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SERVICE MANUAL

Ver. 1.0 2010.01
• HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810
are the amplifi er, DVD/CD and tuner section in DAV-DZ170/
DZ171/DZ175/DZ310/DZ510/DZ610/DZ810.
This system incorporates with Dolby* Digital and Dolby Pro Logic (II)
adaptive matrix surround decoder and the DTS** Digital Surround System.
* Manufactured under license from Dolby Laboratories.
Dolby, Pro Logic, and the double-D symbol are trademarks of Dolby
Laboratories.
** Manufactured under license under U.S. Patent #'s:
5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,487,535 & other U.S. and
worldwide patents issued & pending. DTS and DTS Digital Surround
are registered trademarks and the DTS logos and Symbol are trademarks
of DTS, Inc. © 1996-2008 DTS, Inc. All Rights Reserved.
AUDIO POWER SPECIFICATIONS
for the U.S. model
POWER OUTPUT AND TOTAL HARMONIC
DISTORTION:
(FTC)
Front L + Front R
With 3 ohms loads, both
channels driven, from 180
- 20,000 Hz; rated 84 watts
per channel minimum
RMS power, with no more
than 1% total harmonic
distortion from 250 milli
watts to rated output.
Amplifi er Section
(DAV-DZ170/DAV-DZ171/DAV-DZ175)
U.S. models:
POWER OUTPUT (reference):
Front L/Front R/Center/
Surround L/Surround R:
167 watts (per channel at 3
ohms, 1 kHz)
Subwoofer: 165 watts (at 3
ohms, 80 Hz)
Other models:
POWER OUTPUT (rated):
Front L + Front R
108 W + 108 W (at 3 ohms,
1 kHz, 1% THD)
POWER OUTPUT (reference):
Front L/Front R/Center/
Surround L/Surround R:
167 watts (per channel at 3
ohms, 1 kHz)
Subwoofer: 165 watts (at 3
ohms, 80 Hz)
Sony Corporation
9-889-740-01
2010A04-1
Audio&Video Business Group
©
2010.01
Published by Sony Techno Create Corporation
HBD-DZ170/DZ171/DZ175/DZ310/
Photo: HBD-DZ170
Model Name Using Similar Mechanism
Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
Inputs (Analog)
TV/CABLE (AUDIO IN) Sensitivity: 450/250 mV
AUDIO IN
Sensitivity: 250/125 mV
Inputs (Digital)
TV/CABLE (COAXIAL IN/OPTICAL IN)
Impedance: 75 ohms/-
Input Stream: Dolby
Digital 5.1ch/DTS 5.1ch/
Linear PCM 2ch
(Sampling Frequency: less
than 48 kHz)
Amplifi er Section
(DAV-DZ310/DAV-DZ510/DAV-DZ610/
DAV-DZ810)
DAV-DZ310
POWER OUTPUT (rated):
Front L + Front R
108 W + 108 W (at 3 ohms,
1 kHz, 1% THD)
POWER OUTPUT (reference):
Front L/Front R/Center/
Surround L/Surround R:
142 watts (per channel at 3
ohms, 1 kHz)
Subwoofer: 140 watts (at 3
ohms, 80 Hz)
DAV-DZ510/DAV-DZ610/DAV-DZ810
POWER OUTPUT (rated):
Front L + Front R
108 W + 108 W (at 3 ohms,
1 kHz, 1% THD)
DZ510/DZ610/DZ810
HBD-DZ170/DZ171/DZ175
Canadian Model
HBD-DZ310/DZ510/DZ610/DZ810
POWER OUTPUT (reference):
Inputs (Analog)
TV (AUDIO IN)
AUDIO IN
MIC
Inputs (Digital)
DAV-DZ310:
TV (Audio Return Channel)
DAV-DZ510/DAV-DZ610/DAV-DZ810:
TV (Audio Return Channel/OPTICAL IN)
DVD RECEIVER
US Model
HBD-DZ175
E Model
HCD-FZ900KW/FZ900M
CDM85MB-DVBU102
KHM-313CAA
Front L/Front R/Center/
Surround L/Surround R:
167 watts (per channel at 3
ohms, 1 kHz)
Subwoofer: 165 watts (at 3
ohms, 80 Hz)
Sensitivity: 450/250 mV
Sensitivity: 250/125 mV
Sensitivity: 1 mV
Input Stream: Dolby
Digital 5.1ch/DTS 5.1ch/
Linear PCM 2ch
(Sampling Frequency: less
than 48 kHz)
Input Stream: Dolby
Digital 5.1ch/DTS 5.1ch/
Linear PCM 2ch
(Sampling Frequency: less
than 48 kHz)
– Continued on next page –

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Table of Contents

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   Summary of Contents for Sony HBD-DZ170

  • Page 1: Service Manual

    1 kHz, 1% THD) Surround L/Surround R: 167 watts (per channel at 3 DVD RECEIVER ohms, 1 kHz) Subwoofer: 165 watts (at 3 ohms, 80 Hz) Sony Corporation 9-889-740-01 2010A04-1 Audio&Video Business Group © 2010.01 Published by Sony Techno Create Corporation...
  • Page 2 Les composants identifi és par la marque 9 contiennent des infor- TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE mations confi dentielles. PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON- Suivre scrupuleusement les instructions chaque fois qu’un compo- NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS sant est remplacé...
  • Page 3 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 SAFETY CHECK-OUT (US Model) Except US, Canadian Model After correcting the original service problem, perform the follow- Laser component in this product is capable of emitting radiation ing safety check before releasing the set to the customer: exceeding the limit for Class 1.
  • Page 4 : 220 – 240V AC area in E model appear on the TV screen. Although this is not a : Iranian model malfunction and for Sony service use only, : 110 – 240V AC area in E model normal system operation will not be possible.
  • Page 5: Table Of Contents

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 TABLE OF CONTENTS SERVICING NOTES 5-10. Schematic Diagram –MAIN Section (3/9)– ....35 ..........5-11. Schematic Diagram –MAIN Section (4/9)– ....36 5-12. Schematic Diagram –MAIN Section (5/9)– ....37 DISASSEMBLY 5-13. Schematic Diagram –MAIN Section (6/9)– ....38 2-1.
  • Page 6: Servicing Notes

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 SECTION 1 SERVICING NOTES How to open the disc table when power switch turns off NOTES ON HANDLING THE OPTICAL PICK-UP Insert a tapering driver into the aperture of the unit bottom, and BLOCK OR BASE UNIT slide it in the direction of the arrow.
  • Page 7 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Discharge the charged electricity in capacitors to prevent electric shock as follows When disassembling the machine, be sure to discharge the charged electricity in the following capacitors. Use a resistor of 800 ohms, 2 Watts for discharging the following capacitors.
  • Page 8: Disassembly

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 SECTION 2 DISASSEMBLY • This set can be disassembled in the order shown below. 2-1. CASE (Page 9) 2-2. LOADING PANEL 2-6. BACK PANEL SECTION 2-7. BACK PANEL SECTION (Page 10) (DZ810) (EXCEPT DZ810) (Page 13) (Page 13) 2-10. POWER BOARD (Page 15) 2-8.
  • Page 9: Case

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Note: Follow the disassembly procedure in the numerical order given. 2-1. CASE 4 screw (+BV3 (3-CR)) 3 four screws (+BV3 (3-CR)) 2 two screws (+BV3 (3-CR)) 1 two screws (+BV3 (3-CR)) 8 case 6 Raise one side of the case.
  • Page 10: Loading Panel

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 2-2. LOADING PANEL 3 loading panel Insert a screwdriver from between the front panel and the chassis and slide the rod in the direction of the arrow. tray 2-3. FRONT PANEL SECTION 1 two screws (+BV3 (3-CR)) 2 two ground plate (front)
  • Page 11: Fl Board, Encoder Board, Jack Board, Usb Board

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 2-4. FL BOARD, ENCODER BOARD, JACK BOARD, USB BOARD 8 CN4007 (4P) (DZ170/DZ171/DZ175) CN4008 (5P) (DZ310/DZ510/DZ610/DZ810) qa CN2101 (5P) 5 FL board 2 screw (+BV3 (3-CR)) 9 two screws (+BV3 (3-CR)) 3 screw (+BV3 (3-CR)) 6 claw 0 JACK board...
  • Page 12: Key-sw Board, P-sw Board

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 2-5. KEY-SW BOARD, P-SW BOARD 1 CN5301 (2P) 2 five screws (+BTP 2 3 eight claws escutcheon (DSZ) 8 KEY-SW board 6 P-SW board 7 two claws 5 two claws...
  • Page 13: Back Panel Section (dz810)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 2-6. BACK PANEL SECTION (DZ810) qs back panel section 8 two screws (+BVTP 3 7 screw (+BVTP 3 9 screw 5 wire (flat type) (9 core) (+BVTP 3 (CN4010) 0 screw (+B 3 qa two screws (+BVTP 3 6 CN102 (2P)
  • Page 14: Main Board

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 2-8. MAIN BOARD qg four screws 6 wire (flat type) (9 core) (CN472) (+BV3 (3-CR)) 5 wire (flat type) (24 core) (CN1101) 7 wire (flat type) (17 core) (CN503) qh heat sink EXCEPT US, CND, SP, EA (DZ170/DZ171/DZ175) wire (flat type) (19 core) (CN504)
  • Page 15: Io Board

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 2-9. IO BOARD 1 CN4007 (4P) (DZ170/DZ171/DZ175) CN4008 (5P) (DZ310/DZ510/DZ610/DZ810) 4 two screws (+BV3 (3-CR)) 2 wire (flat type) (9 core) (CN4002) 5 IO board 3 wire (flat type) (17 core) (CN4004) (DZ170/DZ171/DZ175) wire (flat type) (19 core) (CN4005) (DZ310/DZ510/DZ610/DZ810) 2-10.
  • Page 16: Dvd Mechanism Deck Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 2-11. DVD MECHANISM DECK SECTION 5 two screws 6 screw (+BV3 (3-CR)) (+BV3 (3-CR)) 7 cover (CDM-DSZ) 8 two screws 9 screw (+BV3 (3-CR)) (+BV3 (3-CR)) 3 CN1501 (6P) 0 DVD mechanism deck 4 wire (flat type) (24 core)
  • Page 17: Belt

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 2-13. BELT 2 chuck cam 3 belt 1 two claws 2-14. MS-203 BOARD 3 MS-203 board 4 DC motor 2 three claws 1 screw (M 1.7 2.5)
  • Page 18: Base Unit

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 2-15. BASE UNIT 3 two claws 2 chuck cam 1 two claws 4 base unit 2-16. OPTICAL PICK-UP 2 FFC holder 4 two insulator screws 3 two insulator screws 5 two insulators 7 optical pick-up (KHM-313CAA) 6 two insulators...
  • Page 19: Test Mode

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 SECTION 3 TEST MODE 2-4. Key Test Mode Note: Incorrect operations may be performed if the test mode is not Procedure: entered properly. 1. When the display test mode is activated, press the [ ] but- In this case, press the [?/1] button to turn the power off, and ton, to select the key test mode.
  • Page 20 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 6. Color System Change (E3, E12, E15, EA, SP models) 8. PROTECTION FACTOR (SD DETECTION/ • Color system change to video signal format (NTSC/PAL). DC DETECTION) IDENTIFICATION TEST MODE Procedure: When an error is detected, the FL tube alternately displays 1.
  • Page 21 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 (2) Select “2. Drive Manual Operation” by pressing the [2] button DVD SECTION on the remote commander. The screen will appear as shown. 9-1. GENERAL DESCRIPTION Drive Manual Operation • The IOP measurement allows you to make diagnosis and ad- justment simply by using the remote commander and moni- 1.
  • Page 22 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 9-4. EMERGENCY HISTORY Focus on error Seek fail error To check the emergency history, please follow the following pro- Read Q data/ID error cedure. Lead in data read fail TOC read time out (CD) (1) From the Top Menu of Remocon Diagnosis Menu, select “3.
  • Page 23: Electrical Adjustments

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 SECTION 4 ELECTRICAL ADJUSTMENTS 9-5. CHECK VERSION INFORMATION DVD SECTION To check the version information, please follow the following pro- When the optical pick-up assy is replaced, perform the “EXECUT- cedure. ING IOP MEASUREMENT”. (1) From the Top Menu of Remocon Diagnosis Menu, select “4.
  • Page 24: Diagrams

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 SECTION 5 DIAGRAMS THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) For Printed Wiring Boards. For Schematic Diagrams. Note: Note: • All capacitors are in μF unless otherwise noted. (p: pF) 50 •...
  • Page 25: Block Diagram -rf Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-1. BLOCK DIAGRAM – RF Section – CN1105 RFMON DVDRFIP V2REFO (2.8V) 27 V2REFO (SERVICE JIG) VOA/A DVDA VOB/B DETECTOR DVDB VOC/C DVDC VOD/D DVDD VOE/E+G VOF/F+H A/D CONVERTER IC303 MC_DATA (ADIN) 206 DOUT L-IN OPTICAL PICK-UP VINL CD/DVD RF AMP,...
  • Page 26: Block Diagram -video Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-2. BLOCK DIAGRAM – VIDEO Section – SYSTEM CONTROL IC503 (2/5) CEC_TX_OUT CEC_TX_RX V_SEL1 V_SEL1 V_SEL0 V_SEL0 DZ810 VIDEO DRIVER HDMI_PCONT IC4000 J4001 (1/2) VOUT 13 MUTE2 CVBSOUT VIDEO OUT 3 MUTE1 J4000 CYOUT CYOUT CVBS 4 CVBSIN CBOUT...
  • Page 27: Block Diagram -audio Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-3. BLOCK DIAGRAM – AUDIO Section – DZ310/DZ510/DZ610/DZ810 MIC BIAS DC_CONT DZ170/DZ171/DZ175 SWITCH Q5101,5102 MIC AMP IC5101 FUNCTION SELECTOR J5101 D5006 IC4003 A.CAL L-IN A.CAL MIC R-IN SECTION R-CH (Page 25) Q4006 J1_DET ASEL0 LINE AMP A 10 IC5102...
  • Page 28: Block Diagram -amp Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-4. BLOCK DIAGRAM – AMP Section – S-MASTER PROCESSOR IC3030 AMP_D1 AMP_D3 DATA AMP_D2 MCK0 36 XFSIIN AMP_D3 BCK0 DZ810 D3551 BCKO 30 BCK LRCK0 DIGITAL POWER AMP SECTION 29 LRCK IC3300 (Page 25) 25 OVF FLAGL TB3901 LRCKO...
  • Page 29: Block Diagram -power Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-5. BLOCK DIAGRAM – POWER Section – SYSTEM CONTROL DC/DC IC503 (5/5) CONVERTER TRANSFORMER D5002 T5001 FL DISPLAY F901 (AC IN) DRIVER MAIN FILTER IC5002 S5202,5203 TRANSFORMER D901 D931 LF901,902 T901 FUNCTION 94 KEY2 PVDD (+32.5V) (DIGITAL AMP) D5001...
  • Page 30 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 • Waveforms – MAIN Board – – IO Board – IC1101 0 (DVDRFIP) IC503 qd (Xout) IC303 8 (BCK) IC4000 4 (CVBSin) IC4000 qh (Crout) 3.4 Vp-p 1.3 Vp-p 1.4 Vp-p 3.2 Vp-p 5 MHz 0.326 sec 540 mVp-p...
  • Page 31: Printed Wiring Board -main Section (1/2)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Note: When IC507 and IC1501 on the Main board are damaged, exchange the new Main board for the Main board which IC damaged. 5-6. PRINTED WIRING BOARD – MAIN Section (1/2) – • See page 24 for Circuit Boards Location.
  • Page 32: Printed Wiring Board -main Section (2/2)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Note: When IC1103 on the Main board is damaged, exchange the new Main board for the Main board which IC damaged. 5-7. PRINTED WIRING BOARD – MAIN Section (2/2) – • See page 24 for Circuit Boards Location. •...
  • Page 33: Schematic Diagram -main Section (1/9)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Note: When IC1103 on the Main board is damaged, exchange the new Main board for the Main board which IC damaged. 5-8. SCHEMATIC DIAGRAM – MAIN Section (1/9) – • See page 56 for IC Block Diagrams. MAIN BOARD (1/9) D3.3V...
  • Page 34: Schematic Diagram -main Section (2/9)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-9. SCHEMATIC DIAGRAM – MAIN Section (2/9) – • See page 30 for waveforms. • See page 63 for IC Pin Function Description of IC1101. MAIN BUS1 BOARD MAIN BOARD (7/9) (Page 39) (2/9) VBUS_SW MAIN BOARD (6/9) (Page 38)
  • Page 35: 5-10. Schematic Diagram -main Section (3/9)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-10. SCHEMATIC DIAGRAM – MAIN Section (3/9) – • See page 56 for IC Block Diagrams. L1701 90uH Q9730 LEVEL SHIFT MAIN BOARD (3/9) R9946 R9942 L1702 90uH E3.3V CN1701 Q9730 R9941 INK0001AC1-T112A-1 MAIN 1 TMDS DATA2+ BOARD D9712...
  • Page 36: Schematic Diagram -main Section (4/9)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Note: When IC1501 on the Main board is damaged, exchange the new Main board for the Main board which IC damaged. 5-11. SCHEMATIC DIAGRAM – MAIN Section (4/9) – • See page 56 for IC Block Diagram. IC1501 IC B/D...
  • Page 37: Schematic Diagram -main Section (5/9)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-12. SCHEMATIC DIAGRAM – MAIN Section (5/9) – • See page 30 for waveform. • See page 67 for IC Pin Function Description of IC503. MAIN BOARD (5/9) A-GND P_CONT_FL M_ST MAIN S-AIR BOARD MAIN (6/9) D3.3V BOARD (Page 38)
  • Page 38: Schematic Diagram -main Section (6/9)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Note: When IC507 on the Main board is damaged, exchange the new Main board for the Main board which IC damaged. 5-13. SCHEMATIC DIAGRAM – MAIN Section (6/9) – • See page 56 for IC Block Diagrams. MAIN BOARD...
  • Page 39: Schematic Diagram -main Section (7/9)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-14. SCHEMATIC DIAGRAM – MAIN Section (7/9) – • See page 30 for waveforms. • See page 57 for IC Block Diagrams. (7/9) MAIN BOARD IC471 IC471 TC74LCX541FT(EKJ) R483,486 BUS BUFFER (EXCEPT DZ810) R489,490 R479 (DZ810) (EXCEPT DZ810) ASDATA3...
  • Page 40: Schematic Diagram -main Section (8/9)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-15. SCHEMATIC DIAGRAM – MAIN Section (8/9) – • See page 58, 59 for IC Block Diagrams. MAIN BOARD (8/9) CENTER TB3901 C3552 R3553 SUBWOOFER SPEAKERS Q3000 CN3000 2SD1388TP-34 FAN DRIVER R3004 FRONT L TP3001 1.5k 14.4 FAN3001 DC-FAN +...
  • Page 41: Schematic Diagram -main Section (9/9)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-16. SCHEMATIC DIAGRAM – MAIN Section (9/9) – • See page 30 for waveforms. • See page 58, 59 for IC Block Diagrams. (9/9) MAIN BOARD CN3200 CL3202 SR - CL3201 SPEAKER SR + BOARD CL3252 SL - CN5401...
  • Page 42: Printed Wiring Board -io Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-17. PRINTED WIRING BOARD – IO Section – • See page 24 for Circuit Boards Location. • : Uses unleaded solder. J4001 DZ310/DZ510/DZ610/DZ810 J4000 DZ170/DZ171/DZ175 TV/CABLE COMPONENT VIDEO OUT AUDIO IN VIDEO OUT BOARD JL4003 C4030 JL4005 JL4015 C4031...
  • Page 43: Schematic Diagram -io Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-18. SCHEMATIC DIAGRAM – IO Section – • See page 30 for waveforms. • See page 56, 60, 61 for IC Block Diagrams. IO BOARD J4001 JL4030 VIDEO OUT DZ310/DZ510/DZ610/DZ810 CN4008 JL4029 JL4042 J4001 MIC1 JL4028 JL4044 DZ170/DZ171 JACK...
  • Page 44: Printed Wiring Boards -jack, Key-sw, P-sw Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-19. PRINTED WIRING BOARDS – JACK, KEY-SW, P-SW Section – • See page 24 for Circuit Boards Location. • : Uses unleaded solder. JACK BOARD C5109 IC5102 DZ170/DZ171/DZ175 R5127 R5131 R5134 JW5103 CL5111 R5113 C5130 C5112 CL5109 CL5107 R5110...
  • Page 45: Schematic Diagram -jack Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-20. SCHEMATIC DIAGRAM – JACK Section – JACK BOARD R5106 CL5106 2.7k DZ170/DZ171/DZ175 R5130 C5106 R5135 R5107 C5112 4.7k C5131 0.47 C5125 6.3V CL5114 C5129 DZ310/DZ510/DZ610/DZ810 6.3V Q5102 RT1P141M-TP-1 MIC BIAS SWITCH DZ310/DZ510/DZ610/DZ810 CN5106 C5127 J1_DET BOARD A_CAL Q5101...
  • Page 46: Schematic Diagram -key-sw, P-sw Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-21. SCHEMATIC DIAGRAM – KEY-SW, P-SW Section – KEY-SW BOARD CN5202 CL5201 KEY0 CL5202 KEY1 BOARD CL5203 CN5001 CL5204 (Page 50) KEY2 R5202 R5203 P-SW BOARD R5201 R5204 2.2k CN5201 S5201 S5204 S5202 S5203 S5301 CN5301 C5301 FUNCTION 100p...
  • Page 47: Printed Wiring Boards -speaker, Usb, Ms-203 Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-22. PRINTED WIRING BOARDS – SPEAKER, USB, MS-203 Section – • See page 24 for Circuit Boards Location. • : Uses unleaded solder. (Page 32) TB5401 MAIN BOARD SPEAKERS CN1502 SUR R SUR L SPEAKER CN5501 MS-203 BOARD BOARD...
  • Page 48: Schematic Diagram -speaker, Usb Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-23. SCHEMATIC DIAGRAM – SPEAKER, USB Section – SPEAKER BOARD ET5401 (CHASSIS) CL5405 TB5401 CL5406 CL5407 SUR R CL5408 SPEAKERS CL5409 SUR L L5403 L5404 L5401 L5402 0.6uH 0.6uH 0.6uH 0.6uH CN5401 CL5401 CL5402 MAIN BOARD CL5403 (9/9) CL5404...
  • Page 49: Printed Wiring Boards -fl, Encoder Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-24. PRINTED WIRING BOARDS – FL, ENCODER Section – • See page 24 for Circuit Boards Location. • : Uses unleaded solder. IC5003 FL BOARD CL5047 JW5013 CL5039 CL5021 CL5014 CL5004 CL5041 CL5009 CL5006 IC5003 CL5008 CL5001 CL5022 CL5010...
  • Page 50: Schematic Diagram -fl Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-25. SCHEMATIC DIAGRAM – FL Section – • See page 56 for IC Block Diagrams. FL BOARD ND5001 FLUORESCENT INDICATOR TUBE CL5047 (CHASSIS) CN5008 LED3 ENCODER R5019 C5026 BOARD KEY1 CN5009 IC5003 3.3V (Page 51) C5008 C5007 C5010 IC5003 0.01...
  • Page 51: Schematic Diagram -encoder Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-26. SCHEMATIC DIAGRAM – ENCODER Section – ENCODER BOARD CN5009 3.3V BOARD KEY1 CN5008 LED3 (Page 50) R5013 D5004 R5027 R5028 SLI-325URT31WR 4.7k 4.7k REC TO USB S5002 MASTER VOLUME S5001 R5025 C5029 0.01 Q5002 CL5055 REC TO USB...
  • Page 52: Printed Wiring Board -s-air Con Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-27. PRINTED WIRING BOARD – S-AIR CON Section – • See page 24 for Circuit Boards Location. • : Uses unleaded solder. S-AIR CON BOARD (SIDE A) (DZ810) (11) 1-880-740- S-AIR CON BOARD (SIDE B) (DZ810) CL119 R104 R106...
  • Page 53: Schematic Diagram -s-air Con Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 5-28. SCHEMATIC DIAGRAM – S-AIR CON Section – S-AIR CON BOARD (DZ810) CL130 CN103 (CHASSIS) CL101 CL102 CL103 AGND CL104 CL105 GPI00 CL106 GPI01 CL107 GPI02 R108 CL108 GPIO3 CL109 Q101 2SB1690KT146 CL110 CL111 RESN R101 R102 CL112 ADC_SEL...
  • Page 54: Printed Wiring Board -power Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Note: When IC921 on the Power board is damaged, exchange the new Power board for the Power board which IC damaged. 5-29. PRINTED WIRING BOARD – POWER Section – • See page 24 for Circuit Boards Location. • : Uses unleaded solder.
  • Page 55: Schematic Diagram -power Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Note: When IC921 on the Power board is damaged, exchange the new Power board for the Power board which IC damaged. 5-30. SCHEMATIC DIAGRAM – POWER Section – • See page 56, 62 for IC Block Diagrams. POWER BOARD...
  • Page 56 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 • IC Block Diagrams IC1501 BD8203EFV-E2 (MAIN Board (4/9)) IC1105 TK11133CSCL-G (MAIN Board (1/9)) SGND 1 SGND SGND SGND IC1107 TK11133CSCL-G (MAIN Board (1/9)) OPVCC IC1707 TK11150CSCL-G (MAIN Board (3/9)) REG5 2 REGVAR IC1708 TK11133CSCL-G (MAIN Board (3/9)) SGND...
  • Page 57 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 IC303 PCM1808PWR (MAIN Board (7/9)) ANTIALIAS VINR LOW-PASS FILTER ANTIALIAS VINL LOW-PASS FILTER DELTA-SIGMA MODULATOR 1/64 SERIAL DECIMATION INTERFACE FILTER VREF 1 REFERENCE & WITH MODE/FORMAT DOUT HIGH-PASS CONTROL DELTA-SIGMA FILTER MODULATOR AGND AVCC POWER DVDD SUPPLY DGND CLOCK & TIMING CONTROL...
  • Page 58 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 IC3010 CXD9788R (MAIN Board (8/9)) IC3030 CXD9788R (MAIN Board (8/9)) IC3020 CXD9788R (MAIN Board (9/9)) CLOCK CLOCK 36 XFSIIN GENERATOR GENERATOR (SECONDARY) (PRIMARY) XVSS 35 DVDD VSUBC 34 TEST 33 BFVSS VSSR OUTR2(–) 32 BFVDD VDDR DATA FILTER &...
  • Page 59 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 IC3100 CXD9981TN (MAIN Board (8/9)) IC3300 CXD9981TN (MAIN Board (8/9)) IC3200 CXD9981TN (MAIN Board (9/9)) GVDD_B /DTW UNDER- VOLTAGE INTERNAL PULLUP PROTECTION RESISTORS TO VREG PROTECTION TEMP. SENSE I/O LOGIC GVDD_A BST_A PVDD_A PVDD_A GATE PWM_A TIMING CTRL OUT_A RCV.
  • Page 60 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 IC4004 M62429FP-TP (IO Board) VIN2 VOUT2 VOL AMP 2 REF AMP LOGIC Vref CONTROL VOL AMP 1 VIN1 VOUT1 DATA IC4003 MC14052BDR2 (IO Board) LEVEL BINARY TO 1 OF 4 CONVERTER DECODER WITH INHIBIT...
  • Page 61 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 IC4000 MM1758AFBE (IO Board) S-DC OUT 28 VCC2 S1/S2 27 S-DCOUT 150k VCC1 BIAS 6.75MHz DRIVER LOW-PASS 26 COUT FILTER MUTE 1 25 S1 CLAMP –6dB 24 S2 CVBS IN 6.75MHz DRIVER YC MIX LOW-PASS 23 CVBS OUT FILTER...
  • Page 62 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 IC901 STR-F6138-LF1352 (POWER Board) (DZ170/DZ171/DZ175) IC901 STR-F6168-LF1352 (POWER Board) (DZ310/DZ510/DZ610/DZ810) FB/OLP Reg2 UVL0 Delay POWER ON=16V – MOS FET OFF=10.5V Delay Reg1 IOLP Latch Internal – Bias OCP1 Volp – Vocp INH1 – Vth1 Boottom Skip Logic INH2 –...
  • Page 63 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 • IC Pin Function Description MAIN BOARD (2/9) IC1101 CXD9917R-B (DZ170/DZ171/DZ175)/CXD9927R-B (DZ310/DZ510/DZ610/DZ810) (CD/DVD RF AMP, FOCUS/TRACKING ERROR AMP, DVD SYSTEM CONTROL, DSP, DIR/USB/HDMI CONTROL) Pin No. Pin Name Description — RF offset cancellation capacitor connecting terminal RFGC RF AGC loop capacitor connecting terminal...
  • Page 64 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Pin No. Pin Name Description 63, 64 HA18, HA19 Flash ROM address bus A18, A19 output DVDD3 — Power supply (+3.3V) Flash ROM write signal output 67 to 74 HA16 to HA9 Flash ROM address bus A16 to A9 output...
  • Page 65 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Pin No. Pin Name Description REGRST REG reset signal output for Focus/Tracking/Sledding motor driver MUTE Mute signal output for Spindle motor DDC_DA HDMI DDC line data input/output DVDD18 — Power supply (+1.8V) DDC_CLK HDMI DDC line clock input/output HTPLG...
  • Page 66 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Pin No. Pin Name Description APLLVSS — Ground ADACVSS2 — Ground ADACVSS1 — Ground DIR_CE DIR I/F chip select signal output ASDATA3 Audio digital signal output to S-AIR transmitter ASDATA2 Audio digital signal output to D-AMP AVCM — Ext capacitor connected terminal...
  • Page 67 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 MAIN BOARD (5/9) IC503 R5F364AEDFA (SYSTEM CONTROL) Pin No. Pin Name Description DAMP_SCD DAMP processor data output DAMP_SHIFT DAMP processor clock output FL_CS FL driver chip select signal output SIRCS_IN Sircs signal input FL_D_OUT FL and LED driver data output...
  • Page 68 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Pin No. Pin Name Description DAMP_SOFT_MUTE D-AMP processor soft muting signal output DAMP_LATCH1 D-AMP processor latch-1 (Front L/R) signal output DAMP_LATCH2 D-AMP processor latch-2 (Surround L/R) signal output DAMP_LATCH3 D-AMP processor latch-3 (Center/Subwoofer) signal output — Power supply (BUP+3.3V)
  • Page 69: Exploded Views

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 SECTION 6 EXPLODED VIEWS Note: • -XX and -X mean standardized parts, so • Abbreviation The components identifi ed by mark 9 con- they may have some difference from the CND : Canadian model tain confi dential information. original one.
  • Page 70: Front Panel Section

    ESCUTCHEON (DSZ) (DZ310) 4-159-491-01 BASE, FRONT (DSZ) 4-159-494-81 ESCUTCHEON (DSZ) (DZ510) 4-159-496-02 BASE, BUTTON (USB) 4-159-494-91 ESCUTCHEON (DSZ) (DZ610) 4-159-497-01 BUTTON (USB-DSZ) 4-168-139-31 ESCUTCHEON (DSZ-2) (DZ810) 4-160-803-01 EMBLEM, SONY (4.5A) A-1746-218-A KEY-SW BOARD, COMPLETE 7-685-504-19 SCREW +BTP 2X6 TYPE2 N-S...
  • Page 71: Front Boards Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 6-3. FRONT BOARDS SECTION not supplied not supplied not supplied ND5001 back panel section not supplied (JACK board) not supplied not supplied (ENCODER board) not supplied (USB board) Note: If the wire (fl at type) was replaced, fold it some as the wire (fl...
  • Page 72: Back Panel Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 6-4. BACK PANEL SECTION DZ510/DZ610 DZ170/DZ171/DZ175 DZ310 not supplied not supplied not supplied not supplied TU901 DZ810 not supplied not supplied (S-AIR CON board) not supplied FAN3001 not supplied (SPEAKER board) chassis section Note: If the wire (fl at type) was replaced, fold it some as the wire (fl...
  • Page 73: Chassis Section

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 6-5. CHASSIS SECTION not supplied not supplied F901 not supplied EXCEPT US, CND, SP, EA CDM85MB-DVBU102 not supplied not supplied US, CND, SP, EA not supplied not supplied Note: If the wire (fl at type) was replaced, fold it some as the wire (fl at type) not supplied before replacement.
  • Page 74: Dvd Mechanism Deck Section (cdm85mb-dvbu102)

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 6-6. DVD MECHANISM DECK SECTION (CDM85MB-DVBU102) not supplied not supplied not supplied not supplied not supplied not supplied (MS-203 board) not supplied not supplied supplied Note: If the wire (fl at type) was replaced, fold it some as the wire (fl...
  • Page 75: Electrical Parts List

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 SECTION 7 ENCODER ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in • SEMICONDUCTORS • Abbreviation the parts list may be different from the In each case, u: μ, for example: CND : Canadian model parts specifi ed in the diagrams or the com- uA.
  • Page 76 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < RESISTOR > C4045 1-126-957-11 ELECT 0.22uF (DZ310/DZ510/DZ610/DZ810) R5001 1-216-828-11 METAL CHIP 3.9K 1/10W C4046 1-126-933-11 ELECT 100uF R5002 1-216-839-11 METAL CHIP 1/10W C4047 1-107-826-11 CERAMIC CHIP 0.1uF...
  • Page 77 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 JACK Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark IC4003 8-759-430-37 IC MC14052BDTR2 R4064 1-216-833-11 METAL CHIP 1/10W IC4004 6-706-078-01 IC M62429FP-TP (DZ310/DZ510/DZ610/DZ810) R4065 1-216-864-11 SHORT CHIP IC4005 6-712-744-01 IC TK11190CSCL-G R4066 1-216-833-11 METAL CHIP...
  • Page 78 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 JACK KEY-SW Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C5107 1-126-157-11 ELECT 10uF R5120 1-216-821-11 METAL CHIP 1/10W C5108 1-126-157-11 ELECT 10uF R5121 1-216-821-11 METAL CHIP 1/10W C5109 1-126-157-11 ELECT 10uF R5122 1-216-837-11 METAL CHIP...
  • Page 79 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C507 1-104-658-91 ELECT 100uF A-1746-794-A MAIN BOARD, COMPLETE (for SERVICE) (DZ170/DZ171/DZ175) (DZ310:E3) C508 1-107-826-11 CERAMIC CHIP 0.1uF A-1746-795-A MAIN BOARD, COMPLETE (for SERVICE) (DZ170/DZ171/DZ175) (DZ310:SP) C509 1-162-970-11 CERAMIC CHIP 0.01uF...
  • Page 80 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C1115 1-107-826-11 CERAMIC CHIP 0.1uF C1191 1-107-826-11 CERAMIC CHIP 0.1uF C1116 1-107-826-11 CERAMIC CHIP 0.1uF C1192 1-107-826-11 CERAMIC CHIP 0.1uF C1117 1-126-947-11 ELECT 47uF C1193 1-127-715-11 CERAMIC CHIP 0.22uF...
  • Page 81 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C3011 1-107-826-11 CERAMIC CHIP 0.1uF C3156 1-114-869-11 CERAMIC CHIP 2.2uF 6.3V C3012 1-107-826-11 CERAMIC CHIP 0.1uF C3159 1-115-339-11 CERAMIC CHIP 0.1uF C3013 1-107-826-11 CERAMIC CHIP 0.1uF...
  • Page 82 CONNECTOR, HDMI 19P (HDMI OUT (ARC)) (TV/CABLE (DIGITAL IN OPTICAL)) (DZ310/DZ510/DZ610/DZ810) (DZ170/DZ171/DZ175) CN2101 1-564-707-11 PIN, CONNECTOR (SMALL TYPE) 5P IC502 6-600-466-01 IC TORX147L(SONY) (TV (DIGITAL IN OPTICAL)) (DZ510/DZ610/DZ810) CN3000 1-564-704-41 PIN, CONNECTOR (SMALL TYPE) 2P IC503 A-1748-165-A IC R5F364AEDFA (for SERVICE) IC504...
  • Page 83 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark IC701 6-709-888-01 IC TC7WHU04FK(T5RSOYF L3908 1-457-077-11 COIL, AIR-CORE (DZ310/DZ510/DZ610/DZ810) IC1101 6-714-722-01 IC CXD9927R-B (DZ170/DZ171/DZ175) < TRANSISTOR > IC1101 6-714-723-01 IC CXD9917R-B (DZ310/DZ510/DZ610/DZ810) IC1102 6-715-100-01 IC MX29LV320DBTI-70-OHI-1001UC...
  • Page 84 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R342 1-216-809-11 METAL CHIP 1/10W R531 1-216-827-11 METAL CHIP 3.3K 1/10W (DZ510/DZ610/DZ810) (E3,E15) R359 1-216-864-11 SHORT CHIP R531 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10W R360 1-216-864-11...
  • Page 85 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R602 1-216-809-11 METAL CHIP 1/10W R1151 1-216-833-11 METAL CHIP 1/10W R603 1-234-372-11 RES, NETWORK 100X4 (1005) R1154 1-216-809-11 METAL CHIP 1/10W R607 1-216-809-11 METAL CHIP 1/10W...
  • Page 86 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R1782 1-216-827-11 METAL CHIP 3.3K 1/10W R3045 1-216-864-11 SHORT CHIP R2101 1-218-841-11 METAL CHIP 0.5% 1/10W R3051 1-216-845-11 METAL CHIP 100K 1/10W R2103 1-216-864-11 SHORT CHIP...
  • Page 87 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 MAIN MS-203 P-SW POWER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R3551 1-216-845-11 METAL CHIP 100K 1/10W A-1745-461-A POWER BOARD, COMPLETE R3552 1-216-837-11 METAL CHIP 1/10W (DZ310:E3,E12,SP/DZ510/DZ610) R3553 1-216-833-11 METAL CHIP 1/10W A-1745-463-A POWER BOARD, COMPLETE...
  • Page 88 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 POWER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark DZ954 8-719-083-71 DIODE UDZSUSTE-1730B 0 C963 1-112-869-51 CERAMIC 470PF 250V (DZ310/DZ510/DZ610/DZ810) (DZ310/DZ510/DZ610/DZ810) 0 C963 1-112-870-51 CERAMIC 0.001uF 250V < FUSE > (DZ170/DZ171/DZ175) 0 C964 1-112-869-51 CERAMIC...
  • Page 89 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 POWER S-AIR CON SPEAKER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < TRANSFORMER > 0 R904 1-250-297-65 METAL OXIDE 100K (DZ310/DZ510/DZ610/DZ810) 0 T901 1-443-649-11 TRANSFORMER, CONVERTER 0 R904 1-250-299-65 METAL OXIDE (DZ170/DZ171/DZ175) (DZ170/DZ171/DZ175) 0 T901...
  • Page 90 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 SPEAKER Ref. No. Part No. Description Remark < TERMINAL BOARD > TB5401 1-780-452-11 TERMINAL BOARD (SPEAKER) 2P (SPEAKERS (SUR R,SUR L)) ************************************************************* USB BOARD ********** < CAPACITOR > C5501 1-107-826-11 CERAMIC CHIP 0.1uF < CONNECTOR > CN5501 1-822-423-11 CONNECTOR, USB (A) 4P (USB)
  • Page 91 HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 MEMO...
  • Page 92: Revision History

    HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810 REVISION HISTORY Checking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2010.01...

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