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6.
Bring the cable around to the cassette joint pulley,
hold so that the inner cable fixing nut is facing to the
outside (toward the fork end), and then slide the flats
part of the inner cable fixing washer into the gap in the
pulley.
Flats part of inner cable
fixing washer
Inner cable
fixing nut
Pulley
7.
Turn the cable 60 counterclockwise and attach it to
the hook.
Hook
Turn the
cable 60
8.
Attach the inner cable to the pulley as shown in the
illustration, pass the part of the inner cable which has
the rubber bellows attached through the slit in the
cassette joint bracket, and then insert the outer casing
holder securely into the outer casing holder section.
Be careful not to damage the rubber bellows at this
time.
Inner cable
Pulley
Gap in pulley
CJ-8S40
JAPAN
CJ-8S40
JAPAN
Bracket
Outer casing holder section
Slit
C J
- 8 S
4 0
J A
P A
N
Rubber bellows
Outer casing holder
Rubber cover
If first inserting the outer casing holder into the
outer casing holder section of the cassette joint
is easier, then first insert the outer casing holder
into the outer casing holder section of the
cassette joint, and then insert a 2 mm Allen key
or a #14 spoke into the hole in the cassette joint
pulley, and then turn the pulley so that the inner
cable fixing bolt unit fits into the gap in the
pulley.
3
Insert the inner cable
fixing bolt unit
2
Turn the
pulley
Hole in pulley
2 mm Allen key
or #14 spoke
Note:
Check that the inner cable is correctly seated
inside the pulley guide.
CJ-8S40
JAPAN
Guide
OK
9.
Secure the cable to the frame with the outer casing
bands.
10 cm
10 cm
Outer casing bands
Insert the rubber
bellows into the slit
Attach the
outer casing
holder
1
Attach the
outer casing
holder
CJ-8S40
JAPAN
CJ-8S40
JAPAN
Guide
Not OK
15 cm
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