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Yunca Gas XANDER INSERT Installation Instructions Manual

Wood burner
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• Clean Air Sub 1.0
A. Yunca recommends that competent trades persons carry out all installations (e.g.
NZHHA Registered Installer), to obtain maximum performance and safe, efficient heating.
B. A permit is required and we suggest you check with local building inspectors as by-laws
do vary from area to area.
Also notify your Insurance Company that a solid fuel heater has been installed.
C. Floor Protector –
1. Must extend as per table A as it can be reduced as the installation height is increased.
2. Must be at minimum of 860mm wide overall or 430mm from the centre of the unit.
3.
Ash Floor Protector must be constructed of non-combustible materials.
D. Seismic restraint –
Heater must be restrained from seismic movement as required by AS/NZS 2918:2001.
E. Mantel Clearances.
1. Zero Clearance installation must have a minimum of 1180mm vertically to the
nearest combustible material.
2. Masonry Install must have a minimum of 600mm vertically from the top vent to the
nearest combustible material.
F. YUNCA Insert Flue Kit – Masonry
FIG A & F
1. 4.8m x 150mm stainless steel flue.
2. 1.2m x 250mm galvanised liner.
3. 1 x top cap & cowl.
YUNCA Insert Flue Kit – Zero Clearance
FIG B & G
1. 4.8m x 150mm stainless steel flue.
2. 4.8m x 200mm galvanised liner.
3. 4.8m x 250mm galvanised liner.
4. 1 x top cap & cowl.
Please Note: All flue joints must be sealed with flue sealing compound. Use stainless
steel screws or rivets to join the flue pipe (three equally spaced places at each joint). The
first length of flue must be fixed to the flue spigot with at least one stainless steel screw
or rivet. The required minimum flue termination height is 4.6 m above the floor protector.
Install-Xander_Insert - 2016-11-29.doc
A division of Terry Young Ltd, New Zealand
INSTALLATION INSTRUCTIONS for
XANDER INSERT
WOOD BURNER
NOVEMBER 2016
TESTED in compliance with AS/NZS 2918: 2001
(Complies with AS/NZS 2918:2001 Appendix F):
• Non Clean Air (Rural)
(Complies with AS/NZS 2918:2001 Appendix F):
www.yunca.co.nz
Page 1 of 15

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Summary of Contents for Yunca Gas XANDER INSERT

  • Page 1 A division of Terry Young Ltd, New Zealand INSTALLATION INSTRUCTIONS for XANDER INSERT WOOD BURNER • Clean Air Sub 1.0 • Non Clean Air (Rural) NOVEMBER 2016 TESTED in compliance with AS/NZS 2918: 2001 A. Yunca recommends that competent trades persons carry out all installations (e.g.
  • Page 2: Safety Information

    SAFETY INFORMATION General:  This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
  • Page 3 XANDER WOODBURNER – TYPICAL FLUE INSTALLATIONS (Drawings on the following pages not drawn to scale) FIG A XANDER WOODBURNER (Masonry) Kit Installation Complies (with heater) to AS/NZS 2918:2001 Install-Xander_Insert - 2016-11-29.doc www.yunca.co.nz Page 3 of 15...
  • Page 4 FIG B XANDER WOODBURNER (Zero Clearance) Kit Installation Complies (with heater) to AS/NZS 2918:2001 Install-Xander_Insert - 2016-11-29.doc www.yunca.co.nz Page 4 of 15...
  • Page 5 CONDITIONS FOR FLUES (Refer Fig. C) The FLUE shall extend to: Not less than 600mm above the highest point on the roof if within 3.0m of that point, or Not less than 1000mm above the intersection point with the roof and not lower than any point of the roof within 3.0m.
  • Page 6 FIG. D: Cavity Dimensions. (Not to scale) MODEL MINIMUM DIMENSIONS (mm) WIDTH (W) HEIGHT (H) DEPTH (D) INSERT TIMBER INSERT MASONRY Install-Xander_Insert - 2016-11-29.doc www.yunca.co.nz Page 6 of 15...
  • Page 7 XANDER WOODBURNER THERMAL CLEARANCES FIG E: THERMAL CLEARANCES FRONT VIEW FIG F & G: THERMAL CLEARANCES CROSS SECTIONS Install-Xander_Insert - 2016-11-29.doc www.yunca.co.nz Page 7 of 15...
  • Page 8 TABLE A - XANDER WOODBURNER FLOOR PROTECTOR REDUCTIONS (Refer to Fig F & G) The floor protector extension from the unit can be reduced if the unit is elevated as per the following table: Elevation Increase (mm) Zero Clearance Masonry XANDER WOODBURNER ELEVATIONS MASONRY ZERO CLEARANCE...
  • Page 9 FIG H - XANDER WOODBURNER ZERO CLEARANCE ASSEMBLY Note: The Xander Zero Clearance Kit is supplied as a flat pack and will require assembly before installation: ITEM DESCRIPTION COWL BASE ASSEMBLY LEFT SIDE COWL ASSEMBLY (SIDE-HOLE OPEN WITH RUBBER GROMMETS) RIGHT SIDE COWL ASSEMBLY (SIDE HOLE COVERED) REAR SIDE COWL ASSEMBLY TOP SIDE COWL PANEL –...
  • Page 10 Install-Xander_Insert - 2016-11-29.doc www.yunca.co.nz Page 10 of 15...
  • Page 11 FIG I - XANDER WOODBURNER SEISMIC FIXINGS Note: 1. Please ensure the unit is fixed using sleeve anchors or similar at the locations shown in the images on this page. 2. Prior to installation, ensure the cavity floor is levelled. Also ensure the mantle face is perpendicular in relationship to the cavity floor.
  • Page 12 FIG J - XANDER WOODBURNER FLUE RING FIXING Note: Access to fix the flue to the Flue is as follows: Note: Cowl top panel must be installed after the flue is fixed in place. Install-Xander_Insert - 2016-11-29.doc www.yunca.co.nz Page 12 of 15...
  • Page 13 FIG K - XANDER WOODBURNER FAN INSTALLATION Note:  Please ensure the fan is wired by a registered electrician and complies with all local regulations.  Note the entry and exit point for the cabling and ensure measures are taken within the cavity to allow for this.
  • Page 14 FIG L - XANDER WIRING CONNECTIONS  Follow wiring connections as shown below: FIG: L1 FIG: L2 FIG: L3 FIG: L4 POWER CORD TO TERMINAL BLOCK: BROWN wire to P terminal block (top side). BLUE wire to N terminal block (top side). GREEN/YELLOW wire to Earth symbol terminal block (top side).
  • Page 15 FIG M - CERAMIC THEMAL BLANKET INSTALLATION Install-Xander_Insert - 2016-11-29.doc www.yunca.co.nz Page 15 of 15...