Jacobsen tournament cut 22 Technical Manual
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Jacobsen tournament cut 22 Technical Manual

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Tournament Cut™ 22
62291 - 4HP Honda Engine
GB
4128650

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  • Page 1 4128650 Technical Manual Tournament Cut™ 22 62291 - 4HP Honda Engine...

  • Page 2: Table Of Contents

    4. Order by the quantity desired, the part number, paint must be prepaid. code, and description of the part as given in the parts list. Use of other than Jacobsen authorized parts will void the warranty. Table of Contents Safety Adjustments 1.1 Operating Safety ..........

  • Page 3: Service Parts

    Suggested Stocking Guide To Keep your Equipment fully operational and productive, maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. A more complete listing of accessories and attachments can be found in the Specifications Section. Service Parts Qty.

  • Page 4: Safety

    SAFETY OPERATING SAFETY ______________________________________________________ SAFETY WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine. 1.

  • Page 5: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other than original or...

  • Page 6: Specifications

    SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION_________________________________________________ 62291......22 in. (559 mm) Tournament Cut 22 with Honda 4.0 H.P. gasoline Vibration M/S EEC Sound engine and 9 blade reel. Product Power Arms Always provide the serial number of the unit when ordering replacement parts or requesting service information. 62291 100 dba TEXTRON TURF CARE AND SPECIALTY PRODUCTS...

  • Page 7: Dimensions

    ACCESSORIES & SUPPORT LITERATURE _____________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION: Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty.

  • Page 8: Decals

    DECALS DECALS DECALS _________________________________________________________________ Familiarize yourself with the decals, they are critical to the safe operation of the mower. REPLACE DAMAGED DECALS IMMEDIATELY. Vehicle Mass: CAUTION WARNING Model PGM 19 84.0 kg Model PGM 22 85.0 kg 1. Keep all shields in place. Model 518A 95.3 kg Keep Bystanders Away...

  • Page 9: Controls

    CONTROLS CONTROLS ICONS ___________________________________________________________________ Drive Parking Brake Choke Neutral Fuel Gasoline WARNING Never attempt to operate the machine unless you have read this manual and know how to operate all controls correctly. Familiarize yourself with the icons shown above and what they represent. Learn the location and purpose of all the controls before operating this mower.
  • Page 10 CONTROLS E. Engine Switch – The engine switch enables and disables the ignition system. The engine switch must be in the ON position for the engine to run. Turning the engine switch to the OFF position stops the engine. F. Choke Lever - The choke lever opens and closes the choke valve in the carburetor.

  • Page 11: Operation

    OPERATION DAILY INSPECTION ________________________________________________________ OPERATION 2. Check the fuel supply and crankcase oil level. All CAUTION fluids must be at the full mark. 3. Make sure the mower is adjusted to the required The daily inspection should be performed only when cutting height.

  • Page 12: Operating Procedures

    Each condition will require certain adjustments or 10. Never use your hands to clean cutting units. Use a precautions. Only use accessories and attachments brush to remove grass clippings from blades. approved by Jacobsen. Blades are extremely sharp and can cause serious injuries 4. Never...

  • Page 13: Starting/Stopping Engine

    OPERATION STARTING/STOPPING ENGINE ______________________________________________ 1. Check the fuel supply then open the fuel shut-off valve (G). a. Move the choke lever (F) to the “CLOSE” position. b. Move throttle control (B) to 1/2 throttle. c. Set start engine switch (E) to “ON”. 2.

  • Page 14: Transport Wheels

    OPERATION TRANSPORT WHEELS _____________________________________________________ WARNING Always stop the engine and disengage the drive levers before installing or removing the transport wheels. 1. Push and hold the kickstand against the ground then pull the mower handle back until the mower rests on the stand.

  • Page 15: Adjustments

    1. Adjustments and maintenance should always be per- 4. Do not change governor settings or overspeed the formed by a qualified technician. If proper adjustment engine. cannot be made, contact an authorized Jacobsen Dealer. REEL TO BEDKNIFE _______________________________________________________ (Pre-adjustment Check) b.

  • Page 16: Bedknife Adjuster

    ADJUSTMENTS BEDKNIFE ADJUSTER _____________________________________________________ 1. Threaded adjuster (A) is used to increase or decrease the spring load on the bedknife. Adjusting nuts (B) is used to move the bedknife to the reel or away from the reel. 2. Once the spring is totally collapsed as a result of many adjustments, and the bedknife cannot be moved.

  • Page 17: Brake

    ADJUSTMENTS BRAKE __________________________________________________________________ 1. Place control lever (J) in neutal position. 2. Adjust nuts (H) as required to remove all slack from brake cables. Figure 6E CUTTING HEIGHT _________________________________________________________ Note: Make sure the bedknife is properly adjusted before 6. Repeat Steps 4 and 5 on the opposite end of the reel then tighten nuts (M).

  • Page 18: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 19: Maintenance

    Adjustment and maintenance should always be per- formed by a qualified technician. If proper adjustments Use the illustrations in the Parts Catalog as reference cannot be made, contact an Authorized Jacobsen for the disassembly and reassembly of components. Dealer. Recycle or dispose of all hazardous materials (fuel, Inspect the equipment on a regular basis, establish a lubricants, etc.) according to local, state or federal...

  • Page 20: Engine Oil

    MAINTENANCE ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required. Perform initial oil change after the first 20 hours of operation. Change oil every 100 hours thereafter.

  • Page 21: Backlapping And Grinding

    MAINTENANCE BACKLAPPING AND GRINDING ______________________________________________ Check for damage to the bedknife and reel blades. a. Apply lapping compound with a long handle Refer to (Section 6.2). brush along the entire length of the reel, (180 grit is recommended, Section 2.6). 1.

  • Page 22: Storage

    MAINTENANCE STORAGE________________________________________________________________ General CAUTION 1. Wash the mower thoroughly and lubricate. Repair To prevent personal injury and damage to the cutting and paint damaged or exposed metal. edges, handle the reel with extreme care. 2. Inspect the mower, tighten all hardware, replace After Storage worn or damaged components.

  • Page 23: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information, contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not start. Choke in wrong position See Engine Manual...

  • Page 24: Maintenance & Lubrication Charts

    AR - As Required * Indicates initial service for new machines. Engine Oil - See Section 7.3 Excelite EP No 2 Grease, Jacobsen Part No. 4127663 (400 gram tube) III Dynamax No. 1 Grease, Jacobsen Part No. 4127662 (400 gram tube)

  • Page 25: Lubrication Chart

    MAINTENANCE & LUBRICATION CHARTS LUBRICATION CHART______________________________________________________ Fitting Qty Description Service Interval Lubrication Type 1 Left Hand Frame No. 2 Shaft Every 8-10 Hours 1 Left Hand Frame No. 4 Shaft Every 8-10 Hours 1 Right Hand Frame No. 2 Shaft Every 8-10 Hours 1 Differential Gear Section Every 8-10 Hours...

  • Page 26: Parts Catalog

    PARTS CATALOG 10.1 TABLE OF CONTENTS _____________________________________________________ PARTS CATALOG 1 ....Mower-Traction Unit Connection..... 27 2 ....Mower Frame ............. 28 3 ....Mower Gear Case ..........30 4 ....Mower Rollers and Shield ........ 32 5 ....Traction Unit Frame .......... 34 6 ....Traction Drum............ 36 7 ....Transmission .............

  • Page 27: Mower-Traction Unit Connection

    TOURNAMENT CUT 22 Serial No. All 1 Mower-Traction Unit Connection Item Part No. Qty. Description Serial Numbers/Notes 4127838 Joint Assembly 4127839 • Spline Sleeve With Boss 4127840 • Spline Shaft 4127841 • Joint TBJ14SBC 4127842 • 24 Boot 250 4127722 •...

  • Page 28: Mower Frame

    TOURNAMENT CUT™ 22 Serial No. All 2 Mower Frame 14 16 22 23...
  • Page 29 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 4127515 Cutting Cylinder - 557 4127516 Left-hand Frame 4127624 Right-hand Frame 4127534 Mower Front Stay 603.4 4127651 Mower Stay 4127581 Bed Knife Comp Includes 43~45 4127582 • Bed Knife Mount 4127583 •...

  • Page 30: Mower Gear Case

    TOURNAMENT CUT™ 22 Serial No. All 3 Mower Gear Case 10 7...
  • Page 31 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 4127521 32 Tooth Gear 4127531 O-ring P18 4127625 No.1 Shaft 4127626 Needle Bearing TAF212920OG 4127628 Seal DS21294 For Needle Bearing 4127629 Grease Nipple 4127630 Bearing 60032RDC3 4127631 2.3SPCC Special Metal Washer 625 4127632 M6 Bolt 16S 3-10...

  • Page 32: Mower Rollers And Shield

    TOURNAMENT CUT™ 22 Serial No. All 4 Mower Rollers and Shield 32 31...
  • Page 33 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 4127527 M8 S Washer 4127536 Adjusting Screw 4127537 M8 Nut 4127538 Roller Adjuster 4127539 Front Roller Assembly Includes 5~11 4127540 • Grooved Roller 4127566 • Front Roller Shaft 4127567 • 1C5191P Metal Washer 1528 4127568 •...

  • Page 34: Traction Unit Frame

    TOURNAMENT CUT™ 22 Serial No. All 5 Traction Unit Frame...
  • Page 35 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 4127667 Drum Assembly See Illustration 6 4127803 Transmission Gear Case Assembly See Illustration 7 4127818 • 2.3SPCC Metal Washer 620 4127632 • M6 Bolt 16S 4127797 Right-Hand Shaft Housing 4127760 M8 Hexagon Bolt With Holes 20 4127761 M8 Conical Spring Washer 2H...

  • Page 36: Traction Drum

    TOURNAMENT CUT™ 22 Serial No. All 6 Traction Drum...
  • Page 37 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 4127667 Drum Assembly Includes 1~18 4127668 • Drum Left-hand Shaft 4127669 • Right-hand Drum Comp Includes 2 ~ 3 4127670 • • Right-hand Drum 4127674 • • M25.4 Bush 30.142 4127629 •...

  • Page 38: Transmission

    TOURNAMENT CUT™ 22 Serial No. All 7 Transmission...
  • Page 39 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 4127803 Transmission Gear Case Assembly Includes 2~30 4127816 • Plate With Label 4127817 • Gear Case 4127710 • Bearing 62032NSEC3 4127818 • 2.3SPCC Metal Washer 620 4127632 • M6 Bolt 16S 4127820 •...

  • Page 40: Differential

    TOURNAMENT CUT™ 22 Serial No. All 8 Differential...
  • Page 41 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 4127737 Differential Housing Gasket 4127738 Left-hand Differential Housing 4127739 M6 Cross-head Countersunk Screw 12 4127740 Seal OS18264 for Needle Bearing 4127741 Needle Bearing TA2210Z 4127742 1C5191P Metal Washer 2230 4127743 0.8NBS55 Metal Washer 2230 4127744 Right-hand 16 Tooth Differential Gear...

  • Page 42: Left Side Gear Case

    TOURNAMENT CUT™ 22 Serial No. All 9 Left Side Gear Case 39 40 27 28...
  • Page 43 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 4127729 Large Gasket 4127730 No.1 Shaft Gasket 4127731 No.1 Shaft Housing 4127732 Oil Seal MHS19307 4127629 Grease Nipple 4127733 No.2 Shaft 4127660 M10 Washer 4127622 M10 Conical Disk Spring H 4127623 M10 Nut 3P10H1 9-10...

  • Page 44: Right Side Gear Case

    TOURNAMENT CUT™ 22 Serial No. All 10 Right Side Gear Case...
  • Page 45 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 4127660 M10 Washer Minimum Order of 10 10-1 10-2 4127622 M10 Conical Disk Spring H 10-3 4127623 M10 Nut 3P10H1 10-4 4127734 1C5191P Metal Washer 1322 10-5 4127735 0.8NBS55 Metal Washer 1322 10-6 4127754 Needle Bearing KTW131720...

  • Page 46: Engine And Clutch

    TOURNAMENT CUT™ 22 Serial No. All 11 Engine and Clutch Tournament™ Cut 22 CAUTION ALLOW ENGINE TOO COOL FOR 2 MINUTES BEFORE REFUELING CAUTION BE SURE THE TRACTION CLUTCH LEVER IS IN NEUTRAL BEFORE STARTING THE ENGINE. CAUTION 1. Read operators manual before operating machine.
  • Page 47 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 446136 Lockwasher, 5/16 Heavy 11-1 11-2 443108 Nut, 5/16-24 Hex 11-3 460052 Cotter Pin, 3/16 x 1-1/2” 11-4 366800 Spring Clutch 11-5 366799 Spring Clutch 11-6 400228 Screw, 5/16-24 x 1-1/4” Hex Head 11-7 3005380 Fingers, Clutch...

  • Page 48: Handle

    TOURNAMENT CUT™ 22 Serial No. All 12 Handle To Right Brake Clutch To Left Brake Honda Engine Ignition Switch 50 Watt Rectifier Charge Magnet Coil Switch Spark Ignition Plug Coil...
  • Page 49 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 366708 Flanged Bearing 12-1 12-2 4125847 Prawl 12-3 443110 Nut, 3/8-16 Hex 12-4 400268 Screw, 3/8-16 x 1-3/4” Hex Head 12-5 4127065 Lever, Brake 12-6 446142 Lockwasher, 3/8 Heavy 12-7 4126028 Lever, Control 12-8...

  • Page 50: Handle Mount

    M10 Conical Spring Washer 1H 13-5 4127854 2.3SPCC Metal Washer 1025 13-6 4127050 Cover, Front Handle 13-7 4127051 Cover, Back Handle 13-8 4125904 Decal, Control Lever 13-9 4124759 Decal, Jacobsen 13-10 4128662 Screw, Socket Head Cap > Change from previous revision...

  • Page 51: Tools

    TOURNAMENT CUT™ 22 Serial No. All 14 Tools Item Part No. Qty. Description Serial Numbers/Notes 4127889 Tool Bag 14-1 14-2 4127890 Bladed Screwdriver N200 14-3 4127891 Spanner 8x10 14-4 4127892 Box Spanner 7 14-5 4127893 Cylinder Grinding Handle 14-6 4127894 Cylinder Grinding Shaft 14-7 4127895...

  • Page 52: Drum Wheel Parts

    TOURNAMENT CUT™ 22 Serial No. All 15 Drum Wheel Parts 25 24 22 20...
  • Page 53 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 4127693 Brake Drum 15-1 15-2 4127694 M8 Hollow Set Screw 10 15-3 4127696 Wheel Clamping Seat 15-4 4127697 Tyre 4.10/3.50-6 Assembly 4127704 • Tyre 4.10/3.50-6 4127705 • Wheel 3SP-6 4127706 •...

  • Page 54: Grass Catcher

    TOURNAMENT CUT™ 22 Serial No. All 16 Grass Catcher...
  • Page 55 TOURNAMENT CUT™ 22 Item Part No. Qty. Description Serial Numbers/Notes 4127868 Grass Catcher 54 Comp 16-1 16-2 4127869 Grass Catcher Attachment Piece 16-3 4127870 Stopped Cap 12.7 16-4 4127871 1C5191P Metal Washer 1728 16-5 4127872 M6 Clip Pin 16-6 4127873 Mower Attachment Piece Comp 16-7 4128282...
  • Page 56 INDEX 2811102.......35 4127540.......33 4127639 ...... 31 4127708 ...... 53 3000053.......33 4127566.......33 4127640 ...... 31 4127709 ...... 53 3001235.......33 4127567....33 4127641 ...... 31 4127710 ....39 3006127.......49 4127568....33 4127642 ..31 4127711 ...... 43 340830......47 4127569....33 4127643 ...... 31 4127712 ......
  • Page 57 INDEX 4127766....43 4127831 ...... 39 4127893 ...... 51 4127767...... 43 4127833 ...... 39 4127894 ...... 51 4127768...... 43 4127834 ...... 39 4127895 ...... 51 4127769....43 4127835 ...... 39 4127896 ...... 51 4127770....43 4127836 ...... 39 4127897 ...... 51 4127771......
  • Page 58 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Textron Parts Xpress provide reliable, high-quality product support.

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