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Installation Instructions
Navigation system III retrofit kit
(System with additional monitor)
BMW 5 Series touring (E 39/2)
These installation instructions are only valid for LHD cars.
Technical and electrical knowledge required
The installation time is approx. 4.5 hours but this may vary depending on the condition of the
car and the equipment in it.
Retrofit/Installation kit No.65 90 136 830
Retrofit / Installation kit No. 65 90 0 136 830
Installation Instructions No. 01 29 0 142 620
Issue date: 10.2001
039 0259 B
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Summary of Contents for BMW 039 0259 B
- Page 1 039 0259 B Navigation system III retrofit kit (System with additional monitor) BMW 5 Series touring (E 39/2) These installation instructions are only valid for LHD cars. Technical and electrical knowledge required The installation time is approx. 4.5 hours but this may vary depending on the condition of the car and the equipment in it.
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Page 2: Table Of Contents
Contents Section Page Important information for the installation of the navigation system ... . . Tools and equipment required......... Preparations . -
Page 3: Important Information For The Installation Of The Navigation System
Important information for the installation of the navigation system Only for use in the BMW dealer organisation. The navigation system may only be installed by a specialist workshop that has the required special tools and manuals. Ensure that the cables/lines are not kinked or damaged as you install them in the car. -
Page 4: Tools And Equipment Required
Set of 1/2 inch socket wrenches Set of Philips screwdrivers 1/4 inch socket set Set of flat screwdrivers Combination pliers Set of Torx sockets Angle cutter BMW disconnection tool Drill Universal knife 20 mm step drill Set of files Set of twist drill bits Torch... -
Page 5: Preparations
Preparations TIS instruction No. Conduct a brief test Disconnect the battery 12 00 ... Remove the centre console trim on the passenger side 51 16 239 Remove the rear seat bench 52 24 005 Remove the rear seat backrest 51 44 001 Remove the door sill strips on the driver’s side at the front and rear 51 47 000/51 47 030 Remove the bottom part of the B pillar trim on the driver’s side... -
Page 6: Parts List
Parts list 039 0318 B EN/6 Retrofit / Installation kit No. 65 90 0 136 830 Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001... - Page 7 Parts list P U T C O M IO N IG A T N A V ay to VD O P o w 039 0319 B EN/7 Retrofit / Installation kit No. 65 90 0 136 830 Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001...
- Page 8 Parts list 7,5A 039 0320 B EN/8 Retrofit / Installation kit No. 65 90 0 136 830 Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001...
- Page 9 Parts list 039 0324 B EN/9 Retrofit / Installation kit No. 65 90 0 136 830 Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001...
- Page 10 Parts list Legend Navigation system wiring harness Monitor wiring harness Navigation computer adapter cable Monitor adapter cable Additional tacho A signal cable GPS aerial extension GPS aerial Hexagonal screw (plastic) (attachment of GPS aerial holder) Expanding rivet for securing the GPS aerial holder (x2) Holder for GPS aerial Black 1-pin socket casing (7x) Shrink hose...
- Page 11 Parts list Legend 38 Fuse holder 39 7.5 A fuse 40 Insulation-piercing connector (2-way) 41 Software CD (for loading other languages) * 42 Navigation computer holder (not required) 43 Base holder (not required) 44 Front video module holder (not required) 45 GPS aerial holder and mounting grommet (not required) 46 Hexagonal nut and washer M5 (not required) 47 Hexagonal screw with collar (not required)
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Page 12: Connection Diagram
Connection overview )" )" )& 039 0325 B Cable colour Abbreviation Item Description Signal / Cross- Connection location in the car / Slot section Black 12-pin To branch C1, black 28-pin plug casing socket casing 1-pin black plug casing, twin- Terminal To black 2-pin plug connector in the boot X325/1... - Page 13 Connection overview 039 0264 B Cable colour Abbreviation / Item Description Signal / Cross- Connection location in the car Slot section Black 13-pin To branch D1 plug casing Black 16-pin To branch C1 socket casing Black 13-pin To monitor connection cable in plug casing gooseneck, centre console, front Black 6-pin...
- Page 14 Connection overview 039 0266 B Cable colour Abbreviation / Item Description Signal / Cross- Connection location in the car Slot section Black 13-pin To branch B1, black 13-pin plug socket casing casing Black 18-pin To the centre slot of the navigation socket casing computer (7) 039 0267 B...
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Page 15: Installation And Cabling Diagram For Navigation System Wiring Harness A, Monitor Wiring Harness B, Navigation Computer Adapter Cable C And Monitor Adapter Cable D
Installation and cabling diagram for navigation system wiring harness A, monitor wiring harness B, navigation computer adapter cable C and monitor adapter cable D A2 A5 C2/C3 A9/A10 039 0269 B All the cables are to be laid along the audio or main wiring harness and secured with cable ties. Tie back branches A5 and A10 (not required). - Page 16 Installation and cabling diagram for navigation system wiring harness A, monitor wiring harness B, navigation computer adapter cable C and monitor adapter cable D (LHD cars only) Navigation computer adapter cable C Branch C1 to branch A1 and branch B2 Branch C2 to the navigation computer Branch C3 to the navigation computer Monitor adapter cable D...
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Page 17: Installation And Cabling Diagram For Additional Tacho A Signal Cable E And Gps Aerial Extension F
Installation and cabling diagram for additional tacho A signal cable E and GPS aerial extension F 039 0270 B All the cables are to be laid along the audio or main wiring harness and secured with cable ties. The additional tacho A signal cable is only required for cars after product revision 09/99. Additional tacho A signal cable E Branch E1 to branch A4 Branch E2 to instrument cluster... -
Page 18: To Install The Gps Aerial
To install the GPS aerial Secure the GPS aerial (1) to the GPS aerial holder (4) using two expanding rivets (3). 039 0403 B The mounting points for the GPS aerial holder (4) are marked in the instrument panel (50). During the installation process ensure that you do not miss the mounting points since otherwise you will damage the instrument panel (50). -
Page 19: To Install The Navigation System Wiring Harness A And Additional Tacho A Signal Cable E
To install the navigation system wiring harness A and additional tacho A signal cable E Connect the fuse holder (38) to branch A2, red cable, after cutting it. Insert the fuse (39) into the fuse holder (38). 039 0405 B Cut through branch A4, black/white cable, 400 mm after branch A1, black 12-pin socket casing. - Page 20 To install the navigation system wiring harness A and additional tacho A signal cable E Valid for all E39/2 vehicles Secure branch A8, cable eyelet with a diameter of 6 mm, brown cable, to earth post X19518 under )& the left tail light. : '# &...
- Page 21 To install the navigation system wiring harness A and additional tacho A signal cable E Connect branch A2, red cable, to black 2-pin plug connector X325 PIN1, red/green cable. X325 Connect branch A3, violet cable, to black 2-pin plug connector X325 PIN2, violet/white cable. Secure the navigation system wiring harness A to the standard wiring harness (50) using cable ties (10).
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Page 22: To Install The Monitor Wiring Harness B, Navigation Computer Adapter Cable C And Monitor Adapter Cable D
10. To install the monitor wiring harness B, navigation computer adapter cable C and monitor adapter cable D Connect branch C1, black 28-pin plug casing on the navigation computer adapter cable C, to branch B2, black 16-pin socket casing and branch A1, black 12-pin socket casing. -
Page 23: To Install And Connect The Monitor, Gooseneck And Remote Control
To install and connect the monitor, gooseneck and remote control For safety reasons the following work must be carried out precisely as described. Secure the monitor mounting bracket (19) to the monitor (18), as shown in the figure, using a countersunk screw M5x10 (33). - Page 24 11. To install and connect the monitor, gooseneck and remote control 039 0298 B When drilling holes, ensure that you do not damage any cables. On cars with a telephone console ensure that the telephone can be inserted and removed without hindrance. During the installation process ensure that the connection cable (50) for the gooseneck (26) is not kinked or crushed.
- Page 25 11. To install and connect the monitor, gooseneck and remote control Do not predrill the instrument panel to secure the retaining clip (23). Screw the retaining clip (23) for the gooseneck (26) on to the hatched area on the side part of the instrument panel trim using self-tapping screws 3.5 x 30 (36).
- Page 26 11. To install and connect the monitor, gooseneck and remote control The installation site for the holding station (28) on the centre console and the cabling route (a or b) is to be agreed with the car owner. Cabling route (a) is recommended in cars with an automatic transmission.
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Page 27: To Prepare The Installation Site For The Navigation Computer
12. To prepare the installation site for the navigation computer Carefully cut out the insulation mat (50) in the boot at the rear left along the marked edge (51). The insulation mat (50) does not have to be removed in order to cut it out. When cutting out the insulation mat, make sure that the cables and lines behind it are not damaged. -
Page 28: To Install And Connect The Navigation Computer
13. To install and connect the navigation computer Connect branch C2, brown 8-pin socket casing on the navigation computer adapter cable C, to chamber B (50) on the navigation computer (7). Connect branch C3, black 8-pin socket casing, to chamber A (51) on the navigation computer (7). 039 0425 B Connect branch D2, black 18-pin socket casing on the navigation computer adapter cable D in the... -
Page 29: Coding, Concluding Work And Function Test
14. Coding, concluding work and function test If you also wish to install a switch module in the car (not supplied in the parts kit), the concluding work and function test must be delayed until the switch module has been installed. -
Page 30: Calibration And Language Settings
15. Calibration and language settings Calibration If the system has been completely disconnected from the car's electrical system you must expect a starting phase lasting approx. 15 minutes when you reconnect it. Position the car so that the GPS aerial has a clear route to the satellite. The navigation system may then require up to 10 minutes until it receives a signal from the satellite. -
Page 31: Car Hand-Over
16. Car hand-over To hand the car over to the customer: Set the screen colours to the customer’s preferences. Explain the main functions to the customer using the owner’s handbook. When the monitor is removed the supplied cover cap must be placed on the gooseneck. The supplied cover cap is to be given to the customer and details of its use are to be explained. -
Page 32: Circuit Diagram
17 . Circuit diagram EN/32 Retrofit / Installation kit No. 65 90 0 136 830 Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001... - Page 33 To switch module To standard wiring harness The components marked with an asterisk (*) and X designations are only valid for this circuit diagram, all other components and X designations comply with the BMW after-sales circuit diagrams. EN/33 Retrofit / Installation kit No. 65 90 0 136 830 Installation Instructions No.
- Page 34 17 . Circuit diagram Colour abbreviations =Brown =Red =Violet WS =White GR =Grey SW =Black GN =Green =Yellow =Blue EN/34 Retrofit / Installation kit No. 65 90 0 136 830 Installation Instructions No. 01 29 0 142 620 Issue date: 10.2001...