Generac Portable Products 005366-6 Owner's Manual
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Generac Portable Products 005366-6 Owner's Manual

Generac Portable Products 005366-6 Owner's Manual

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POWER SYSTEMS, INC.
Owner's Manual
Standby Generator
Models: 005366-6
005367-6
This manual should remain with the unit.
www.generac.com

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Summary of Contents for Generac Portable Products 005366-6

  • Page 1 ® POWER SYSTEMS, INC. Owner’s Manual Standby Generator Models: 005366-6 005367-6 This manual should remain with the unit. www.generac.com...

  • Page 2: Introduction

    INTRODUCTION The operator is responsible for proper and safe use of the equipment. The manufacturer strongly recom- Thank you for purchasing this model of the stand- mends that the operator read this Owner's Manual by generator set product line by Generac Power and thoroughly understand all instructions before Systems.

  • Page 3: Table Of Contents

    Table of Contents Standby Generator Set Introduction ....... Inside Front Cover Section 2 – Installation ........... 7 Read This Manual Thoroughly ........IFC 2.1 STANDBY GENERATOR INSTALLATION ....7 Operation and Maintenance ........IFC 2.1.1 NFPA Standards ..........7 How to Obtain Service ..........IFC 2.1.2 Other Published Standards ......

  • Page 4: Safety Rules

    IMPORTANT SAFETY INSTRUCTIONS Standby Generator Set   SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas. Safety should be stressed to all operators, potential operators, and service and repair technicians for this equipment. ...
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS Standby Generator Set • Inspect the generator regularly, and promptly • Generators installed with an automatic transfer repair or replace all worn, damaged or defective switch will crank and start automatically when parts using only factory-approved parts. normal (UTILITY) source voltage is removed or is below an acceptable preset level.

  • Page 6: Section 1 - General Information

    Section 1 – General Information Standby Generator Set IDENTIFICATION RECORD ENGINE PROTECTIVE DEVICES The standby generator may be required to operate for 1.1.1 DATA LABEL long periods of time without an operator on hand to monitor such engine conditions as coolant tempera- Every generator set has a DATA LABEL that contains ture, oil pressure or rpm.-For that reason, the engine important information pertinent to the generator.

  • Page 7: Overcrank Shutdown

    Section 1 – General Information Standby Generator Set 1.3.6 OVERCRANK SHUTDOWN SPECIFICATIONS After a prespecified duration of cranking, this func- 1.6.1 GENERATOR tion ends the cranking if the engine has failed to start. Refer to the data label on the generator for rated watts, amperes, frequency, voltage, phase and other pertinent information.

  • Page 8: Engine Oil Recommendations

    Section 1 – General Information Standby Generator Set GENERATOR AC LEAD Engine Electrical System: DC Alternator Output ..........42 amps at 12 volts CONNECTIONS Starter Motor .................12-volt DC The electrical wires in the unit’s AC connection Recommended Battery ........One 12-volt, 90 Ah, 27 F (lower) panel should be installed according to the Ground Polarity ..............

  • Page 9: Starting Aids

    Section 2 – Installation Standby Generator Set STARTING AIDS This standby generator is equipped with the follow-  ing starting aids that serve to provide quicker, easier If an open bottom is used, the engine-generator starts under varying climactic conditions. is to be installed over non-combustible materi- als and should be located such that combustible This generator has been mounted with an engine...

  • Page 10: Other Published Standards

    Section 2 – Installation Standby Generator Set 2.1.2 OTHER PUBLISHED STANDARDS NOTE: The manufacturer recommends the use of a “GTS” In addition to NFPA standards, the following informa- type transfer switch in conjunction with this gen- tion pertaining to the installation and use of standby erator.

  • Page 11: Generator Ac Neutral Connections

    Section 2 – Installation Standby Generator Set Figure 2.3 – Start Signal Connections DANGER Automatic Start Connection (Wires 178/0 and 183)  Do not connect the ground wire to any pipe that carries a flammable or explosive substance – FIRE or an EXPLOSION may result. Proper grounding helps protect personnel against electrical shock in the event of a ground fault condi- tion in the generator or in connected electrical devic-...

  • Page 12: Vented Batteries

    Section 2 – Installation Standby Generator Set PREPARATION BEFORE START-UP  The battery represents a risk of high short circuit The instructions in this section assume that the current. When working on the battery, always standby generator has been properly installed, ser- remove watches, rings or other metal objects, viced, tested, adjusted and otherwise prepared for and only use tools that have insulated handles.

  • Page 13: Start-Up Inspection

    Section 3 – Operation Standby Generator Set Figure 2.4 – Base Frame Cap Plugs  Use a suitable container to catch the fuel that will spill during system bleeding process. Clean up all spilled fuel after bleeding. 2.9.1.3 Generator Set Lubrication Check the engine crankcase oil level before operating and add oil to the proper level –...

  • Page 14: Section 4 - Maintenance

    Section 4 – Maintenance Standby Generator Set SERVICE SCHEDULE 4.1.2.3 Annually or Every 600 Hours (whichever comes first) 4.1.1 AUTHORIZED OPERATOR • Inspect all wiring. MAINTENANCE FUNCTIONS • Test engine starter operation. • Drain water from fuel tank. 4.1.1.1 Every Month or 100 Hours •...

  • Page 15: Test Standby Generator System Operation And Components

    Section 4 – Maintenance Standby Generator Set Note that many of the tests and checks listed in the schedule are to be performed only by an Authorized Service Technician. Fluid capacities and recommen-  dations, as well as other applicable specifications, Do not dispose of the battery in a fire.

  • Page 16: Inspect/Test Fuel Supply System

    Section 4 – Maintenance Standby Generator Set 4.2.6 INSPECT/TEST FUEL SUPPLY SYSTEM 4.3.1 HOW TO ORDER PARTS Every three months (or 120 hours), an authorized To order a replacement part, locate the part in the operator should inspect and test the fuel supply sys- applicable exploded view.

  • Page 17: Section 5 - Exploded Views And Parts Lists

    Section 5 — Exploded Views and Parts Lists Standby Generator Set 20-light Remote Annunciator – Drawing No. 0G6771D-A ITEM PART NO. QTY. DESCRIPTION 0G5719 ASSY 57.6K BAUD ANN (RRP&RAP) 040479 VIB MNT 1.0 X 1.0 X 1/4-20 022097 WASHER LOCK M6-1/4 022473 WASHER FLAT 1/4-M6 ZINC 022127...
  • Page 18 Section 5 — Exploded Views and Parts Lists Standby Generator Set Fuel Filter – Drawing No. 0G4095-A ITEM PART NO. QTY. DESCRIPTION 065232 AIR CLEANER, 2-STAGE 0G40840ST03 BRACKET, AIR CLEANER 057183 BAND A/C MNTG 8.00D 057629 REDUCER RUBBER HUMP 3.0-2.5 0G4089 TUBE, AIR INTAKE 0F1702...
  • Page 19 Section 5 — Exploded Views and Parts Lists Standby Generator Set Exhaust – Drawing No. 0E3755A-A CUSTOMER TO SUPPLY 3" NPT NIPPLE ITEM PART NO. QTY. DESCRIPTION 0E7611 MUFFLER,OPENSET 60KW VERIZON W 0E3603 BLANKET MUFFLER WRAP 3.9L L0SE 059940 RAIN CAP 3.50 / 3.69 059936 ELBOW 90 D 3 NPT 059941...
  • Page 20 Section 5 — Exploded Views and Parts Lists Standby Generator Set Fuel Filter – Drawing No. 0F1173-B ITEM PART NO. QTY. DESCRIPTION 076847B FILTER/WATER SEP. W/24VHTR 0C7365 BRACKET RACOR 3LHA 039253 SCREW HHC M8-1.25 X 20 G8.8 022145 WASHER FLAT 5/16-M8 ZINC 022129 WASHER LOCK M8-5/16 045771...
  • Page 21 Section 5 — Exploded Views and Parts Lists Standby Generator Set Block Heater – Drawing No. 0F1379-E ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 084918A HEATER BLOCK 1000W 120V 0F1449 CORE PLUG ADAPT. 1-1/4" X 3/8 NPT 084918G HEATER BLOCK 1500W 120V 050967...
  • Page 22 Section 5 — Exploded Views and Parts Lists Standby Generator Set Level One – Drawing No. 0F1103-A ITEM PART NO. QTY. DESCRIPTION 0F1104 LEVEL 1 GUARD LH 3.0L JD 0F1114 LEVEL 1 GUARD RH 3.0L JD 0F1115 LEVEL 1 GUARD BOTTOM 3.0L JD 090388 SCREW HHTT M6-1.0 X 12 ZINC...
  • Page 23 Section 5 — Exploded Views and Parts Lists Standby Generator Set Air Duct Kit – Drawing No. 0G0519-B ITEM PART NO. QTY. DESCRIPTION 0G36660ST03 TOP/BOT AIR DUCT 0E2671 RH/LH AIR DUCT(RAD 0E1411) 0C2454 SCREW THF M6-1 X 16 N WA Z/JS...
  • Page 24 Section 5 — Exploded Views and Parts Lists Standby Generator Set Mounting Base – Drawing No. 0G3967-A...
  • Page 25 Section 5 — Exploded Views and Parts Lists Standby Generator Set Mounting Base – Drawing No. 0G3967-A ITEM PART NO. QTY. DESCRIPTION 0F9140 WELDMENT FRAME 3.0L JD C-CAN 052860 NUT FLANGED HEX M12-1.75 052251 DAMPENER VIBRATION 40 BLUE 052257 SPACER .49 X .62 X 1.87 PWDR/ZNC 052252 DAMPENER VIBRATION 052259...
  • Page 26 Section 5 — Exploded Views and Parts Lists Standby Generator Set Base Tank – Drawing No. 0D5400V-G...
  • Page 27 Section 5 — Exploded Views and Parts Lists Standby Generator Set Base Tank – Drawing No. 0D5400V-G ITEM PART NO. QTY. DESCRIPTION 021075V TANK B GRP DW 210 GAL VERIZON 0C6789 SCREW HHC M12-1.75 X 30 SS FT 087171 WASHER FLAT 1/2 SS 051548 NUT HEX M12-1.75 G8 SS 0D3747V...
  • Page 28 Section 5 — Exploded Views and Parts Lists Standby Generator Set Enclosure – Drawing No. 0F1261-C Part 1...
  • Page 29 Section 5 — Exploded Views and Parts Lists Standby Generator Set Enclosure – Drawing No. 0F1261-C Part 1 ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0C3594 ASSEMBLY M6 HINGE 0C3157P INSULATION TOP & BOTTOM SIDE 0F0548A INSULATION DISCHARGE ATTNTR BRACE BAFFLE 0C3157Q...
  • Page 30 Section 5 — Exploded Views and Parts Lists Standby Generator Set Enclosure – Drawing No. 0F1261-C Part 2...
  • Page 31 Section 5 — Exploded Views and Parts Lists Standby Generator Set Enclosure – Drawing No. 0F1261-C Part 2 ITEM PART NO. QTY. DESCRIPTION 0C2454 SCREW THF M6-1 X 16 N WA Z/JS 0A5035A HANGER SELF ADHESIVE 3/4" 0F0130B INSULATION OVERHD MODULE FRONT/REAR 0F0130 INSULATION SPLITTER 0F0130A...
  • Page 32 Section 5 — Exploded Views and Parts Lists Standby Generator Set H-panel – Drawing No. 0G5375D-A...
  • Page 33 Section 5 — Exploded Views and Parts Lists Standby Generator Set H-panel – Drawing No. 0G5375D-A ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION COMPONENTS INCLUDED IN 0G4141E COMPONENTS INCLUDED IN WIRE HARNESS 0F1823CST06 ENCL H/G CONTROL PANEL 0F1263 ADPTR RH SIDE WICKMANN 178.6191 0F1824AST06...
  • Page 34 Section 5 — Exploded Views and Parts Lists Standby Generator Set Alternator Connection Box – Drawing No. 0G0297-B...
  • Page 35 Section 5 — Exploded Views and Parts Lists Standby Generator Set Alternator Connection Box – Drawing No. 0G0297-B ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0F1855 CONNECTION BOX 390 H (2) 25 022145 12/8 WASHER FLAT 5/16-M8 ZINC 0F4430 CONNECTION BOX 390 SHORT H (2) 26...
  • Page 36 Section 5 — Exploded Views and Parts Lists Standby Generator Set Engine – Drawing No. 0G0300-A...
  • Page 37 Section 5 — Exploded Views and Parts Lists Standby Generator Set Engine – Drawing No. 0G0300-A ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0E9895 ENGINE 3.0L JD TURBO/WASTEGATE 052647 SCREW SHC M10-1.5 X 25 G12.9 0E9896 ENGINE 3.0L JD TURBO/AFTERCOOL 022131 WASHER FLAT M10-3/8 ZINC (12 USED 0F0683...
  • Page 38 Section 5 — Exploded Views and Parts Lists Standby Generator Set Radiator – Drawing No. 0G3946-C...
  • Page 39 Section 5 — Exploded Views and Parts Lists Standby Generator Set Radiator – Drawing No. 0G3946-C ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 0G1286C RAD W/EXT FRAME R/H-IN L/H-OUT 0E0502 TEMPERATURE SENDER DELPHI 0F1066 RAD SIDE SUPPORT 3.0L JD LH 0F6749 ADAPTER 3/8 TO 3/8 BRASS 0F1067...

  • Page 40: Section 6 - Electrical Data

    Section 6 — Electrical Data Standby Generator Set Wiring Diagram - H-100 Alternator – Drawing No. 0F8214-B Part 1...
  • Page 41 Section 6 — Electrical Data Standby Generator Set Wiring Diagram - H-100 Alternator – Drawing No. 0F8214-B Part 2...
  • Page 42 Section 6 — Electrical Data Standby Generator Set Wiring Diagram - H-100 Alternator – Drawing No. 0F8214-B Part 3...
  • Page 43 Section 6 — Electrical Data Standby Generator Set Wiring Diagram - H-100 Alternator – Drawing No. 0F8214-B Part 4...
  • Page 44 Section 6 — Electrical Data Standby Generator Set Wiring Diagram - H-100 Alternator – Drawing No. 0F8214-B Part 5...
  • Page 45 Section 6 — Electrical Data Standby Generator Set Wiring Diagram - H-100 Alternator – Drawing No. 0F8214-B Part 6...
  • Page 46 Section 6 — Electrical Data Standby Generator Set Wiring Diagram - H-100 Alternator – Drawing No. 0F8214-B Part 7...
  • Page 47 Section 6 — Electrical Data Standby Generator Set Wiring Diagram - H-100 Alternator – Drawing No. 0F8214-B Part 8...
  • Page 48 Section 6 — Electrical Data Standby Generator Set Wiring Diagram - H-200 Alternator – Drawing No. 0G6978-A Part 1...
  • Page 49 Section 6 — Electrical Data Standby Generator Set Wiring Diagram - H-200 Alternator – Drawing No. 0G6978-A Part 2...
  • Page 50 Section 6 — Electrical Data Standby Generator Set Wiring Diagram - H-200 Alternator – Drawing No. 0G6978-A Part 3...
  • Page 51 Section 6 — Electrical Data Standby Generator Set Wiring Diagram - H-200 Alternator – Drawing No. 0G6978-A Part 4...
  • Page 52 Section 6 — Electrical Data Standby Generator Set Electrical Schematic - H-200 Alternator – Drawing No. 0G6977-A Part 1...
  • Page 53 Section 6 — Electrical Data Standby Generator Set Electrical Schematic - H-200 Alternator – Drawing No. 0G6977-A Part 2...
  • Page 54 Section 6 — Electrical Data Standby Generator Set Electrical Schematic - H-200 Alternator – Drawing No. 0G6977-A Part 3...
  • Page 55 Section 6 — Electrical Data Standby Generator Set Electrical Schematic - H-200 Alternator – Drawing No. 0G6977-A Part 4...

  • Page 56: Section 7 - Installation Diagram

    Section 7 — Installation Diagram Standby Generator Set Drawing No. 0G6990-A...
  • Page 57 Section 7 — Installation Diagram Standby Generator Set Drawing No. 0G6990-A...

  • Page 58: Section 8 - Warranty

    Section 8 – Warranty Standby Generator Set NOTE: This Emission Control Warranty Statement applies only to mobile (trailerized) non-road diesel engine powered generators (model year 2000) as follows: The EPA portion of this statement pertains to this product; The CARB portion of this statement pertains to this product only IF the generator size is (1) 15 kW or below OR (2) 130 kW or greater.
  • Page 59 Section 8 – Warranty Standby Generator Set EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS Warranty) for 1996 and later model year non-road diesel engines: (a) Applicability: This warranty shall apply to 1996 and later model year non-road diesel engines. The ECS Warranty shall begin on the date the new engine or equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 60 months, or 3,000 hours of use, thereafter, whichever occurs first.
  • Page 60 Section 8 – Warranty Standby Generator Set GENERAC POWER SYSTEMS STANDARD TWO-YEAR LIMITED WARRANTY FOR STANDBY POWER SYSTEMS NOTE: ALL UNITS MUST HAVE A START-UP INSPECTION PERFORMED BY AN AUTHORIZED GENERAC DEALER. For a period of two (2) years or two thousand (2,000) hours of operation from the date of sale, which ever occurs first, Generac Power Systems, Inc. will, at its option, repair or replace any part(s) which, upon examination, inspection, and testing by Generac Power Systems or an Authorized/Certified Generac Power Systems Dealer, or branch thereof, is found to be defective under normal use and service, in accordance with the warranty schedule set forth below.

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