Refrigerant Piping Connection; Evacuating; Wiring Connection - Carrier 42EQV050M Installation Manual

Refrigerant Piping Connection

Flaring
1. Cut the pipe with a pipe cutter.
90
2. Insert a fl are nut into the pipe and fl are the pipe.
• Projection margin in fl aring : A (Unit : mm)
RIDGID (clutch type)
Outer dia.
R410A tool used
of copper pipe
Ø6.35 mm
Ø12.70 mm
IMPERIAL (wing nut type)
A
Outer dia. of copper pipe
Die
Pipe
Tightening connection
Align the centers of the connecting pipes and tighten the fl are nut as far as
possible with your fi ngers. Then tighten the nut with a spanner and torque
wrench as shown in the fi gure.
Half union
Externally
threaded side
Use a wrench to secure.
CAUTION
Do not apply excess torque. Otherwise, the nut may crack depending on
the conditions.
Outer dia. of copper pipe
Ø6.35 mm
Ø12.70 mm
• Tightening torque for connection of fl are pipe
The pressure of R410A is higher than
R22. (Approx. 1.6 times.) Therefore
securely tighten the fl are pipes which
connect the outdoor unit and the
indoor unit with the specifi ed tightening
torque using a torque wrench. If any
fl are pipe is incorrectly connected, it
may cause not only a gas leakage but
also trouble in the refrigeration cycle.

Evacuating

After the piping has been connected to the indoor unit, you can perform
vacuuming together at once.
VACUUMING
Evacuate the air in the connecting pipes and in the indoor unit using a
vacuum pump. Do not use the refrigerant in the outdoor unit. For details,
see the manual of the vacuum pump.
Using a vacuum pump
Be sure to use a vacuum pump with counter-fl ow prevention function so
that inside oil of the pump does not fl ow backward into pipes of the air
conditioner when the pump stops.
(If oil inside of the vacuum pump enters the air conditioner, which use
R410A, refrigeration cycle trouble may happen.)
Obliquity Roughness
Conventional tool
used
0 to 0.5 1.0 to 1.5
0 to 0.5 1.0 to 1.5
R410A
Ø6.35 mm 1.5 to 2.0
Ø12.70 mm 2.0 to 2.5
Flare nut
Internally
threaded side
Use a torque wrench to tighten.
(Unit : N·m)
Tightening torque
14 to 18 (1.4 to 1.8 kgf·m)
50 to 62 (5.0 to 6.2 kgf·m)
Flare at
indoor unit side
Flare at
outdoor unit side
1. Connect the charge hose from the manifold valve to the service port of
the packed valve at gas side.
2. Connect the charge hose to the port of the vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the vacuum pump to start evacuating. Perform evacuating for
about 15 minutes if the piping length is 20 meters. (15 minutes for 20
meters) (assuming a pump capacity of 27 liters per minute) Then confi rm
that the compound pressure gauge reading is –101 kPa (–76 cmHg).
5. Close the low pressure side valve handle of the gauge manifold valve.
Warp
6. Open fully the valve stem of the packed valves (both gas and liquid sides).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
Compound pressure gauge
Connecting pipe
CAUTION
• KEEP IMPORTANT 5 POINTS FOR PIPING WORK.
(1) Take away dust and moisture (inside of the connecting pipes).
(2) Tighten the connections (between pipes and unit).
(3) Evacuate the air in the connecting pipes using a VACUUM PUMP.
(4) Check gas leak (connected points).
(5) Be sure to fully open the packed valves before operation.
Packed valve handling precautions
• Open the valve stem all the way out, but do not try to open it beyond the
stopper.
Pipe size of Packed Valve
12.70 mm and smallers
15.88 mm
• Securely tighten the valve cap with torque in the following table:
Cap Size
Cap
H17 - H19
Valve Rod
Cap
H22 - H30
Service
Port Cap
1. Remove the valve cover, the electric parts cover and the cord clamp from
the outdoor unit.
2. Connect the connecting cable to the terminal as identifi ed by the
matching numbers on the terminal block of indoor and outdoor unit.
3. Insert the power cord and the connecting cable fully into the terminal
block and secure it tightly with screws.
4. Use vinyl tape, etc. to insulate the cords which are not going to be used.
Locate them so that they do not touch any electrical or metal parts.
5. Secure the power cord and the connecting cable with the cord clamp.
6. Attach the electric parts cover and the valve cover on the outdoor unit.
8
Pressure gauge
–101 kPa
(–76 cmHg)
Manifold valve
Handle Lo
Charge hose
(For R410A only)
Charge hose
(For R410A only)
Vacuum
pump
Packed valve at gas side
Service port (Valve core (Setting pin))
Packed valve at liquid side
Size of Hexagon wrench
Torque
(H)
14~18 N·m
(1.4 to 1.8 kgf·m)
33~42 N·m
(3.3 to 4.2 kgf·m)
8~12 N·m
H14
(0.8 to 1.2 kgf·m)
14~18 N·m
H17
(1.4 to 1.8 kgf·m)

Wiring Connection

Handle Hi
(Keep full closed)
Vacuum pump adapter for
counter-fl ow prevention
(For R410A only)
A = 4 mm
A = 5 mm
Hexagon wrench
is required.
A
H
Service Port Cap
Valve Rod Cap