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SINUMERIK 802D sl pro
Milling
Control system overview
for machine tools' sales people
07/2008
Preface
Introduction
System overview
Setup functions
Program management and
user memory
Programming
Simulation
4th axis machining and mold
and die
Multilingual operator
interface
Maintenance and diagnostics
PC software
Ordering data
Summary of unique selling
points
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   Summary of Contents for Siemens SINUMERIK 802D sl

  • Page 1 Preface Introduction System overview SINUMERIK 802D sl pro Setup functions Program management and Milling user memory Programming Control system overview for machine tools' sales people Simulation 4th axis machining and mold and die Multilingual operator interface Maintenance and diagnostics PC software...
  • Page 2 Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
  • Page 3: Preface

    ☑ Option: ... ● A summary of the unique selling points of the SINUMERIK 802D sl pro in comparison with competitors may be found in Chapter "Summary of unique selling points". ● For information on marketing options through the machine manufacturer, please see the technical description of each machine.
  • Page 4 +49 xxx xxx Web: http://www4.ad.siemens.de (worldwide) Service Phone: +49 xxx xxx Fax: +49 xxx xxx Web: http://www4.ad.siemens.de (worldwide) Homepage: Visit the JobShop internet portal: http://www.siemens.com/jobshop SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 5: Table Of Contents

    On-board pocket calculator......................25 Free Contour Programming / Contour Calculator ................26 Simulation..............................29 4th axis machining and mold and die....................... 31 4th axis machining ........................31 7.1.1 Overview ............................31 SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 6 SINUMERIK 802D on PC - SinuTrain..................46 10.3 SINUMERIK 802D self-study CD....................46 Ordering data............................47 Summary of unique selling points ......................49 Index................................ 51 SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 7: Introduction

    During programming, graphical support is provided for technological machining cycles and contours. The SINUMERIK 802D sl pro is an efficient, full system, covering all required fields of application without additional setup and training costs: ● Easy-to-use interface for all machine functions ●...
  • Page 9: System Overview

    System overview SINUMERIK 802D sl The SINUMERIK 802D sl operator panel controller is the ideal package for use with standardized turning and milling machines. Used in conjunction with the new, compact and reliable SINAMICS S120 drive system, the SINUMERIK 802D sl represents a full package for machine tool applications.
  • Page 10: Operator Panel

    For the purpose of setting up the machine, you can install the mini handheld unit pictured below. Highlight ● Operation as close as possible to the workpiece via a mobile handheld unit SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 11: Setup Functions

    Setup functions Work offsets ☑ Basic configuration Within the SINUMERIK 802D sl pro, the following adjustable work offsets are available: ● A permanently effective basic offset (G500) ● Six other work offsets (G54-G59) Graphical interface support is provided for the purpose of adjusting workpiece zeros. This means that you can switch directly between the measure workpiece screens and work offset list.
  • Page 12: Measure Tools

    The tool compensation values can be directly determined during machine setup. To this end, the SINUMERIK 802D sl pro offers graphical support for measuring tool length and diameter: ● Enter the dimensions by scratching the edge of the workpiece with the tool. The tool offset data is automatically calculated using the position of the tool-carrier reference point and the position of the workpiece edge;...
  • Page 13: Measure Tools Automatically In Jog

    ☑ Basic configuration In JOG mode, you can automatically determine the tool compensation values for the length and diameter in the machine. To this end, the SINUMERIK 802D sl pro offers graphical support for automatic measuring and for calibrating the tool probe.
  • Page 14: Tool Data Management

    Tool list ☑ Basic configuration For the purpose of managing tools, the SINUMERIK 802D sl pro provides you with an easy- to-use tool list, which displays all relevant tool data and wear. ● In the tool list, you can create and delete tools using softkeys.
  • Page 15: Monitoring Of Tool Life And Quantity Of Workpieces

    Monitoring of tool life and quantity of workpieces ☑ Basic configuration The SINUMERIK 802D sl pro offers automatic tool monitoring. ● You can monitor tool wear by observing tool life and/or workpiece quantity. If a tool reaches its wear limit, an alarm is given automatically and the tool is suspended from further machining.
  • Page 16: Face Milling In Mdi Mode

    3.4 Face milling in MDI mode Face milling in MDI mode ☑ Basic configuration When preparing a blank workpiece, SINUMERIK 802D sl pro supports you in the following ways: ● Input of machining parameters by dialog, complete with tool, work offset, feedrate, spindle speed and direction ●...
  • Page 17: Program Management And User Memory

    Program management and user memory Program Manager ☑ Basic configuration Using the SINUMERIK 802D sl pro Program Manager, you can easily manage your part programs. ● PC-like functions, e.g. Mark, Copy, Paste, and Rename ● File names for part programs can be entered in clear text, making them easy to identify (max.
  • Page 18: User Memory And Data Management

    Part programs on the CompactFlash card are not edited via controller, but rather via PC. Highlight ● Efficient and reliable solution for handling a large volume of user data SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 19: Slot For Usb Stick

    ☑ Basic configuration, installation of RCS802 tool on PC (included on Toolbox CD as standard) The SINUMERIK 802D sl pro facilitates easy data transfer from and to PCs via the RS232 interface. To do this, install the RCS802 tool on your PC.
  • Page 20: Ethernet Networking

    4.2 User memory and data management 4.2.5 Ethernet networking ☑ Basic configuration The SINUMERIK 802D sl pro is set up for Ethernet (TCP/IP) networking (RJ45 connection). • The data transfer rate is 10/100 Mbps. • Remote access to the controller via the RCS802 tool, e.g.
  • Page 21: Programming

    Programming DIN/ISO language ☑ Basic configuration For DIN/ISO programming purposes, the SINUMERIK 802D sl pro offers a large pool of commands which are oriented towards the task at hand: ● G-code according to DIN66025 and in ISO dialect mode ● G-functions and extended G-functions Powerful commands, e.g.
  • Page 22: Din/iso Editor

    DIN/ISO editor ☑ Basic configuration For programming purposes, the SINUMERIK 802D sl pro has a text-based DIN/ISO editor. This allows you to directly enter or change CNC language commands, meaning that you have access to the entire range of CNC functions.
  • Page 23: Machining Cycles

    Machining Cycles ☑ Basic configuration In the case of recurring machining operations, the SINUMERIK 802D sl pro provides you with graphical support for the following technology canned cycles. You can parameterize these and assemble them for the program in any way you wish.
  • Page 24: On-board User Manual

    Help is immediately opened at the relevant place. Highlight ● Never lose time again because you don't have the user manual at hand SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 25: On-board Pocket Calculator

    ● By pressing the input key, you can see the result of a calculation before you confirm it with the accept softkey. Highlight ● More certainty for operating and programming thanks to integrated pocket calculator - no more calculation or typing mistakes SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 26: Free Contour Programming / Contour Calculator

    Free Contour Programming / Contour Calculator ☑ Basic configuration The SINUMERIK 802D sl supports you in free programming, from simple to complex contours. Free contour programming is a support tool for the DIN/ISO editor. Programs can be decompiled in the program editor and can thus be revised in the contour calculator.
  • Page 27 ● Fast and safe - from the drawing to the finished workpiece ● Program recompilation for further editing in the contour calculator ● Easy input of the workpiece geometry: "Drawing dot for dot" like in ShopMill SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 29: Simulation

    Simulation ☑ Basic configuration The SINUMERIK 802D sl pro offers you high process safety through integrated simulation, since it enables you to verify part programs before they are executed. By using broken-line graphics, you can trace the programmed tool path.
  • Page 31: 4th Axis Machining And Mold And Die

    4th axis machining 7.1.1 Overview The SINUMERIK 802D sl pro provides you with a comprehensive range of functions for machining centers with a rotary table or dividing unit. This includes: ● Clamping several workpieces to a dividing unit / turning clamp ●...
  • Page 32: 4-axis Interpolation

    7.2 3-axis mold and die machining 7.1.3 4-axis interpolation ☑ Basic configuration The SINUMERIK 802D sl pro supports 4th axis machining, e.g. for rotary tables and swiveling tables. Using the program command FGROUP, all 4 axes can be interpolated, e.g. FGROUP (X, Y, Z, A).
  • Page 33: Online Compressor

    NURBS format (3 NC blocks) Highlights ● Higher machining speed through quasi-shortening of block change times ● Better surface smoothing through splines instead of linear blocks SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 34: Jerk Limitation

    »SOFT« NC language command. Highlights ● Longer machine lifespan through protection of the mechanical components ● Higher path accuracy through softer acceleration SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 35: Dynamic Feedforward Control

    This is clarified with a circularity test on the machine. Example: Highlight ● Higher path accuracy through compensation of contouring errors SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 36: Look Ahead

    With tangential block transitions, the axis is accelerated and decelerated beyond block boundaries, so that no drops in velocity occur. The SINUMERIK 802D sl pro allows up to 100 blocks Look Ahead. Highlight ● Shorter machining times through optimum velocity control...
  • Page 37: Block Search

    ● To any subroutine levels in DIN/ISO programs Highlights ● Time-saving and secure re-start at any program point, as no editing of the part program is required SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 39: Multilingual Operator Interface

    Multilingual operator interface ☑ Basic configuration On the SINUMERIK 802D sl, the following languages are available on the operator interfaces. You can switch between these using a softkey. • Chinese (simplified and traditional) • German • English • Finnish • French •...
  • Page 41: Maintenance And Diagnostics

    Maintenance-free operation ☑ Basic configuration The SINUMERIK 802D sl offers maintenance-free operation: ● High reliability, because the SINUMERIK 802D sl has no hard disk, no battery and no fan ● Complete data backup on CF card, with all drive data Highlight ●...
  • Page 42: Diagnostics

    9.2 Diagnostics Diagnostics ☑ Basic configuration The SINUMERIK 802D sl offers diagnostic functions which are easy to use: ● Diagnostic functions, such as ladder display, are available for finding causes of malfunctions or a PLC program error. ● You can switch between two windows in ladder display (e.g. for cross-references).
  • Page 43: Remote Diagnostics

    With the RCS802 software for PC, you can carry out remote diagnostics via the serial interface. ● With the SINUMERIK 802D sl pro, remote diagnostics can also be carried out via Ethernet (PC license). ● When connecting the PC to several machines, only one PC license is necessary for remote diagnostics via Ethernet.
  • Page 45: Pc Software

    ● Save time by converting DXF files into contours and position patterns ● Work preparation and training at the PC without occupying the machine ● Editing via the controller possible at all times SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 46: Sinumerik 802d On Pc - Sinutrain

    • Can be installed on PC • Programming exercises with directed examples • Available in three languages: German, English, and Chinese simplified Highlight ● Graphically supported instruction software for beginners SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...
  • Page 47: Ordering Data

    6FC6000-6DA51-0AA0 (only possible with SINUMERIK 802D sl pro) Additional functions of SINUMERIK 802D sl pro compared to SINUMERIK 802D sl plus: ● COMPCAD and COMPCURV compressor for 3-axis mold-making ● Velocity control with Look Ahead increased from 50 blocks to 100 blocks ●...
  • Page 49: Summary Of Unique Selling Points

    Summary of unique selling points The SINUMERIK 802D sl operator panel controller has the following selling points which make it stand out from the competition: User-friendly operation • Graphical support for setting up tools and workpiece zeros • CompactFlash card, USB stick and Ethernet for unlimited user memory •...
  • Page 51: Index

    Field of application, 7 User memory, 18 Flash card, 18 Velocity control, 34 Handheld units, 10 Work offsets, 11 Look Ahead, 36 Machine spectrum, 7 Mold-making, 31 SINUMERIK 802D sl pro - Milling Control system overview for machine tools' sales people, 07/2008...

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