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Repair Manual
and
ZF 63 IV
ZF 80 IV
ZF 80-1 IV
ZF 85 IV
FEBRUARY 2006
310.01.0009h
cod.

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Summary of Contents for ZF ZF 63 IV

  • Page 1 Repair Manual Spare Parts List ZF 63 IV ZF 80 IV ZF 80-1 IV ZF 85 IV FEBRUARY 2006 310.01.0009h cod.
  • Page 8 DIAL FACE CAN BE TURNED TO ZERO POSITION ACCURACY OF READING: SMALL HAND 1 mm (.03937 in) LARGE HAND 1/100 mm (.0004 in) MEASURING DEPTH APPROX. 11 mm (.433 in)
  • Page 9 LEVER CLAMPING SCREW INPUT SHAFT DIAL INDICATOR LEGS KIT (composed of three legs) P/N 978.25.0006.0 (477776) ADAPTER FOR BASIC UNIT 454422 BASIC UNIT...
  • Page 16 INPUT SPLINE SIDE CONTROL BLOCK SIDE...
  • Page 21 248 ˚ F 120 ˚ C...
  • Page 22 120 ˚ C 248 ˚ F 120 ˚ C 248 ˚ F...
  • Page 23 120 ˚ C 248 ˚ F...
  • Page 25 120 ˚ C 248 ˚ F...
  • Page 28 ADAPTER FOR BASIC UNIT 454422 BASIC UNIT...
  • Page 30 O-RING Housing Housing...
  • Page 31 MAX. MIN. 1000 1500 2000 2500 3000 3500 4000 4500 5000 DRIVING SPEED (rpm) MAX. MIN. 21.5 1000 1500 2000 2500 3000 3500 4000 4500 5000 DRIVING SPEED (rpm)
  • Page 32 MAX. MIN. 1000 1500 2000 2500 3000 3500 4000 4500 5000 DRIVING SPEED (rpm) 7.91 7.39 6.86 6.33 5.80 5.28 4.75 4.22 3.69 3.17 2.64 2.11 1.58 1.05 0.53 1000 1500 2000 2500 3000 3500 4000 4500 5000 DRIVING SPEED (rpm)
  • Page 33 7.91 7.39 6.86 6.33 5.80 5.28 4.75 4.22 3.69 3.17 2.64 2.11 1.58 1.05 0.53 1000 1500 2000 2500 3000 3500 4000 4500 5000 DRIVING SPEED (rpm) 7.91 7.39 6.86 6.33 5.80 5.28 4.75 4.22 3.69 3.17 2.64 2.11 1.58 1.05 0.53 1000...
  • Page 45 (1.21 R) (1.40 R) (1.64 R) (2.01 R) (2.49 R) Transmission type Shifting position "B" Transmission ratio ZF 63 IV -2.0 = 2.00 = 2.03 Shifting position "A" Transmission version XXXXX L 3312 003 (014) Serial number Every year a new progressive...
  • Page 47 Up to s/n 20754F From s/n 20755F From s/n 19098M...
  • Page 49 Up to s/n 34303E From s/n 34304E...
  • Page 51 Tapered roller bearings already assembled...
  • Page 53 Only for ZF 80 IV and ZF 80-1 IV - Ratio I=2.49 Only for ZF 80-1 IV - No ratio I=2.49 From s/n's:...
  • Page 54 ONLY FOR ZF 80 IV ONLY FOR ZF 80-1 IV Tapered roller bearings already assembled...
  • Page 59 - to be instelled with 12 V power supply - to be instelled with 24 V power supply - to be instelled with 24 V power supply - 26 bar - to be instelled with 12 V power supply - 26 bar...
  • Page 62 F1420176 F1420175...
  • Page 63 To be installed with 12 V power supply...
  • Page 64 F1420178...
  • Page 65 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 66 F1420178...
  • Page 67 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 71 (1.21 R) (1.40 R) (1.64 R) (2.01 R) (2.49 R) (1.21 R) (1.40 R) (1.64 R) (2.01 R) (2.49 R)
  • Page 75 Only for ZF 80 IV (all ratios) and ZF 80-1 IV Ratio I=2.49 Only for ZF 80-1 IV - No ratio I=2.49...
  • Page 76 ONLY FOR ZF 80 IV ONLY FOR ZF 80-1 IV Tapered roller bearings already assembled...
  • Page 80 F1420176 F1420175...
  • Page 81 To be installed with 12 V power supply...
  • Page 82 F1420178...
  • Page 83 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 84 F1420178...
  • Page 85 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 86 KIT COMPONENTS...
  • Page 87 (1.64 R) (2.01 R) (2.49 R)
  • Page 91 Tapered roller bearings already assembled...
  • Page 94 F1420178...
  • Page 95 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 96 F1420178...
  • Page 97 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 98 KIT COMPONENTS...
  • Page 99 (1.64 R) (2.01 R) (2.49 R)
  • Page 103 Tapered roller bearings already assembled...
  • Page 106 F1420178...
  • Page 107 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 108 F1420178...
  • Page 109 To be installed with 12 V power supply To be installed with 24 V power supply To transform the solenoid valve from 12V to 24V it will be enough to replace only the solenoid - available loosen P/N 3312 199 062. F1420179 The valve is not available loosen and it is a common com- ponent both for 12V and 24V solenoid valve.
  • Page 110 KIT COMPONENTS...

This manual is also suitable for:

Zf 80 ivZf 80-1 ivZf 85 iv

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