ZF ZF 80 IV Manuals

Manuals and User Guides for ZF ZF 80 IV. We have 3 ZF ZF 80 IV manuals available for free PDF download: Repair Manual And Part List, Repair Manual & Parts List, Operating Instructions Manual

ZF ZF 80 IV Repair Manual & Parts List

ZF ZF 80 IV Repair Manual & Parts List (110 pages)

Brand: ZF | Category: Microphone system | Size: 4.23 MB

Table of Contents

Table of Contents
3
Major Components
7
Major Transmission Components
7
Cleaners and Sealants
8
Measuring Tools
8
Standard Tools and Fixture
8
Special Tools
9
Disassembly
11
Fluid Filter
11
Remove Fluid Filter
11
Suction of Transmission Fluid
11
Removal Dipstick
12
Removal Breather Valve
12
Output Flange
12
Removal Control Block
13
Neutral Safety Switch
13
Neutral Safety Switch Check
13
Housing
14
Disassemble the Transmission Housing Halves
14
Removal of Shafts and Gears
14
Removal of Radial Shaft Seals
14
Removal of Fluid Inlet Pipe
15
Output Shaft Seal
15
Tapered Roller Bearings
16
Disassembling the Outer Races of Taper Roller Bearing
16
Removal of Inner Races of Taper Roller Bearings
16
Intermediate and Reversal Shaft
16
Reversing Clutch Pack
17
Removal of the Clutch Discs
17
Assembly
19
Input Shaft
19
Mount Discs into Reversing Clutch
19
Install Needle Bearings and Gear
20
Assemble Butting Rings
20
Input Spline Side
20
Control Block Side
20
Mounting Inner Races of Tapered Roller Bearings
21
Assemble Shims, Support Shims and Retaining Ring
21
Assemble Piston Rings
21
Output Shaft
22
Mounting Inner Races of Tapered Roller Bearing
22
Pressing the Gear on
22
Preassembly of Housing
23
Assemble of Outer Races
23
Installation of Fluid Suction Pipe
23
Assembling Input Shaft Seal
24
Mounting the Breather Filter
24
Measuring the Bearing Clearance/Adjusting the Pretension of Bearings
25
Mounting Outer Races of Tapered Roller Bearings into Housing
25
Inserting Gear Set into Housing
25
Measuring Bearing Clearance on Input Shaft
26
Measuring Bearing Clearance at Intermediate and Reversal Shafts
26
Measuring the Bearing Clearance on the Output Shaft
27
Adjusting the Pretension Clearance of Bearings
27
Final Assembly of the Housing
28
Control Block
29
Making the Transmission Ready for Operation
29
Mounting the Fluid Filter
29
Filling up with Transmission Fluid
29
Check Fluid Level
30
Adjustment Data
31
Shifting Pressure
31
Lube Oil Delivery Rate
32
Hydraulic Diagram
34
Tightening Torques
35
Function Test
36
Troubleshooting
37
Automatic Transmission Fluid
42
Spare Parts List
45
Mechanical Selector Valve
56
Old Electric Selector Valve with Proportional Valves
58
New Electric Selector Valve On/Off 12V/24V
64
Kit Components
86

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ZF ZF 80 IV Repair Manual And Part List

ZF ZF 80 IV Repair Manual And Part List (110 pages)

Brand: ZF | Category: Marine Equipment | Size: 4.51 MB

ZF ZF 80 IV Operating Instructions Manual

ZF ZF 80 IV Operating Instructions Manual (80 pages)

Brand: ZF | Category: Engine | Size: 18.29 MB

Table of Contents

Italiano

5
- Table of Contents
  5
- Descrizione
  5
- Identificazione Dell'invertitore
  5
- Introduzione
  5
- Funzionamento
  6
- Installazione
  6
- Manutenzione
  7
- Ricerca Guasti
  8
- Dati Tecnici
  9
- Garanzia
  9
- Dealer List
  10
- Installation Layout
  10
- List of Recommended Fluids
  10
- Warranty Card
  10
Español

25
- Funcionamiento
  26
- Instalación
  26
- Mantenimiento
  27
- Búsqueda Fallos
  28
- Datos Técnicos
  29
- Garantía
  29
- Dealer List
  30
- Installation Layout
  30
- List of Recommended Fluids
  30
- Warranty Card
  30

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