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Microphone system
63 A
Repair manual & parts list
ZF 63 A Repair Manual & Parts List
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Also See for 63 A
:
Operating instructions manual
(80 pages)
,
Repair manual
(112 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Major Components
Transmission Set-Up
Cleaners and Sealants
Measuring Tools
Standard Tools and Fixture
Plastic Hammer
Special Tools
Extractor
Adapter
Extractor Split Ring
Disassembly
Fluid Filter
Remove Fluid Filter
Suction of Transmission Fluid
Dipstick
Breather Valve
Output Flange
Control Block
Neutral Safety Switch
Neutral Safety Switch Check
Ohm Meter
Housing
Transmission Housing Halves
Shafts and Gears
Radial Shaft Seals
Fluid Inlet Pipe
Output Shaft Seal
Tapered Roller Bearings
Outer Races of Tapered Roller Bearing
Inner Races of Tapered Roller Bearings
Input Shaft - Control Block Side
Clutch Pack
Removal of the Clutch Discs
Control Block Side
Input Spline Side
Assembly
Input Shaft
Mount Discs into Reversing Clutch
Install Needle Bearings and Gear
Assemble Butting Rings
Mounting Inner Races of Tapered Roller Bearings
Assemble Shims, Support Shims and Retaining Ring
Intermediate Shaft
Output Shaft
Assemble Piston Rings
Preassembly of Housing
Assembly of Outer Races
Installation of Fluid Suction Pipe and Baffle
Assembling Input Shaft Seal
Mounting the Breather Filter
Measuring the Bearing Clearance/Adjusting the Pretension of Bearings
Mounting Outer Races of Tapered Roller Bearings into Housing
Inserting Gear Set into Housing
Measuring Bearing Clearance on Input Shaft
Measuring Bearing Clearance at Intermediate Shaft
Measuring the Bearing Clearance on the Output Shaft
Adjusting the Pretension/Clearance of Bearings
Final Assembly of the Housing
Mounting the Control Block
Making the Transmission Ready for Operation
Filling up with Transmission Fluid
Check Fluid Level
Adjustment Data
Shifting Pressure
Lube Oil Delivery Rate
Hydraulic Diagram
Tightening Torques
Function Test
Troubleshooting
Automatic Transmission Fluid
Spare Parts List
Name Plate
Mechanical Selector Valve
Old Electric Selector Valve with Proportional Valves
Old Electric Selector Valve On/Off 12V, 26 Bar
New Electric Selector Valve On/Off 12V/24V
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1
Table of Contents
2
Transmission Set-Up
3
Major Components
4
Fluid Filter
5
Filling up with Transmission Fluid
6
Automatic Transmission Fluid
7
Spare Parts List
Download this manual
Repair Manual
and
Spare Parts List
ZF 63 A
ZF 63
ZF 80 A
ZF 80-1 A
ZF 80 A NEW VERSION
ZF 80-1 A NEW VERSION
ZF 85 A
NOVEMBER 2005
310.01.0054h
cod.
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This manual is also suitable for:
63
80 a
80 a new version
85
80-1 a new version
80-1 a
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