Related Manuals for SaniServ A7081HEP
Summary of Contents for SaniServ A7081HEP
- Page 1 SaniServ ® An AFFINIS GROUP Company “Reliability from the team that Serves the Best” Pressurized Frozen Beverage Dispenser Model A7081HEP Operation Manual SaniServ P.O. Box 1089 Mooresville, Indiana 46158...
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Page 3: Warranty Information
Serial Number: _________________________________________________________ Installer/Service Technician: _____________________________________________ SERVICE: Always contact your SaniServ dealer or distributor for service questions or service agency referral. If your SaniServ dealer or distributor cannot satisfy your service requirements, he is authorized to contact the factory for resolution. -
Page 4: Installation
Introduction This manual provides a description of the SaniServ Pressurized Frozen Beverage Dispenser. It has been prepared to assist in the training of personnel on the proper installation, operation, and maintenance of the machines. Read and fully understand the instructions in this manual before attempting to install, operate, or perform routine maintenance on the machines. - Page 5 Installer’s Preoperational Check THE FOLLOWING ITEMS MUST BE PERFORMED BEFORE ATTEMPTING TO OPERATE THE EQUIPMENT: WARNING! HAZARDOUS MOVING PARTS. DO NOT WEAR LOOSE FITTING CLOTHING. KEEP HANDS, HAIR, AND CLOTHING AWAY FROM MOVING INTERNAL PARTS. 1. Remove the front plate (Fig. 1) by turning the black plastic knobs in a counterclockwise direction.
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Page 6: Initial Startup Preparation
Initial Startup Preparation 1. Connect the regulator to an approved CO2 cylinder and connect to the CO2 port on the "smart coupler". 2. Turn the "smart coupler" to the "OFF" position. 3. Set the CO2 regulator to 12-13 psig. 4. Prepare a 5 gallon container of brewery approved beer line cleaning solution and connect to the "smart coupler". - Page 7 CAUTION DO NOT USE ANY TOOLS OR SHARP OBJECTS TO RE- MOVE ANY O-RINGS FROM THIS MACHINE. SHARP OB- JECTS WILL DAMAGE THE O-RINGS. Pressure Relief Plug Spigot Plunger with 2 O-rings (3) O-Rings Disassembly and Cleaning Procedure (2) O-Rings Plunger O-Rings 1.
- Page 8 Scraper Blade Dasher Front Dasher Front View Scraper Blade View Support Support Blade Support Blade Support Fig. 9 Scraper Blade Removal 10. Remove the drip tray insert and drip tray (Fig. 10). 11. Remove the top cover of the machine by removing the phillips head screw in the back of the top cover Turn the three knobs on the expansion chamber (Fig.
- Page 9 Assembly and Lubrication Use a food grade lubricant ONLY. Sanigel (SaniServ part number 188490) is recommended and is available from the factory or your local authorized SaniServ dealer or distributor. 1. Lubricate and assemble the dasher assembly in the c. Install the o-ring on the rear of the dasher shaft.
- Page 10 e. Install the scraper blades onto the dasher assembly Insert the dasher assembly into the freezing cylinder by holding the blades perpendicular to the tabs (Fig. as far as possible (Fig. 17) being careful not to 14) and then snapping them over the flat area of the damage the scraper blades.
- Page 11 Fig. 20 Front Plate Assembly Approximately 1/8 inch Exposed Spigot Plunger (3) O-Rings Pressure Relief Plug (2) O-Rings Fig. 19 Front Plate O-Ring Dasher with Blade (Front View) DO NOT LUBRICATE Front Plate 2. Lubricate and assemble the front plate assembly in the following manner: Front Plate Knob a.
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Page 12: Helpful Hints
Helpful Hints Front Plate: This component is the plastic device from which the product is dispensed. It is designed and made for strength and durability. However, through improper use, it can be damaged. Use the following information for proper care. 1. -
Page 13: Consistency Adjustment
Consistency Adjustment WARNING: Adjustments to the mechanical consistency control system should be made ONLY by trained service personnel. Power must be removed from the machine before panels (guards) or protective covers are removed. Once the panels (guards) are removed, an adjustment is made, protective panels (guards) are replaced, power is restored to the machine, and the consistency setting is tested. - Page 14 Routine Maintenance (Owner-Operator) DISCONNECT THE MACHINE FROM ITS POWER WARNING SOURCE(S) BEFORE PERFORMING ANY ROUTINE MAINTENANCE. PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT IF THIS PRACTICE IS NOT OBSERVED. Daily: Inspect the machine for signs of product leaks past seals and gaskets.
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Page 15: Routine Maintenance
Routine Maintenance (Trained Service Technician) WARNING HAZARDOUS MOVING PARTS Semiannually: It is advisable to clean and lubricate the idler arms (Fig. 26) to ensure their smooth operation. Use the following procedures: 1. Make certain that ALL power to the dispenser is off. 2. -
Page 16: Troubleshooting
Troubleshooting NOTE: Bold items in Italics should be performed by trained Service Technicians. If product will not freeze to proper consistency: 1. Check for dull scraper blades making certain that they have been rotated. Replace as necessary. 2. Check the condenser for dirt or obstructions. See Quarterly Maintenance. 3. -
Page 17: Assembly Diagram
ASSEMBLY DIAGRAM PAGE 16... - Page 18 Notes...
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Page 19: Service Log
Service Log... - Page 20 “Reliability from the team that Serves the Best” SaniServ ® An AFFINIS GROUP Company P/N 82259 Rev. A 021303 SaniServ P.O. Box 1089 Mooresville, Indiana 46158...