CONTENT -------------------------------------------------------------------------------------------- Foreword 1. The performance, technical parameters and structure of Go Kart--------------------------------------------2 1.1 Performance and Specifications 1.2 Parts and their locations 2.The use of Go Kart-----------------------------------------------------------------------------------------5 2.1 Caution and safety note 2.2 Instrument and control 2.3 Before riding 2.4 Basic operation 2.5 Grinding-in 2.6 Circuit diagram 3.
FOREWORD Congratulations on having this new kart. We recommend that you read this owner’ s manual before you ride the kart. This manual contains the vehicle structure, operation instructions, safety information and some helpful suggestion. The manual has a special section concerning maintenance. To protect your investment, we strongly recommend you to keep your go-kart well maintained.
The performance, Technical parameter and Structure of Go Kart 1.1Performance and Specifications Model GK-06 Displacement 244cc length 2620mm (106.3 inches) Bore×stroke 72×60mm Width 1820mm (70.9 inches) Compression ratio 10:1 Height 1600mm (66.9 inches) Rated power 12.5kw/7500±500r/min Wheelbase 1980mm (78.7 inches) Max torque 17.6N.m/5500r/min...
2. The use of Go Kart 2.1 Safety Note Read this owner’ s manual carefully and make sure you understand it completely before driving this kart. People under age of sixteen are not allowed to drive this kart. This kart is designed and manufactured for off-road use only. Operation on public streets, roads or high ways is illegal.
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When the lever is vertical, fuel valve is open. When the lever is horizontal, fuel valve is closed. (5) The parking brake grip is located on the left side of seat. When you stop the cart, step on the brake pedal and pull up the parking-brake grip. If you want to release the kart, just put down the parking-brake grip Parking broke grip (6) Brake pedal...
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Forward and reverse of the vehicle is controlled by the control stick, push the stick into the slot D to make the kart move forward; keep the stick in slot N to park; pull back the stick in slot R to reverse the vehicle. Warning: Make sure the vehicle is completely stopped before changing shift, or it will damage the parts in gearbox.
Steering side rod Fig 12 2.3 Before riding Please check all the following items before driving. Items Purpose Steering (1) Smoothly (2) No obstacle (3) No clearance Brake (1) Travel length of pedal is proper (2) No slippery. Tire (1) Proper pressure (2) No crack or cut. Fuel Keep enough fuel for intended driving distance Light...
3.Go Kart Maintenance Engine maintenance (1) #93 or above unleaded gasoline is recommended. Note: using unleaded gasoline can extend the life of spark plug (2) A. How to choose engine oil User should choose proper type of engine oil according to the local temperature. Please refer to Fig16. 20W - 40 10W - 40 10W - 30...
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Oil drain bolt Filling port Fig 14 E. Gear oil AP/GL— 4SAE75/85,85,80/90 or 90 are recommended for gearbox;the amount required is 2 L; and the oil level should be between upper scale and lower scale. Fig 15 (3) Cooling liquid A.
B. After 5-minute running of the engine, stop it and wait for 15 minutes before you inspect the cooling water level. If it is still not enough, add more cooling water to the limit line. 3.2. PERIODICAL MAINTENANCE The maintenance intervals in the following table are based on average riding conditions. Unusual condition requires more frequent service. Time of service Initial service Monthly...
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The following are some instructions during the periodical check: 1). Engine oil check Oil level stick Fig 17 Check the oil gauge. Make sure there is enough lubricating oil 2.) Fuel tank check Check for enough fuel in the fuel tank. The fuel tank capacity is 11 L. RQ93 or above unleaded gasoline is recommended. Do not fill too much fuel, or the fuel may overflow and cause a fire.
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Start the engine and warm it up for about 5 minutes. Tighten or loosen the idle adjusting screw to make the engine in idle running condition Turn the idle adjusting screw counter-clockwise, the idle speed decrease, whereas clockwise the idle speed increases. The idle speed has already been adjusted to the optimum condition when the kart left the factory.
Trouble Shooting (1) Engine does not start, or suddenly stops during driving, first inspect electrical circuit status and then check for enough fuel in the fuel tank, and then perform following inspection. Troubles Causes Solving methods Engine suddenly stops. (1) Spark short circuit. (1) Clean or replace (2) Carbon accumulation on spark plug.
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(4) Spark plug is loose. (4) Properly tighten (5) Cylinder head has air leakage and is tightened (5) Properly tighten unevenly. (3)Abnormal sound from Engine Troubles Causes Solving methods It is noisier as the rpm increases. (1) Too much clearance between piston and cylinder. (1) Repair the cylinder or replace it.
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