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Instructions manual
US Version
R E W O R K S TAT I O N
AM 6500

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Summary of Contents for jbc AM 6500

  • Page 1 Instructions manual US Version R E W O R K S TAT I O N AM 6500...
  • Page 2 We appreciate the trust you have placed in JBC in purchasing this station. It is manufactured to the most stringent quality standards in order to give you the best possible service. Before turning on your station, we recommend you read these...
  • Page 3: Specifications

    SPECIFICATIONS The station’s components - Control Unit with 900 W heater The AM 6500 is a rework station for through-hole - 2245 handpiece Ref. 2245000 and SMT boards. with the 2245-003 cartridge Ref. 2245003 - AM 6500 120V Ref. 6500100 - DR 5600 desoldering iron Ref.
  • Page 4: Recommendations For Use

    Control Unit technical specifications - Maximum power soldering iron 50W - Maximum power desoldering iron 75W - Power heating unit 900W - Temperature selection of the soldering part: 200 to 700°F (±5%) - Temperature selection hot air: 300 to 850°F (±5%) - Air flow regulation: 6-45 l/min - Self-contained vacuum pump for holding ICs - Station's maximum power: 1150W...
  • Page 5: Operation

    OPERATION SLEEP FUNCTION Tool in sleep mode LED lights One of the Series Advanced features is that Red LED -ON- when lit, it indicates that the station when the tool is placed in the holder, the is plugged in the mains. temperature at the tip drops automatically to the sleep temperature (sleep).
  • Page 6 OPERATION DESOLDERING PROCEDURE WITH THE HEATER Description of controls We would also recommend the use of the nozzles - PEDAL: of larger diameter, reserving the smallest one Hot air is produced when it is held down. (diam. 4 mm) for desoldering small components Releasing it the heater is disconnected, such as resistors, condensers and the like, bearing though the turbine continues to operate...
  • Page 7 - Use the pedal or the HEAT button to start the - Fit the extractor and press the sucker down self-contained hot-air pump, directing it with a until it sticks onto the component. circular movement at the component terminals and taking care to distribute the heat evenly. - Use the pedal or the HEAT button to start the - When the soldering flux turns liquid the self-contained hot-air pump, directing it with a...
  • Page 8 There are different models of protectors and 2 Place the component or printed circuit with extractors as accessories. the MP 2260 Pick & Place ref. 2260000. 3 When the component is correctly placed, The measurements of all the extractors and solder its pins.In the case of integrated circuits protectors are given on page 27 of instructions of the Flat Pack type, first solder one pin of...
  • Page 9: Maintenance

    2210/2225 handpiece ref. 2210000 for great MAINTENANCE precision tasks, like SMD solders, etc. Exchanging the heater. 2245 handpiece ref. 2245000 for general Turn off the station. soldering tasks in professional electronics. Use a wrench to unscrew the cover. These soldering irons have a wide range of cartridges with different models of tips.
  • Page 10: Operating Incidents

    Exchanging the resistor from the heater. 2 Check the incoming air filter in the interior of the station and replace it if dirty or obstructed. This step has to be performed when the heater This step has to be performed when the heater This step has to be performed when the heater This step has to be performed when the heater This step has to be performed when the heater...
  • Page 11 The desoldering iron is connected to the station DR 5600 DESOLDERING IRON following the below procedure: The AM 6500 station includes the following: The cable connection of the desoldering iron is DR 5600 desoldering iron ref. 5600000 with connected to the plug in the DR 8500 desoldering the 5600-003 tip ref.5600003.
  • Page 12 DR 5600 Ref.5600000 Metal Solder tin deposit Glass Pushbutton vacuum pump Vacuum hose Desoldering tip Desoldering iron cable Heating element Desoldering process Tip care Use the tip model with a larger diameter than The largest rod that fits in the tip hole should the pad to be desoldered, so as to achieve periodically be passed through in order to maximum aspiration and thermal efficiency.
  • Page 13 DESOLDERING TIPS These tips specially designed to clean the pads. 5600-011 5600-012 5600-013 Ref. 5600-001 5600-002 5600-003 5600-004 5600-005 5600-006 5600-007 A ø 5600 001 / 011 002 / 012 003 / 013 A ø (mm) B ø (mm) max. pin ø (mm) B ø...
  • Page 14 Place the new heating element. Check that Solder tin deposits the right extremity of the upper part of the It can be chosen between two different deposit heating element is inserted in the slot types: located inside the body of the desoldering Metal Ref.
  • Page 15 Changing the pump inlet filter Verify the filter at the entrance of the pump, and change it if dirty or obstructed, therefor: Open the filter pulling the flap. Take out the 2 cotton filters, throw away those which are soiled and replace them with new ones.
  • Page 16 In any case, the JBC technical When you assemble the suction cup with the assistance service will attend to you if required.
  • Page 17 All the Advanced soldering handpieces range - 2245 Confort handpiece ref. 2245110. can be connected to the AM 6500 station. These articles are not delivered with the station. The AM 6500 station includes the following...
  • Page 18 Changing the handpiece's cartridge With the Advanced system, the cartridge can be changed quickly, without turning off the station, so you have two soldering irons in one. Here is what to do to change the cartridge: : : : : Alignment Important.
  • Page 19 - Adjustment of temperature. - Set the parameters back to the original parameters. - Read-out data: Working hours. Sleep cycles and sleep hours. Cartridge and iron changes. Program version. JBC reserves the right to make technical changes without prior notification.
  • Page 20 AD 2200 AR 5800 Soldering stations for specialized use with SMD Desoldering station which enable the rapid components assemblies. desoldering of all kinds of insertion components. JT 7000 TE 5000 Hot-air flow repair station for desoldering all types Hot-air flow repair station designed for soldering of SMD’s particulary QFPs and PLCCs of any size.
  • Page 28 EXTRACTOR PROTECTOR Fig. 2 Fig. 1 PART Nº PART Nº mm (inches) mm (inches) mm (inches) mm (inches) 0934035 52 / 0932052 9 (0.354") 13 (0.511") 20 (0.787") 20 (0.787") 0934040 64 / 0932064 9.5 (0.374") 19 (0.748") 20 (0.787") 26 (1.023") 0934080 80 / 0932184 9.5 (0.374") 21 (0.826")
  • Page 29: Warranty

    WARRANTY ENGLISH The JBC 2 years warranty, guarantees this equipment against all manufacturing defects, covering the replacement of defective parts and all necessary labour. Warranty does not cover product wear due to use or mis-use. In order for the warranty to be valid,...

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