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KD-S895 SERVICE MANUAL CD RECEIVER 49798 2003 KD-S895 SOUND SOURCE Area Suffix U -------- Other Areas TABLE OF CONTENTS Important Safety Precautions ............1-2 Disassembly method .
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KD-S895 SECTION 1 Important Safety Precautions 1.1 Safety Precautions Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
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KD-S895 1.2 Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
KD-S895 SECTION 2 Disassembly method 2.1 Main body 2.1.1 Removing the front panel assembly (See Fig.1) (1) Push the detach button in the lower right part of the front Front panel assembly panel assembly and remove the front panel assembly in the direction of the arrow.
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KD-S895 2.1.3 Removing the heat sink (See Fig.5) (1) Remove the two screws B and two screws C on the left side of the main body. Heat sink Fig.5 2.1.4 Removing the bottom cover (See Figs.6 and 7) • Prior to performing the following procedure, remove the front Joint d panel assembly, front chassis assembly and heat sink.
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KD-S895 2.1.5 Removing the rear bracket (See Fig.8) • Prior to performing the following procedure, remove the front panel assembly, front chassis assembly, heat sink and bottom Rear bracket cover. (1) Remove the three screws D, three screws E and two screws F on the back side of the main body.
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KD-S895 2.1.8 Removing the front board (See Figs.11 to 13) • Prior to performing the following procedure, remove the front panel assembly. (1) Remove the four screws J on the back side of the front pan- el assembly. (2) Release the fourteen joints g.
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KD-S895 2.2 CD Mechanism Assembly 2.2.1 Removing the top cover (See Figs.1 and 2) (1) Remove the two screws A on the both side of the body. (2) Lift the front side of the top cover and move the top cover backward to release the two joints a.
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KD-S895 2.2.2 Removing the connector board Wires (See Figs.3 to 5) CAUTION: Before disconnecting the flexible wire from the pickup, solder the short-circuit point on the pickup. No observance of this in- struction may cause damage of the pickup. (1) Remove the screw B fixing the connector board.
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KD-S895 2.2.3 Removing the DET switch (See Figs.6 and 7) (1) Extend the two tabs c of the feed sw. holder and pull out the switch. (2) Unsolder the DET switch wire if necessary. DET switch Connector board Pickup Fig.6...
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KD-S895 2.2.4 Removing the chassis unit (See Figs.8 and 9) • Prior to performing the following procedure, remove the top Chassis unit cover and connector board. Suspension spring (L) Suspension spring (R) (1) Remove the two suspension springs (L) and (R) attaching the chassis unit to the frame.
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KD-S895 2.2.5 Removing the clamper assembly (See Figs.10 and 11) • Prior to performing the following procedure, remove the top cover. (1) Remove the clamper arm spring. Clamper arm spring (2) Move the clamper assembly in the direction of the arrow to release the two joints d.
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KD-S895 2.2.6 Removing the loading / feed motor assembly (See Figs.12 and 13) • Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw C and move the loading / feed motor as- sembly in the direction of the arrow to remove it from the chassis rivet assembly.
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KD-S895 2.2.7 Removing the pickup unit Pickup unit (See Figs.14 to 18) • Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw D and pull out the pu. shaft holder from Part e the pu.
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KD-S895 2.2.9 Removing the trigger arm Joint k (See Figs.19 and 20) • Prior to performing the following procedure, remove the top cover, connector board and clamper unit. (1) Turn the trigger arm in the direction of the arrow to release Trigger arm the joint k and pull out upward.
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KD-S895 2.2.11 Removing the mode sw. / select lock arm Link plate Joint t (See Figs.22 and 23) Mode sw. • Prior to performing the following procedure, remove the top plate assembly. Select lock arm (1) Bring up the mode sw. to release from the link plate (joint t) and turn in the direction of the arrow to release the joint u.
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KD-S895 2.2.12 Reassembling the mode sw. / select lock arm Select lock arm spring (See Figs.24 to 26) Hook w REFERENCE: Reverse the above removing procedure. Joint v (1) Reattach the select lock arm spring to the top plate and set...
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KD-S895 2.2.13 Removing the select arm R / link plate Joint c' Link plate Joint r (See Figs.27 and 28) Select arm R Joint b' • Prior to performing the following procedure, remove the top plate assembly. (1) Bring up the select arm R to release from the link plate...
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KD-S895 2.2.15 Removing the loading roller assembly Loading roller assembly (See Figs.31 to 33) • Prior to performing the following procedure, remove the Roller guide clamper assembly and top plate assembly. spring (1) Push inward the loading roller assembly on the gear side and detach it upward from the slot of the joint g' of the lock arm rivet assembly.
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KD-S895 2.2.16 Removing the loading gear 5, 6 and 7 Loading gear bracket (See Figs.35 and 36) • Prior to performing the following procedure, remove the top Loading gear 6 cover, chassis unit, pickup unit and top plate assembly. (1) Remove the screw K attaching the loading gear bracket.
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KD-S895 2.2.17 Removing the gears Joint p' (See Figs.37 to 40) • Prior to performing the following procedure, remove the top Change plate cover, chassis unit, top plate assembly and pickup unit. rivet assembly • Pull out the loading gear 3. (See Fig.35.) (1) Pull out the feed gear.
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KD-S895 2.2.18 Removing the turn table / spindle motor Turn table (See Figs.41 and 42) • Prior to performing the following procedure, remove the top cover, connector board, chassis unit and clamper assembly. (1) Remove the two screws L attaching the spindle motor as- sembly through the slot of the turn table on top of the body.
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6. Digital tester 7. Tracking offset meter Dummy load 8. Test Disc JVC : CTS-1000 Exclusive dummy load should be used for AM, and FM. For 9. Extension cable for check FM dummy load, there is a loss of 6dB between SSG output EXTSH002-22P 1 and antenna input.
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KD-S895 3.2 Troubleshooting 3.2.1 Feed section Power ON Set Function CD When the laser diode correctly When the pickup correctly moves emits to the inner area of the disc Microprocessor $82 $81 Disc inserted Microprocessor commands commands 3.3V 3.3V Hi-Z TC94A14FA"38"...
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KD-S895 3.2.2 Focus section Is the voltage output at Is the wiring for IC501 Is 3.3V present at IC501 IC541 pin "40" 5V or 0V? pin 27? pin "20"? Check CD 8V Check the vicinity of and 5V. IC541. Is 4V present at both...
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KD-S895 3.3 Maintenance of laser pickup 3.4 Replacement of laser pickup (1) Cleaning the pick up lens Before you replace the pick up, please try to clean the lens Turn off the power switch and,disconnect the with a alcohol soaked cotton swab.
KD-S895 SECTION 4 Description of major ICs 4.1 AK4381VT-X (IC481) : D/A converter • Pin layout • Block diagram MCLK Clock De-empahsis Divider Control CCLK Interface DZFL CDTI DZFR AOUTL+ LRCK Interpolator Modulator Audio AOUTL- Data BICK Interface SDTI AOUTR+...
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KD-S895 4.2 LA47505 (IC301) : Power amp. • Block diagram Protective circuit Stand by Switch Ripple Mute Filter circuit protective circuit Muting & On Time Control Circuit 1-28 (No.49798)
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KD-S895 • Pin layout • Pin function Pin No. Symbol Function AC CONT1 Header of IC GND1 Power GND OUTFR- Outpur(-) for front Rch STBY Stand by input OUTFR+ Output (+) for front Rch Vcc1/2 Power input OUTRR- Output (-) for rear Rch...
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KD-S895 4.3 LA6579H-X (IC501) : 4-Channel bridge driver • Pin layout & Block diagram VIN1-A VIN1 VIN1_SW [H]: OP-AMP_A [L]: OP-AMP_B VIN1+A VIN1-B VCCP1 VIN1+B Signal system S-GND power supply VIN1-SW All outputs ON/OFF H : ON VO2+ MUTE MUTE...
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KD-S895 • Pin function Pin No. Symbol Function VIN1-A CH1 input AMP_inverted input VIN1+A CH1 input AMP_non-inverted input VCCP1 CH1 and CH2 power stage power supply VO1+ Output pin(+)for channel 1 VO1- CH1 output pin (-) for channel 1 VO2+...
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KD-S895 • Pin function Pin No. Symbol Function 3.3V power supply pin Main-beam amp input pin Main-beam amp input pin Sub-beam amp input pin Sub-beam amp input pin Monitor photo diode amp input pin Laser diode amp output pin APC circuit ON/OFF control signal, laser diode (LDO) control signal input or bottom/peak detection frequency change pin.
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KD-S895 4.13 TC94A14FA (IC541) : DSP & DAC • Pin layout & block daiagram Clock generator 1-bit Servo control Digital equalizer Address automatic circuit adjustment circuit Data CLV servo slicer 16 k Synchronous guarantee decoder Audio out Digital circuit output...
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KD-S895 Pin No Symbol I/O Descroption TMAX O TMAX detection result output pin. TMAX Detection Result TMAX Output Longer than fixed period "PV " Within fixed period "HiZ" Shorter than fixed period "AV " LPFN I Inverted input pin for PLL LPF amp.
KD-S895 4.14 TEA6320T-X (IC161) : E.volume • Pin layout OUTRR OUTLR OUTRF OUTLF MUTE Vref CD-CH TAPE TUNER • Block diagram VOLUME 2 MUTE 0 to 55 dB FUNCTION BALANCE ZERO CROSS FENDER REAR POWER DETECTOR SUPPLY VOLUME 1 BASS...
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KD-S895 • Pin functions Pin No. Symbol Functions Serial data input/output. Ground. OUTLR output left rear. OUTLF output left front. Treble control capacitor left channel or input from an external equalizer. Bass control capacitor left channel or output to an external equalizer.
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KD-S895 4.15 UPD784215AGC214 (IC701) : CPU • Pin layout • Pin function Pin No Symbol Function (CDRESET) CD reset signal (CDMUTE) CD mute signal CD mecha switch 2 Power switch Loading/Eject motor control (Loading side) MOTORSEL Loading/Eject motor control (Eject side)
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KD-S895 Pin No Symbol Function LCDCE Chip enable for LCD driver 44~48 Non connect Chip select output for DAC CCLK Clock output for DAC CDTI Control data output for DAC Power down signal output for DAC SD/ST Station detection/Stereo signal detection...
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KD-S895 VICTOR COMPANY OF JAPAN, LIMITED AV & MULTIMEDIA COMPANY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.49798) Printed in Japan 200303WPC...