SCHEMATIC DIAGRAMS CD RECEIVER KD-S891R CD-ROM No.SML200307 Area suffix E ----------- Continental Europe EX --------------- Central Europe Contents Block diagram Standard schematic diagrams Printed circuit boards 2-5 to 7 No.49876SCH COPYRIGHT 2003 VICTOR COMPANY OF JAPAN, LTD. 2003/7...
KD-S891R Safety precaution Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an...
KD-S891R Block diagram Front L Front R TU.L FM/AM TU.R J321 TUNER LINE OUT SW1,SW2,PSW Rear L AMVT Rear R SEEK/STOP FMVT SD/ST FM/AM OSC LM0,LM1 MONO TRO,FOO IC301 SPINDLE+ BUS0,BUS1 IC161 DMO,FMO IC31 OUTFL POWER SPINDLE- BUS2,BUS3 E.VOL POSITION SET...
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VICTOR COMPANY OF JAPAN, LIMITED AV & MULTIMEDIA COMPANY MOBILE ENTERTAINMENT CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan Printed in Japan (No.49876SCH)
SERVICE MANUAL CD RECEIVER 49876 2003 KD-S891R Area suffix E ----------- Continental Europe EX --------------- Central Europe TABLE OF CONTENTS PRECAUTION............... . . 1-3 SPECIFIC SERVICE INSTRUCTIONS .
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SPECIFICATION AUDIO Maximum Power Output Front 45 W per channel AMPLIFIER Rear 45 W per channel SECTION 17 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more Continuous Power Front Output (RMS) than 0.8% total harmonic distortion. 17 W per channel into 4 Ω, 40 Hz to 20 000 Hz at no more Rear than 0.8% total harmonic distortion.
SECTION 1 PRECAUTION Safety Precautions Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
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Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.2.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as CD players.
SECTION 3 DISASSEMBLY Main body 3.1.1 Removing the front panel assembly Front panel assembly (See Fig.1) (1) Press the release button and remove the front panel as- sembly. Release button Fig.1 3.1.2 Removing the front chassis assembly (See Figs.2 to 3) •...
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3.1.3 Removing the heat sink (See Fig.4) (1) Remove the two screws B and screws C on the left side of the main body. Heat sink Fig.4 3.1.4 Removing the bottom cover (See Figs.5) • Prior to performing the following procedure, remove the front Bottom cover panel assembly, front chassis assembly and heat sink.
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3.1.6 Removing the main board Main board assembly (See Fig.7) • Prior to performing the following procedure, remove the front panel assembly, front chassis assembly, heat sink, bottom cover and rear bracket. (1) Remove the two screws G attaching the main board. (2) Disconnect the connector CN501 and remove the main...
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3.1.8 Removing the front board (See Figs.9 to 11) • Prior to performing the following procedure, remove the front panel assembly. (1) Remove the four screws J on the back side of the front pan- el assembly. (2) Release the fourteen joints g. (3) Release the joint h and take out the front board.
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CD Mechanism Assembly 3.2.1 Removing the top cover (See Figs.1 and 2) (1) Remove the two screws A on the both side of the body. (2) Lift the front side of the top cover and move the top cover backward to release the two joints a. Top cover Joints a Fig.1...
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3.2.2 Removing the connector board Wires (See Figs.3 to 5) CAUTION: Before disconnecting the flexible wire from the pickup, solder the short-circuit point on the pickup. No observance of this in- struction may cause damage of the pickup. (1) Remove the screw B fixing the connector board. (2) Solder the short-circuit point on the connector board.
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3.2.3 Removing the DET switch (See Figs.6 and 7) (1) Extend the two tabs c of the feed sw. holder and pull out the switch. (2) Unsolder the DET switch wire if necessary. DET switch Connector board Pickup Fig.6 Tab c DET switch DET switch wire Tab c...
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3.2.4 Removing the chassis unit (See Figs.8 and 9) • Prior to performing the following procedure, remove the top Chassis unit cover and connector board. Suspension spring (L) Suspension spring (R) (1) Remove the two suspension springs (L) and (R) attaching the chassis unit to the frame.
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3.2.5 Removing the clamper assembly (See Figs.10 and 11) • Prior to performing the following procedure, remove the top cover. (1) Remove the clamper arm spring. Clamper arm spring (2) Move the clamper assembly in the direction of the arrow to release the two joints d.
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3.2.6 Removing the loading / feed motor assembly (See Figs.12 and 13) • Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw C and move the loading / feed motor assembly in the direction of the arrow to remove it from the chassis rivet assembly.
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3.2.7 Removing the pickup unit Pickup unit (See Figs.14 to 18) • Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw D and pull out the pu. shaft holder from Part e the pu.
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3.2.9 Removing the trigger arm Joint k (See Figs.19 and 20) • Prior to performing the following procedure, remove the top cover, connector board and clamper unit. (1) Turn the trigger arm in the direction of the arrow to release Trigger arm the joint k and pull out upward.
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3.2.11 Removing the mode sw. / select lock arm Link plate Joint t (See Figs.22 and 23) Mode sw. • Prior to performing the following procedure, remove the top plate assembly. Select lock arm (1) Bring up the mode sw. to release from the link plate (joint t) and turn in the direction of the arrow to release the joint u.
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3.2.12 Reassembling the mode sw. / select lock arm Select lock arm spring (See Figs.24 to 26) Hook w REFERENCE: Reverse the above removing procedure. Joint v (1) Reattach the select lock arm spring to the top plate and set Joint v the shorter end of the select lock arm spring to the hook w on the top plate.
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3.2.13 Removing the select arm R / link plate Link plate Joint r Joint c' (See Figs.27 and 28) Select arm R Joint b' • Prior to performing the following procedure, remove the top plate assembly. (1) Bring up the select arm R to release from the link plate (joint a') and turn as shown in the figure to release the two Joint b' joints b' and joint c'.
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3.2.15 Removing the loading roller assembly Loading roller assembly (See Figs.31 to 33) • Prior to performing the following procedure, remove the Roller guide clamper assembly and top plate assembly. spring (1) Push inward the loading roller assembly on the gear side and detach it upward from the slot of the joint g' of the lock arm rivet assembly.
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3.2.16 Removing the loading gear 5, 6 and 7 Loading gear bracket (See Figs.35 and 36) • Prior to performing the following procedure, remove the top Loading gear 6 cover, chassis unit, pickup unit and top plate assembly. (1) Remove the screw K attaching the loading gear bracket. The loading gear 6 and 7 come off the loading gear brack- (2) Pull out the loading gear 5.
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3.2.17 Removing the gears Joint p' (See Figs.37 to 40) • Prior to performing the following procedure, remove the top Change plate cover, chassis unit, top plate assembly and pickup unit. rivet assembly • Pull out the loading gear 3. (See Fig.35.) (1) Pull out the feed gear.
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3.2.18 Removing the turn table / spindle motor Turn table (See Figs.41 and 42) • Prior to performing the following procedure, remove the top cover, connector board, chassis unit and clamper assembly. (1) Remove the two screws L attaching the spindle motor as- sembly through the slot of the turn table on top of the body.
Exclusive dummy load should be used for AM,and FM. For FM (7) Tracking offset meter dummy load,there is a loss of 6dB between SSG output and (8) Test Disc JVC :CTS-1000 antenna input.The loss of 6dB need not be considered since (9) Extension cable for check direct reading of figures are applied in this working standard.
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Flow of functional operation unit TOC read Power ON When the laser diode correctly Set Function CD When the pickup correctly moves emits to the inner area of the disc Microprocessor $82 $81 Disc inserted Microprocessor commands commands 3.3V 3.3V Hi-Z TC94A14FA"38"...
SECTION 5 TROUBLE SHOOTING Feed section Is the voltage output at Is the wiring for IC501 Is 3.3V present at IC501 IC541 pin "40" 5V or 0V? pin 27? pin "20"? Check CD 8V Check the vicinity of and 5V. IC541.
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Maintenance of laser pickup Replacement of laser pickup (1) Cleaning the pick up lens Before you replace the pick up, please try to clean the lens Turn off the power switch and,disconnect the power cord from the ac outlet. with a alcohol soaked cotton swab. (2) Life of the laser diode When the life of the laser diode has expired, the following symptoms will appear.
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VICTOR COMPANY OF JAPAN, LIMITED AV & MULTIMEDIA COMPANY MOBILE ENTERTAINMENT CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.49876) Printed in Japan...
PARTS LIST [ KD-S891R ] * All printed circuit boards and its assemblies are not available as service parts. Area suffix E------------ Continental Europe EX --------------- Central Europe - Contents - 3- 2 Exploded view of general assembly and parts list (Block No.M1) 3- 4 CD mechanism assembly and parts list (Block No.MB)
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Exploded view of general assmbly and parts list Block No.
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General Assembly Block No. [M][1][M][M] Symbol No. Part No. Part Name Description Local GE10043-210A TOP CHASSIS GE40135-001A EARTH PLATE GE30938-003A SIDE PANEL GE30393-002A BOTTOM COVER FSMA3004-203 INSULATOR QYSDST2604Z SCREW 2.6mm x 4mm(x3) FSKZ4005-001 SCREW (x2) QYSDST2606Z SCREW 2.6mm x 6mm(x2) QYSDST2604Z SCREW 2.6mm x 4mm(x3)
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CD mechanism assembly and parts list Block No. Grease TN-2001-1011 TNG-87 GP-501MK CFD-005Z GP-501A...
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CD mechanism Block No. [M][P][M][M] Symbol No. Part No. Part Name Description Local 30320101T FRAME 30320102T TOP COVER 30320115T DANPER F 30320116T DANPER R 303205505T CHASSIS RIVET 303205503T CHANGE P. RVT A 303205301T CLAMPER ASS'Y 303205302T SPINDLE MOTOR A 30320502T CLAMPER ARM 30320503T...
Electrical parts list Main board Symbol No. Part No. Part Name Description Local Block No. [0][1][0][0] D704 UDZS6.2B-X Z DIODE Symbol No. Part No. Part Name Description Local D705 UDZS6.2B-X Z DIODE D706 UDZS6.2B-X Z DIODE D707 UDZS6.2B-X Z DIODE IC31 TB2118F-X...
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Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local C172 QEKJ1HM-105Z E CAPACITOR 1uF 50V M C524 NCB31HK-103X C CAPACITOR 0.01uF 50V K C174 NCB31HK-822X C CAPACITOR 8200pF 50V K C525 QEKJ1AM-107Z E CAPACITOR 100uF 10V M...
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Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local C902 QEKJ1HM-225Z E CAPACITOR 2.2uF 50V M R175 NRSA63J-473X MG RESISTOR 47kΩ 1/16W J C903 QEKJ1CM-476Z E CAPACITOR 47uF 16V M R181 NRSA63J-271X MG RESISTOR 270Ω...
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Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local R545 NRSA63J-103X MG RESISTOR 10kΩ 1/16W J R756 NRSA63J-473X MG RESISTOR 47kΩ 1/16W J R546 NRSA63J-0R0X MG RESISTOR 0Ω 1/16W J R757 NRSA63J-222X MG RESISTOR 2.2kΩ...
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Symbol No. Symbol No. Part No. Part Name Description Local Part No. Part Name Description Local D644 UDZS5.1B-X Z DIODE S616 NSW0066-001X TACT SW D645 UDZS6.2B-X Z DIODE S617 NSW0066-001X TACT SW D731 NSPW310BS/BRS/ S618 NSW0066-001X TACT SW D732 NSPW310BS/BRS/ C601...