Sub-Zero 600 Series Technical & Service Manual
Sub-Zero 600 Series Technical & Service Manual

Sub-Zero 600 Series Technical & Service Manual

Hide thumbs Also See for 600 Series:
Table of Contents

Advertisement

Quick Links

T T e e c c h h n n i i c c a a l l
S S e e r r v v i i c c e e M M a a n n u u a a l l
600 Series
600 Series
Prior to Serial #1810000
Prior to Serial #1810000
© SUB-ZERO FREEZER COMPANY INC.
2006 ALL RIGHTS RESERVED
JOB AID #3756270
(Revision B. - January, 2006)

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 600 Series and is the answer not in the manual?

Questions and answers

David Pennock
May 29, 2025

I just replaced the light bulbs on the refrigerator side. They are exactly as recommended in your manual and I took one with me to make sure what I bought was correct. They do not come on when the door opens. Is there a switch?

1 comments:
Mr. Anderson
May 29, 2025

Yes, the Sub-Zero 600 Series refrigerator has a light switch that may cause the bulbs not to turn on when the door opens. The switch is mounted to the top mainframe in all models except 601, where it is mounted to the bottom mainframe above the unit grille. If there are two switches, the left-most one is for the light. If the switch is disconnected or defective, it can prevent the lights from turning on.

This answer is automatically generated

Heidi Coleman
June 14, 2025

Control panel flashes EC. What does it mean and how should I correct it

User image 684ce864489ad
José Nieves
March 19, 2025

La resistencia de la bandeja del freezer de la 690/S que modelo es

User image 67db15e3b490a

Summary of Contents for Sub-Zero 600 Series

  • Page 1 S S e e r r v v i i c c e e M M a a n n u u a a l l 600 Series 600 Series Prior to Serial #1810000 Prior to Serial #1810000 © SUB-ZERO FREEZER COMPANY INC. 2006 ALL RIGHTS RESERVED JOB AID #3756270 (Revision B. - January, 2006)
  • Page 3: Section 1 - General Information

    General Information 600 Series (Prior to #1810000) SECTION 1 GENERAL INFORMATION #3756270 - Revision B - January, 2006...
  • Page 4: Introduction

    (Prior to #1810000) INTRODUCTION This 600 Series Base Unit Technical Service Manual, Part #3756270, has been compiled to provide the most recent information on safety, installation, set-up, design, operation, features, troubleshooting, wiring diagrams, and repair procedures of the 600 Series, prior to Serial #1810000. This information will enable the service technician to trou- bleshoot and diagnose malfunctions, perform necessary repairs, and return a 600 Series unit, prior to Serial #18101000 to proper operational status.
  • Page 5: Table Of Contents

    General Information 600 Series (Prior to #1810000) TABLE OF CONTENTS Page # Page # Section 1 - General Information Section 6 - Icemaker Information Introduction ................1-2 Icemaker Information ............6-2 Technical Assistance ............1-2 Icemaker Components ............6-2 Important Safety Information ..........1-2 Icemaker Operation ............
  • Page 6 General Information 600 Series (Prior to #1810000) Page # Page # Freezer Mechanical & Electrical Components ..... 7-15 Upper Compressor Area Mechanical & Control Board (Model 601F) ........7-15 Electrical Components ............7-33 Control Panel (Model 601F) ........7-15 Light and Fan Switch (All Except 601R/601F) ..... 7-33 Freezer Evaporator Cover (Model 601F) ....
  • Page 7: Warranty Information

    This information is now also stored under the cus- labor. tomer's last name. • Five year LIMITED SEALED SYSTEM warranty, NOTE: Sub-Zero still requests that you have the sealed system **parts only. model and serial number available whenever contact- ing the factory or parts distributor.
  • Page 8: Model Description

    This section briefly describes the models covered in this models 601F/F, 601F/O and 601F/S will utilize common 600 Series Service Manual. Though there are twenty functional parts, and so on... For this reason, the back- models, there are only seven basic model configura- ward slash and letter at the end of the alpha-numeric tions (Models 601R, 601F, 611, 632, 642, 650, 690).
  • Page 9: Section 2 - Installation Information

    Installation Information 600 Series (Prior to #1810000) SECTION 2 INSTALLATION INFORMATION #3756270 - Revision B - January, 2006...
  • Page 10: Installation Considerations

    Unit leveling, unit movement, door misalignment, improper door and drawer sealing, internal frost or condensation, exterior condensation, warm compartment temperatures, etc. NOTE: If additional installation information is needed, refer to the complete Installation Manual, or contact Sub-Zero Service Department.
  • Page 11: Special Side-By-Side Door Adjustment

    Installation Information 600 Series (Prior to #1810000) Special Side-by-Side Door Adjustment Occasionally after a side-by-side unit is properly installed, blocked and leveled, the refrigerator door top may stick out farther then the freezer door top, even though the bottom of each door is flush. The adjustment procedure listed below explains how to correct this.
  • Page 12: Freezer Drawer Adjustment (Models 611, 650)

    Installation Information 600 Series (Prior to #1810000) Freezer Drawer Adjustments (Models 611 & 650) NOTE: Before attempting freezer drawer adjustment, remove freezer drawer assembly. Pull drawer assem- bly out, then lift at front while holding upper freezer bas- ket in place. (See Figure 2-6) Vertical Freezer Drawer Adjustment: a.
  • Page 13: Door Panel Installation

    Installation Information 600 Series (Prior to #1810000) Door Panel Installation (All Models) a. Using piece of tape stuck to magnetic trim molding center, pull trim molding out at midpoint to expose handle/trim mounting screws (See Figure 2-9). b. Extract mounting screws and handle/trim from door (See Figure 2-10).
  • Page 14: 90° Door Stop (Models 632, 642, 690)

    Installation Information 600 Series (Prior to #1810000) 90° Door Stop Cam Installation (Models 632, 642, 690) HINGE PIN Optional 90° door stop cam (part # DS90) and 105° door stop cam (part # DS105) are available at no charge from Authorized Parts Distributors and Product Distributors.
  • Page 15: Section 3 - Electronic Control System Information

    Electronic Control System 600 Series (Prior to #1810000) SECTION 3 ELECTRONIC CONTROL SYSTEM INFORMATION #3756270 - Revision B - January, 2006...
  • Page 16 ELECTRONIC CONTROL TERMINOLOGY & COMPONENT DESCRIPTIONS All 600 Series units utilize an electronic control system. The electronic control system monitors, regulates and con- trols a variety of functions, as well as displaying temperatures and possible problems with the unit. In this section, some basic electronic control system terminology is defined, and electronic control components described.
  • Page 17: Basic Electronic Control System

    Electronic Control System 600 Series (Prior to #1810000) BASIC ELECTRONIC CONTROL SYSTEM Input operations for the electronic control system are performed at the control panel, with monitoring, regulating and controlling functions taking place at the control board. Temperatures and possible problems with the unit are illumi- nated on the LCD.
  • Page 18: Control Board Summary / Layout

    Electronic Control System 600 Series (Prior to #1810000) Control Board Summary / Layout The electrical connection points on the control board are labeled, indicating which components are connected at which connection points. Below is a layout diagram of the control board, followed by a summary table.
  • Page 19: Basic Input Operations

    POWER ON/OFF All 600 Series units arrive in Off Mode, and “OFF” is visible on the LCD. By pressing the UNIT ON/OFF key at this time (See Figure 3-4.), “OFF” disappears from the LCD as power is allowed past the control board to the rest of the unit, and the compartment temperatures are displayed.
  • Page 20: Unique Input Operations

    Electronic Control System 600 Series (Prior to #1810000) UNIQUE INPUT OPERATIONS This section illustrates electronic control input operations not associated with typical unit function. Show Room Mode Showroom Mode was incorporated into the electronic control system so these appliances could be displayed in a showroom setting.
  • Page 21: Functions Of Electronic Control System

    Electronic Control System 600 Series (Prior to #1810000) FUNCTIONS OF ELECTRONIC CONTROL SYSTEM This section covers the monitoring, regulating and controlling functions of the electronic control system. NOTE: All electronic control system functions described in this section are normal operation only. Malfunctions will be covered in later sections.
  • Page 22 Electronic Control System 600 Series (Prior to #1810000) Control Condenser Fan Operation (Models 611, 632, 642, 650, 690) NOTE: Power to the condenser fan on models 601R and 601F is supplied direct from the compressor. The microprocessor senses the 115 volt output supplied to both compressors. If either compressor is running, a sig- nal is sent to the condenser fan relay on the control board to close, supplying power to the condenser fan.
  • Page 23: Monitor, Display, Regulate Temperatures

    Electronic Control System 600 Series (Prior to #1810000) Monitor, Display and Regulate Temperatures The temperature signal from the thermistor in the refrigerator and/or freezer compartment is monitored by the micro- processor, and displayed on the LCD. Though the compartment air temperature does fluctuate, the LCD displays the average temperature.
  • Page 24: Monitor And Control Off-Cycle Defrost

    (See Figure 3-13) Monitor and Control Freezer “Adaptive Defrost” Initially the freezer compressor in a 600 Series unit will cycle-run for 12 hours, after which the microprocessor sends the signal to the defrost relay on the control board to close.
  • Page 25 Electronic Control System 600 Series (Prior to #1810000) Monitor Icemaker System and Display If Service Is Needed. The microprocessor monitors the voltage supplied to the icemaker water valve (See Figure 3-16). If the water valve is energized for more than fifteen (15) seconds, power to the icemaker system is interupted, and a signal is sent to the SERVICE and ICE indicators on the LCD to flash (See Figure 3-17).
  • Page 26: Monitor Compressor Run, Displays If Service Or Condenser Cleaning Is Needed

    Electronic Control System 600 Series (Prior to #1810000) Monitor Compressor Run Duration, Displays If Service, or Condenser Cleaning Is Needed The microprocessor senses the 115 volt output supplied to both compressors, monitoring the length of compressor run time (See Figure 3-18).
  • Page 27: Possible Error Displays

    Electronic Control System 600 Series (Prior to #1810000) POSSIBLE ERROR DISPLAYS The diagrams below illustrate what a customer may see on the LCD if there is a problem/error with the unit. Below each diagram is a description of what could be causing the error indicator. (See Figures 3-20 through 3-24.) NOTE: “EE”...
  • Page 28: Diagnostic Procedures

    Electronic Control System 600 Series (Prior to #1810000) DIAGNOSTIC MODE PROCEDURES Diagnostic Mode was incorporated into the electronic control system to help troubleshoot various electrical, mechan- ical and sealed system components. This section explains Diagnostic Mode and illustrates the operations performed at the control panel for troubleshooting purposes.
  • Page 29 Electronic Control System 600 Series (Prior to #1810000) 6. Press the UNIT ON/OFF key at this time to display the location of the thermistor being read, “rE” represents the refrigerator evaporator temperature (See Figure 3-30). SERVICE VACUUM CONDENSER Figure 3-30. Press UNIT ON/OFF Key to Display Location of Thermistor 7.
  • Page 30: Thermistor Error

    Electronic Control System 600 Series (Prior to #1810000) Thermistor Error Indicator 1. While in diagnostic mode, If “EE” is displayed in place of a temperature reading, the thermistor in that location is either faulty or the electrical line is separated. (In this example, the refrigerator evaporator thermistor is faulty.) (See Figure 3-35) 2.
  • Page 31: Using Temperatures To Troubleshoot Sealed System

    Using Temperatures To Troubleshoot Sealed System To give the 600 Series a true “Sealed System”, the compressor process stub is soldered shut at the factory after the sealed system is charged. Troubleshooting the sealed system is possible without a process valve because of the 600 Series Electronic Control System.
  • Page 32 Electronic Control System 600 Series (Prior to #1810000) 3-18 #3756270 - Revision B - January, 2006...
  • Page 33: Section 4 - Sealed System Information

    Sealed System Information 600 Series (Prior to #1810000) SECTION 4 SEALED SYSTEM INFORMATION #3756270 - Revision B - January, 2006...
  • Page 34: Hfc-134A Refrigerant Service Information

    (Prior to #1810000) HFC-134a REFRIGERANT SERVICE INFORMATION The 600 Series sealed systems contain HFC-134a refrigerant. This section provides general rules for working with 134a, and explains procedures to be followed while servicing the sealed system. This is followed by diagrams which illustrate sealed system operation, then model-specific refrigerant flow diagrams.
  • Page 35: Sealed System Repair Procedures

    Sealed System Information 600 Series (Prior to #1810000) 600 SERIES SEALED SYSTEM REPAIR PROCEDURES Problem Service Procedures Non-Operating, Inefficient, Capture refrigerant Noisy Compressor Replace Compressor Replace filter-drier Evacuate or sweep charge system Recharge system with Virgin 134a refrigerant. NOTE: To check for a non-operating compressor, a hard start kit can be used.
  • Page 36: Sealed System Operation

    The components are listed in order of refrigerant flow, with an explanation of their fundamental role as part of a sealed system. NOTE: These illustrations do not represent any specific 600 Series sealed system. Compressor (Figure 4-1) The compressor creates a high side and low side pres-...
  • Page 37 Sealed System Information 600 Series (Prior to #1810000) Capillary Tube (Part of Heat Exchanger) (Figure 4-4) Capillary Tube The high-pressure/warm liquid refrigerant travels through the long skinny capillary tube which is attached to the suction line. (These two tubes soldered together create the heat exchanger.) As the high-pressure/warm liquid...
  • Page 38: Model 601R

    Sealed System Information 600 Series (Prior to #1810000) Refrigerator Evaporator Heat Exchanger High-Side Filter Drier Drain Pan Heater Condenser Refrigerator Compressor Figure 4-7. Models 601R Refrigerant Flow Freezer Evaporator Heat Exchanger Heater Loop High-Side Filter Drier Condenser Freezer Compressor Figure 4-8. Model 601F Refrigerant Flow...
  • Page 39: Models 611, 650

    Sealed System Information 600 Series (Prior to #1810000) Refrigerator Drier Dual Condenser Freezer Compressor Refrigerator Compressor Freezer Drier Refrigerator Heat Exchanger Refrigerator Heater Loop Freezer Heat Exchanger Refrigerator Evaporator Freezer Evaporator Freezer Heater Loop Drain Pan Heater Figure 4-9. Models 611, 650 Refrigerant Flow...
  • Page 40 Sealed System Information 600 Series (Prior to #1810000) #3756270 - Revision B - January, 2006...
  • Page 41: Section 5 - Air Flow & Fan Blade Spacing

    Air Flow / Fan Blade Spacing 600 Series (Prior to #1810000) SECTION 5 AIR FLOW FAN BLADE SPACING #3756270 - Revision B - January, 2006...
  • Page 42 Air Flow / Fan Blade Spacing 600 Series (Prior to #1810000) FAN BRACKET TO FAN BLADE HUB SPACING 1-1/4" ± 1/16" (31.75 mm ± 1.59 mm) Clamp Down Figure 5-1. Air Flow and Fan Blade Spacing, Models 601R FAN BRACKET TO FAN BLADE HUB SPACING 1-1/4"...
  • Page 43 Air Flow / Fan Blade Spacing 600 Series (Prior to #1810000) REFRIGERATOR FAN BRACKET TO FAN BLADE HUB SPACING 1-1/4" ± 1/16" FREEZER (31.75 mm ± 1.59 mm) FAN BRACKET TO FAN BLADE HUB SPACING Clamp Down 29/32" ± 1/16"...
  • Page 44 Air Flow / Fan Blade Spacing 600 Series (Prior to #1810000) REFRIGERATOR FAN BRACKET TO FAN FREEZER BLADE HUB SPACING FAN BRACKET TO FAN (PRIOR TO SERIAL #2066436) BLADE HUB SPACING 7/8" ± 1/16" (22.23 mm ± 1.59 mm) 1-1/4"...
  • Page 45: Section 6 - Icemaker Information

    Icemaker Information 600 Series (Prior to #1810000) SECTION 6 ICEMAKER INFORMATION #3756270 - Revision B - January, 2006...
  • Page 46: Icemaker Components

    Timing Cam - The timing cam is attached to the tim- ing gear and the ice ejector is inserted into the center of All 600 series units utilize a MidSouth icemaker. An the timing cam. As the timing cam rotates, high and Icemaker’s operation is not complex, but understanding...
  • Page 47: Icemaker Operation

    Icemaker Information 600 Series (Prior to #1810000) Ice Ejector (Location of Thermal-Mastic) Bearing / Inlet Shut-off Switch Support Thermostat Drive Motor Ice Stripper Holding Switch Support Plate Ice Mold and Mold Heater Timing Gear Ice Level Arm Lever Arm Timing Cam...
  • Page 48 Icemaker Information 600 Series (Prior to #1810000) 115 VOLTS 60 CYCLES THERMOSTAT SHUT-OFF SWITCH MOLD HEATER Start of the First Revolution (See Figure 6-3) • The water in the ice mold has turned to ice. SOLENOID SWITCH • At 15°F/± 3°F the thermostat closes.
  • Page 49 Icemaker Information 600 Series (Prior to #1810000) 115 VOLTS 60 CYCLES THERMOSTAT SHUT-OFF SWITCH MOLD HEATER First Revolution Continued (See Figure 6-5) • The ice ejector reach the ice in the mold. SOLENOID SWITCH • The ice releases from the mold as the ejector blades begin to rotate the cubes out.
  • Page 50 Icemaker Information 600 Series (Prior to #1810000) 115 VOLTS 60 CYCLES THERMOSTAT SHUT-OFF SWITCH MOLD HEATER End of First Revolution (See Figure 6-7) SOLENOID SWITCH • The water valve solenoid switch is tripped by the MOTOR timing cam back to “normally open.”...
  • Page 51 Icemaker Information 600 Series (Prior to #1810000) 115 VOLTS 60 CYCLES THERMOSTAT SHUT-OFF SWITCH MOLD HEATER Second Revolution Continued (See Figure 6-9) SOLENOID SWITCH • The mold heater has warmed the thermostat, so the thermostat opens, and the mold heater is de-ener- MOTOR gized.
  • Page 52: Manually Stopping Ice Production

    Icemaker Information 600 Series (Prior to #1810000) 115 VOLTS 60 CYCLES End of Ice making Cycle (See Figure 6-11) THERMOSTAT SHUT-OFF SWITCH • The water valve solenoid switch is tripped by the MOLD HEATER timing cam back to “normally open” ending the water fill.
  • Page 53: Manually Starting Icemaker

    Icemaker Information 600 Series (Prior to #1810000) MANUALLY STARTING THE ICEMAKER NOTE: To allow ice to freeze fully and reduce effects of low water pressure, the electronic control disables the Turn Drive Gear Counterclockwise icemaker system for 45 minutes after each ice harvest.
  • Page 54 Icemaker Information Notes 600 Series (Prior to #1810000) 6-10 #3756270 - Revision B - January, 2006...
  • Page 55 Component Access / Removal 600 Series (Prior to #1810000) SECTION 7 COMPONENT ACCESS / REMOVAL #3756270 - Revision B - January, 2006...
  • Page 56: Section 7 - Component Access And Removal

    Component Access / Removal 600 Series (Prior to #1810000) COMPONENT ACCESS AND REMOVAL This section explains how to adjust, access and remove components. If different models have similar procedures, they are grouped together under the appropriate heading. The models covered in the procedures are listed between brackets after the heading.
  • Page 57: Primary Parts

    PRIMARY PARTS “T” Slots This section explains how to remove and adjust the pri- mary 600 Series parts (upper light diffuser, door shelves, cabinet shelves, etc.). In most cases, removal of these parts is necessary in order to gain access to the more functional components during a service call.
  • Page 58: Utility Basket

    Component Access / Removal 600 Series (Prior to #1810000) Refrigerator & Freezer Compartment Shelves (All Models) Remove and adjust shelf by tilting up at front while lift- ing the back up and out of the shelf ladders. (See Figure 7-4)
  • Page 59: Humidity Drawer Carriage Assembly

    Component Access / Removal 600 Series (Prior to #1810000) Humidity Drawer Carriage Assembly (Models 601R, 611, 632, 642, 650, 690) After removing the crisper glass shelf and high humidity drawer, lift carriage assembly up at front to disengage from the tab on slide assemblies. Then pull carriage assembly forward to disengage from hooks at rear of slide assemblies.
  • Page 60: Freezer Glass Shelf (Model 601F)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Glass Shelf (Model 601F) The glass shelf is secured to the side walls by screws Rear Slots through the side frames. To remove the freezer glass shelf, the two top freezer baskets will first need to be removed.
  • Page 61: Standard Louvered Grille (Models 601R, 601F)

    Component Access / Removal 600 Series (Prior to #1810000) Ice Bucket Assembly (Model 690) To remove the ice bucket assembly, the juice can rack must first be removed. Then lift ice bucket assembly up and pull out. (See Figure 7-13)
  • Page 62: Drain Pan (Models 601R, 601F)

    Component Access / Removal 600 Series (Prior to #1810000) Drain Pan (Models 601R, 601F) Drain Pan To access the drain pan, the kickplate and lower grille section must first be removed. Then push the drain pan up and out from underneath. (See Figure 7-16) When reinstalling drain pan be sure drain pan is secure and level.
  • Page 63: Kickplate

    Component Access / Removal 600 Series (Prior to #1810000) Kickplate Removal To remove the kickplate, extract the retaining screws near each upper corner, then pull the kickplate forward. (See Figure 7-19) Drain Pan Access and Removal (Models 611, 632, 642, 650, 690) To access the drain pan, the kickplate must first be removed.
  • Page 64: Refrigerator Mechanical & Electrical Components

    Component Access / Removal 600 Series (Prior to #1810000) REFRIGERATOR MECHANICAL AND ELEC- TRICAL COMPONENTS Control Board (Models 601R, 611, 632, 642, 650) NOTE: Model 690 control board access and removal is covered later in this section. The control board is held in position by two sets of tabs behind the left side of the control panel.
  • Page 65: Refrigerator Evaporator Cover (All Except 690)

    Component Access / Removal 600 Series (Prior to #1810000) Refrigerator Evaporator Cover (Models 601R, 611, 632, 642, 650) Screw The bottom of the refrigerator evaporator cover is secured by slots in the side flanges fitting over pegs at the bottom of each shelf ladder. At the top, screws hold the evaporator cover to the evaporator fan shroud.
  • Page 66: Refrigerator Compartment Thermistor

    Component Access / Removal 600 Series (Prior to #1810000) Refrigerator Compartment Thermistor (Models 601R, 611, 632, 642, 650, 690) The refrigerator compartment thermistor is located Evaporator Thermistor behind the evaporator cover, and attached to the wall just above the evaporator. To access and remove the...
  • Page 67: Control Board (Model 690)

    Component Access / Removal 600 Series (Prior to #1810000) Control Board (Model 690) Vertical Control Panel The control board is held in position by two sets of tabs behind the control panel. The two forward tabs position the LCD in the control panel window, while the other two tabs secure the middle of the control board.
  • Page 68: Water Reservoir Tank (Model 690)

    Component Access / Removal 600 Series (Prior to #1810000) Water Reservoir Tank (Model 690) Water Reservoir To access and remove the water reservoir tank, the Tank light diffuser, upper front panel and water reservoir tank cover will need to be removed first. Now disconnect the compression fittings at the inlet and outlet of the water reservoir tank.
  • Page 69: Control Board (Model 601F)

    Component Access / Removal 600 Series (Prior to #1810000) FREEZER MECHANICAL AND ELECTRICAL Control Panel COMPONENT REMOVAL Control Board (Model 601F) Panel Mounting Screws DISCONNECT POWER TO UNIT TO AVOID ELEC- Control Board TRICAL SHOCK BEFORE ATTEMPTING TO REMOVE CONTROL BOARD.
  • Page 70: Freezer Evaporator Cover (Model 601F)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Evaporator Cover (Model 601F) The bottom of the freezer evaporator cover is secured by slots in the side flanges fitting over pegs at the bot- tom of each shelf ladder. At the top, screws hold the evaporator cover to the evaporator fan shroud.
  • Page 71: Freezer Evaporator Thermistor (Model 601F)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Evaporator Thermistor (Model 601F) Defrost Terminator The freezer evaporator thermistor is attached to the left Thermistor evaporator bracket. To access and remove the freezer evaporator thermistor, the light diffuser and evaporator cover must be removed first.
  • Page 72: Fill Tube Heater (Model 601F)

    Component Access / Removal 600 Series (Prior to #1810000) Icemaker Assembly (Model 601F) Freezer Glass Shelf Icemaker The icemaker assembly is located behind the top right freezer basket, just below the glass shelf. (See Figure 7-37) To access and remove the icemaker assembly, remove the top right freezer basket which contains the ice bucket first.
  • Page 73: Drain Tube Heater (Model 601F)

    Component Access / Removal 600 Series (Prior to #1810000) Drain Tube Heater (Model 601F) Drain Trough The braided wire drain tube heater is connected to the wire harness behind the drain trough enclosure. To access and remove the drain tube heater, the drain trough enclosure will need to be removed first.
  • Page 74: Icemaker Fill Tube Heater (Models 611, 650)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Light Bulb Access Light Bulbs (Models 611, 650) ELECTRIC SHOCK HAZARD. IF BULB SHOULD SEPARATE FROM BASE, DISCONNECT POWER TO UNIT BEFORE ATTEMPTING TO REMOVE BASE FROM SOCKET. Air Duct...
  • Page 75: Compartment Thermistor (Models 611, 650)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Light, Fan and Icemaker Switches Models 611, 650 (Models 611, 650) The freezer light, fan and icemaker switches are locat- ed inside the switch enclosure at the top left rear corner of the freezer compartment.
  • Page 76: Freezer Evaporator Cover (Models 611, 650)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Evaporator Cover (Models 611, 650) The freezer evaporator cover is located at the top of the freezer compartment, and the right side is sealed to the right wall with silicone. (See Figures 7-44 & 7-45) To remove the freezer evaporator cover, the freezer air duct will first need to be removed.
  • Page 77: Freezer Evaporator Thermistor (Models 611, 650)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Evaporator Thermistor (Models 611, 650) The freezer evaporator thermistor is attached to the left evaporator bracket. To access and remove the freezer evaporator thermistor, the freezer air duct, evaporator cover and evaporator fan motor/fan shroud assembly will need to be removed first.
  • Page 78: Freezer Compartment Thermistor (Models 632, 642)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Lower Light Diffuser (Models 632, 642) To access and remove the lower light diffuser, the top freezer basket needs to be removed first. Push top of diffuser down, causing it to flex from top to bottom.
  • Page 79: Icemaker (Models 632, 642)

    Component Access / Removal 600 Series (Prior to #1810000) Icemaker (Models 632, 642) Screws NOTE: It is recommended, but not necessary, to remove the air duct/shelf in order to remove the ice- maker. To remove the icemaker, the ice level mechanism needs to be detached from the icemaker.
  • Page 80: Defrost Terminator (Models 632, 642)

    Component Access / Removal 600 Series (Prior to #1810000) Defrost Terminator (Models 632, 642) Heater Clips Thermistor The defrost terminator is attached to the evaporator out- let, after the accumulator. To access and remove the freezer defrost terminator, first remove the air duct/shelf. Now, disconnect the defrost terminator wire leads from the wire harness, and pull the terminator off of the tubing.
  • Page 81: Evaporator Thermistor (Models 632, 642)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Evaporator Thermistor (Models 632, 642) Upper Light Bulb NOTE: Evaporator fins are sharp and could cause minor personal injury. The freezer evaporator thermistor is attached at the top of the left evaporator bracket. To access and remove...
  • Page 82: Evaporator Fan Assembly (Model 690)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Evaporator Fan Assembly (Model 690) Evaporator Thermistor The rear flange of the freezer evaporator fan assembly Icemaker Ice Auger Evaporator Fan fits into a slot in the rear evaporator bracket. The front Motor &...
  • Page 83: Icemaker Carriage Assembly (Model 690)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Lower Evaporator Cover (Model 690) The lower evaporator cover assembly has two pegs at the rear which fit into pockets in the rear wall. Snap pins toward the front sides of the cover slide into pock- ets in the side wall.
  • Page 84: Fill Tube Heater (Model 690)

    Component Access / Removal 600 Series (Prior to #1810000) Fill Tube Heater (Model 690) To access and remove the icemaker fill tube heater, the, juice can rack, upper front panel, evaporator front cover, rear duct, lower evaporator cover assembly and ice- maker carriage assembly will need to be removed first.
  • Page 85: Evaporator Defrost Heater (Model 690)

    Component Access / Removal 600 Series (Prior to #1810000) Evaporator Defrost Heater (Model 690) Evaporator Inlet Defrost Terminator NOTE: Evaporator fins are sharp and could cause minor personal injury. To access and remove the freezer evaporator defrost heater, the juice can rack, upper front panel, evaporator...
  • Page 86: Lower Compressor Area Mechanical

    Component Access / Removal 600 Series (Prior to #1810000) LOWER COMPRESSOR AREA MECHANICAL AND ELECTRICAL COMPONENTS This section covers the Models 601R and 601F, explaining how to access and remove mechanical and electrical components in the lower compressor area. This will include access and removal of the light and fan switches, water valve and condenser fan motor.
  • Page 87: Condenser Fan (Models 601R, 601F)

    Component Access / Removal 600 Series (Prior to #1810000) Condenser Fan (Models 601R, 601F) Condenser Fan Motor The condenser fan motor is attached to a three legged condenser fan bracket by screws. The rear leg of the condenser fan bracket hooks over a spacer toward the back of the fan shroud.
  • Page 88: Dual Water Valve (Model 690)

    Component Access / Removal 600 Series (Prior to #1810000) Dual Water Valve Removal (Model 690) Water Line In NOTE: To avoid water damage, shut off water supply to Electrical Connections unit before attempting to remove water valve. NOTE: Though the water valve on the model 690 is at...
  • Page 89: Drain Pan Area

    Component Access / Removal 600 Series (Prior to #1810000) DRAIN PAN AREA Water Valve (Models 611, 632, 642, 650) This section covers the Models 611, 632, 642 and 650, explaining how to access and remove the water valve Water Inlet from the drain pan area.
  • Page 90: Sealed System Components

    The units covered will be listed between brackets after the heading. NOTE: 600 Series units are produced without process valves on the compressor and filter-driers. Solder-on process valves must be installed in order to service the sealed system.
  • Page 91: Compressor (Models 601R, 601F)

    Component Access / Removal 600 Series (Prior to #1810000) Compressor (Models 601R, 601F) Compressor Heat Exchanger NOTE: When replacing compressor, the filter-drier must also be replaced. NOTE: Compressor and tubing may be hot and could cause minor personal injury. The compressor is secured to the unit tray by bolts into grommets.
  • Page 92: Evaporator (Models 601R, 601F)

    Component Access / Removal 600 Series (Prior to #1810000) Evaporator (Models 601R, 601F) Defrost Terminator NOTE: Evaporator fins are sharp and could cause minor personal injury. NOTE: When replacing the evaporator, the filter-drier must also be replaced. NOTE: When removing the evaporator from a model 601F, the defrost heater and defrost terminator must be removed first.
  • Page 93: Filter-Drier (All Except 601R/601F)

    Component Access / Removal 600 Series (Prior to #1810000) Filter-Drier (Models 611, 632, 642, 650, 690) Filter-driers are secured to a bracket in the compressor area by a cable tie. (See Figures 7-70 & 7-71) To remove a filter-drier, after capturing the refrigerant from...
  • Page 94: Refrigerator Evaporator (All Except 601R)

    Component Access / Removal 600 Series (Prior to #1810000) Refrigerator Evaporator (Models 611, 632, 642, 650, 690) NOTE: When replacing the evaporator, the filter-drier must also be replaced. NOTE: Evaporator fins are sharp and could cause Heat Exchanger minor personal injury.
  • Page 95: Freezer Evaporator (Models 611, 650)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Evaporator (Models 611, 650) NOTE: When replacing the evaporator, the filter-drier must also be replaced. NOTE: Evaporator fins are sharp and could cause minor personal injury. The freezer evaporator is attached at the ceiling of the freezer compartment.
  • Page 96: Freezer Evaporator (Models 632, 642)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Evaporator (Models 632, 642) Evaporator Heat Exchanger NOTE: When replacing the evaporator, the filter-drier must also be replaced. Defrost Terminator The freezer evaporator is attached to the rear wall, located below the air duct/shelf, behind the ice bucket area.
  • Page 97: Freezer Evaporator (Model 690)

    Component Access / Removal 600 Series (Prior to #1810000) Freezer Evaporator (Model 690) Defrost Evaporator Heater NOTE: When replacing the evaporator, the filter-drier Inlet must also be replaced. After capturing the refrigerant from the sealed system, Defrost remove the evaporator fan assembly and extract the...
  • Page 98 Component Access / Removal 600 Series (Prior to #1810000) 7-44 #3756270 - Revision B - January, 2006...
  • Page 99: Section 8 - Troubleshooting Guides

    Troubleshooting Guides 600 Series (Prior to #1810000) SECTION 8 TROUBLESHOOTING GUIDES #3756270 - Revision B - January, 2006...
  • Page 100: General Troubleshooting Guide

    Troubleshooting Guides 600 Series (Prior to #1810000) GENERAL TROUBLESHOOTING GUIDE TABLE OF CONTENTS Problem Description Page # Warm Freezer Compartment Temperature with “VACUUM CONDENSER” flashing on the LCD....... 8-3 Warm Freezer Compartment Temperature without “VACUUM CONDENSER” illuminated on the ......8-5 Warm Refrigerator Compartment Temperature with “VACUUM CONDENSER”...
  • Page 101: Troubleshooting Guides

    Troubleshooting Guides 600 Series (Prior to #1810000) NOTE: Before beginning, see page 8-2, and the “Pointers” in PROBLEM column. Problem Possible Cause Test/Action Warm Freezer Temperatures Door ajar w/ “VACUUM CONDENSER” flashing Food product obstruction Move obstruction. (NOTE: To clear error indicator after Door out of adjustment Adjust door.
  • Page 102 Troubleshooting Guides 600 Series (Prior to #1810000) Problem Possible Cause Test/Action Evaporator heavily frosted (Continued - see Pointers on previ- ous page) (NOTE: To manually initiate defrost, press and hold the ICE key for approximately ten Warm Freezer Temperatures seconds) w/ “VACUUM CONDENSER”...
  • Page 103 Troubleshooting Guides 600 Series (Prior to #1810000) Problem Possible Cause Test/Action Check power to unit, plug unit in or trip supply circuit Warm Freezer Temperatures No power to unit breaker ON. w/o “VACUUM CONDENSER” illuminated. Unit switched OFF Check for “OFF” displayed at LCD. If off, press UNIT- Pointers: ON/OFF key to ON.
  • Page 104 Troubleshooting Guides 600 Series (Prior to #1810000) Problem Possible Cause Test/Action (Continued - see Pointers on previ- Evaporator heavily frosted ous page) (NOTE: To manually initiate defrost, press and B. Warm Freezer Temperatures hold the ICE key for approximately 10 seconds) w/o “VACUUM CON-...
  • Page 105 Troubleshooting Guides 600 Series (Prior to #1810000) Problem Possible Cause Test/Action (Continued ) Condenser Air Flow Warm Refrigerator Temperatures w/ “VACUUM Dirty condenser Clean condenser. CONDENSER” flashing Condenser fan blade obstructed Remove obstruction. Pointers: Condenser fan motor disconnected or Check electrical connections, reconnect/repair.
  • Page 106 Troubleshooting Guides 600 Series (Prior to #1810000) Problem Possible Cause Test/Action Warm Refrigerator No power to unit Check power to unit, plug unit in or trip supply circuit Temperature w/o “VACUUM breaker to ON. CONDENSER” illuminated Unit switched OFF Check for “OFF” displayed at LCD. If off, press UNIT Pointers: ON/OFF key to ON.
  • Page 107 Troubleshooting Guides 600 Series (Prior to #1810000) Problem Possible Cause Test/Action (Continued - see Pointers on previ- • Sealed System leak See following SEALED SYSTEM TROUBLESHOOT- ous page) • Sealed System restriction ING GUIDE Warm Refrigerator • Inefficient compressor Temperature w/o “VACUUM CONDENSER”...
  • Page 108: Freezer And/Or Refrigerator Compartment Too Cold

    Troubleshooting Guides 600 Series (Prior to #1810000) Problem Possible Cause Test/Action Compartment Temperatures Condenser Air Flow Normal w/ “VACUUM CON- Dirty condenser Clean condenser. DENSER” flashing Condenser fan blade obstructed Remove obstruction. (NOTE: To clear error indicator after repairs, power OFF then Condenser fan motor disconnected or Check electrical connections, reconnect/repair.
  • Page 109: Lights Stay On When Door Closed

    Troubleshooting Guides 600 Series (Prior to #1810000) Problem Possible Cause Test/Action M. No lights No power to unit Check power to unit, plug unit in or trip supply circuit breaker ON. Unit switched OFF Check for “OFF” displayed at LCD. If off, press UNIT ON/OFF key to ON.
  • Page 110: Doors Uneven Or Unit Not Level

    Troubleshooting Guides 600 Series (Prior to #1810000) Problem Possible Cause Test/Action Q. Doors uneven or not level Unit not level or doors out of adjustment See UNIT LEVELING (ALL MODELS) and DOOR ADJUSTMENT (ALL MODELS) in Installation Information section of Service/Training manual.
  • Page 111: Too Much Ice

    Troubleshooting Guides 600 Series (Prior to #1810000) Problem Possible Cause Test/Action (Continued) Frozen fill tube No ice w/ “ICE” displayed Water supply problem Check water supply to unit. Pressure MUST be con- stant 20 psi to 100 psi. If not, instruct customer.
  • Page 112: Sealed System Troubleshooting Information

    Troubleshooting Guides 600 Series (Prior to #1810000) SEALED SYSTEM TROUBLESHOOTING INFORMATION NOTE: Before troubleshooting the sealed system, be sure to see Page 8-2 and go through the preceding General Troubleshooting Guide. NOTE: Whenever entering the sealed system, always use solder-on process valves.
  • Page 113: Sealed System Repair Procedures

    Troubleshooting Guides 600 Series (Prior to #1810000) SEALED SYSTEM REPAIR PROCEDURES Problem What To Do Non-Operating, Inefficient, Noisy Compressor Capture refrigerant. Replace compressor. (NOTE: To check for a non-operating compressor, a hard start Replace filter-drier. kit can be used.) Evacuate or sweep charge system.
  • Page 114: Membrane Switch/Ribbon Cable Tests

    Troubleshooting Guides 600 Series (Prior to #1810000) MEMBRANE SWITCH/RIBBON CABLE TESTS Below is the procedure to follow if the integrity of the membrane switch on the control panel is suspect. To perform these tests, the ribbon cable terminal housing must be disconnected from the control board.
  • Page 115: Section 9 - Technical Data

    Technical Data 600 Series (Prior to #1810000) SECTION 9 TECHNICAL DATA #3756270 - Revision B - January, 2006...
  • Page 116: Model 601R

    Technical Data 600 Series (Prior to #1810000) MODEL 601R #3756270 - Revision B - January, 2006...
  • Page 117: Model 601F

    Technical Data 600 Series (Prior to #1810000) MODEL 601F #3756270 - Revision B - January, 2006...
  • Page 118: Model 611

    Technical Data 600 Series (Prior to #1810000) MODEL 611 #3756270 - Revision B - January, 2006...
  • Page 119: Model 632

    Technical Data 600 Series (Prior to #1810000) MODEL 632 #3756270 - Revision B - January, 2006...
  • Page 120: Model 642

    Technical Data 600 Series (Prior to #1810000) MODEL 642 #3756270 - Revision B - January, 2006...
  • Page 121: Model 650

    Technical Data 600 Series (Prior to #1810000) MODEL 650 #3756270 - Revision B - January, 2006...
  • Page 122: Model 690

    Technical Data 600 Series (Prior to #1810000) MODEL 690 #3756270 - Revision B - January, 2006...
  • Page 123: Section 10 - Wiring Diagrams

    Wiring Diagrams/Schematics 600 Series (Prior to #1810000) SECTION 10 WIRING DIAGRAMS & SCHEMATICS 10-1 #3756270 - Revision B - January, 2006...
  • Page 124: Wiring Diagram Model 601R

    Wiring Diagrams/Schematics 600 Series (Prior to #1810000) WIRING DIAGRAM MODEL: 601R 10-2 #3756270 - Revision B - January, 2006...
  • Page 125: Wiring Schematic Model 601R

    Wiring Diagrams/Schematics 600 Series (Prior to #1810000) WIRING SCHEMATIC MODEL: 601R 10-3 #3756270 - Revision B - January, 2006...
  • Page 126: Wiring Diagram Model 601F

    Wiring Diagrams/Schematics 600 Series (Prior to #1810000) WIRING DIAGRAM : MODEL 601F 10-4 #3756270 - Revision B - January, 2006...
  • Page 127: Wiring Schematic Model 601F

    Wiring Diagrams/Schematics 600 Series (Prior to #1810000) WIRING SCHEMATIC MODEL 601F 10-5 #3756270 - Revision B - January, 2006...
  • Page 128: Wiring Diagram Model 690

    Wiring Diagrams/Schematics 600 Series (Prior to #1810000) WIRING DIAGRAM MODELS: 611 & 650 10-6 #3756270 - Revision B - January, 2006...
  • Page 129: Wiring Schematic Model 690

    Wiring Diagrams/Schematics 600 Series (Prior to #1810000) WIRING SCHEMATIC MODELS: 611 & 650 10-7 #3756270 - Revision B - January, 2006...
  • Page 130: Wiring Diagram Model 632 & 642

    Wiring Diagrams/Schematics 600 Series (Prior to #1810000) WIRING DIAGRAM MODELS: 632 & 642 10-8 #3756270 - Revision B - January, 2006...
  • Page 131: Wiring Diagram

    Wiring Diagrams/Schematics 600 Series (Prior to #1810000) WIRING DIAGRAM MODELS: 632 & 642 10-9 #3756270 - Revision B - January, 2006...
  • Page 132 Wiring Diagrams/Schematics 600 Series (Prior to #1810000) WIRING DIAGRAM MODEL: 690 10-10 #3756270 - Revision B - January, 2006...
  • Page 133 Wiring Diagrams/Schematics 600 Series (Prior to #1810000) WIRING SCHEMATIC MODEL: 690 10-11 #3756270 - Revision B - January, 2006...
  • Page 134 Wiring Diagrams/Schematics 600 Series (Prior to #1810000) 10-12 #3756270 - Revision B - January, 2006...

Table of Contents

Save PDF