Exmark VANTAGE X Series Operator's Manual
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Exmark VANTAGE X Series Operator's Manual

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VANTAGE
X-SERIES
®
For Serial Nos.
315,000,000 & Higher
Part No. 4502-224 Rev. A

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Summary of Contents for Exmark VANTAGE X Series

  • Page 1 VANTAGE X-SERIES ® For Serial Nos. 315,000,000 & Higher Part No. 4502-224 Rev. A...
  • Page 2 Replacements may be ordered through the engine manufacturer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.

  • Page 3: Introduction

    All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.

  • Page 4: Table Of Contents

    Contents Neutral Adjustment........42 Tracking Adjustment ........45 Drive Lever Resistance Adjustment....45 Introduction ............3 Caster Pivot Bearings Pre-Load Safety ..............5 Adjustment ..........46 Safety Alert Symbol ......... 5 Cleaning ............46 Safe Operating Practices ........5 Clean Engine and Exhaust System Safety and Instructional Decals ......10 Area ............46 Specifications ............16 Remove Engine Shrouds and Clean...

  • Page 5: Safety

    Institute in effect at the time of production. explain this material to them; other languages may be available on our website. Exmark designed and tested this lawn mower to offer reasonably safe service; however, failure to comply • Become familiar with the safe operation of the with the following instructions may result in personal equipment, operator controls, and safety signs.
  • Page 6 Safety • Inspect the area where the equipment is to be DANGER used and remove all rocks, toys, sticks, wires, In certain conditions during fueling, static bones, and other foreign objects which can be electricity can be released causing a spark thrown by the machine and may cause personal which can ignite gasoline vapors.

  • Page 7: Slope Operation

    Safety Operation – Before clearing blockages. – Whenever you leave the mower. WARNING • Stop engine, wait for all moving parts to stop, and Operating engine parts, especially the muffler, engage parking brake: become extremely hot. Severe burns can occur on contact and debris, such as leaves, grass, –...

  • Page 8: Maintenance And Storage

    Safety • Keep engine and engine area free from DANGER accumulation of grass, leaves, excessive grease Operating on wet grass or steep slopes can or oil, and other debris which can accumulate cause sliding and loss of control. Loss of control in these areas.
  • Page 9 Unauthorized modifications to the original equipment or failure to use original Exmark parts could lead to serious injury or death. Unauthorized changes to the machine, engine, fuel or venting system, may violate applicable...

  • Page 10: Safety And Instructional Decals

    Exmark equipment dealer or labels. distributor or from Exmark Mfg. Co. Inc. • Replace all worn, damaged, or missing safety • Safety signs may be affixed by peeling off the signs.
  • Page 11 Safety 116-7912 1. Interval 4. Neutral 2. Power Take-off (PTO) 5. Operator presence control 3. Parking brake 6. Battery 116-2040 1. Height of cut (HOC) - 3. Height of cut (HOC) - low high 2. Height of cut (HOC) - medium 116-8283 1.
  • Page 12 Safety 126-2055 1. Wheel lug nut torque 95 ft-lb (129 N-m) (4x) 2. Wheel hub nut torque 235 ft-lb (319 N-m) 3. Read and understand the Operator’s manual before performing any maintenance, check torque after first 100 hours then every 500 hours thereafter. 116-8894 1.
  • Page 13 Safety 116-8778 EFI Units 1. Parking brake-disengage 5. Throttle-fast 2. Parking brake-engaged 6. Continuous variable setting 3. PTO-on 7. Throttle-slow 4. PTO-off 8. Check engine 116-9144 1. Thrown object hazard-Pick up objects that could be thrown 4. Read the Operator’s manual. by mower.
  • Page 14 Safety 116-9145 1. Speed control–fast 6. Turn knob to adjust tracking 2. Continuous variable speed 7. Motion control–forward 3. Speed control–slow 8. Motion control–neutral 4. Speed control–neutral 9. Motion control–reverse 5. Read the instructions before servicing or performing maintenance 116-9164 1.
  • Page 15 Safety 116-9321 All Units Except EFI 1. Parking brake–disengaged 6. Continuous variable setting 2. Parking brake–engaged 7. Throttle–slow 3. PTO–on 8. Choke–on 4. PTO–off 9. Choke–off 5. Throttle–fast...

  • Page 16: Specifications

    • Engine Specifications: See your Engine Owner’s • Battery Voltage: 12 Volt Manual • Polarity: Negative Ground • Engine Oil Type: Exmark 4–Cycle Premium • Fuses: Engine Oil – 30 amp main fuse • RPM: Full Speed: 3600 ±100 RPM (No Load) –...

  • Page 17: Dimensions

    Specifications • Hydraulic Oil: Use Exmark Premium Hydro Oil. – Blades driven by one belt (w/self-tensioning idlers). • Hydraulic Oil Capacity: 2.4 qt. (2.2 L) • Deck: Full floating deck is attached to support • Hydraulic Filter is replaceable cartridge type.

  • Page 18: Torque Requirements

    Product Overview Curb Weight: Product Overview 48 inch Deck 52 inch Deck 60 inch Deck 855 lb 875 lb 883 lb (388 kg) (397 kg) (401 kg) Note: Weights will vary slightly depending on engine. Torque Requirements Bolt Location Torque Cutter Housing Spindle 130-160 ft-lb (176-217 N-m)

  • Page 19: Operation

    Operation Operation These levers individually control the speed and direction of each drive wheel. When the speed control lever is moved out of the neutral position Note: Determine the left and right sides of the and the neutral lock latches are moved into the drive machine from the normal operating position.

  • Page 20: Park Brake Lever

    Operation Park Brake Lever Located on left side of unit (see Figure 5). The brake lever engages a parking brake on the drive wheels. Note: The LCD indicator appears in the message display on the front console when the park brake is engaged (see Figure 5 and Figure 7).

  • Page 21: Hour Meter

    Operation Hour Meter Fuel Gauge Located on the top left side of the tank (see Figure 5). Located on the LH side of the front control console in the message display (see Figure 5 and Figure 7). The fuel gauge monitors the amount of fuel in the tank.

  • Page 22: Pre-Start

    Operation Operating Instructions Pull the handle rearward and to the right to latch the cutting deck into the raised transport position (see Figure 5). Open the Fuel Shut-Off Valve Electronic Control Unit Malfunction Rotate the valve and align with the fuel line to open. Indicator Starting the Engine Kohler EFI Units Only:...

  • Page 23: Stopping The Engine

    Operation To lock the drive levers in “neutral lock”, squeeze the DANGER drive levers to the “neutral” position (Do Not squeeze An uncovered discharge opening will allow the drive levers all the way back as this will cause the objects to be thrown in an operator’s or drive wheels to go into full reverse direction).

  • Page 24: Operating The Platform

    Operation Operating the Platform 2. With drive levers locked in “neutral”, shift speed control lever to desired forward speed. The machine can be used with the platform in the 3. Slowly squeeze and hold both drive levers in up or down position. It is the operator's preference the neutral position and rotate both neutral lock on which position to use.

  • Page 25: Adjusting The Cutting Height

    Operation Adjusting the Cutting Height The cutting height of the mower deck is adjusted in 1/4 inch (6.4 mm) increments. 1. Stop the machine and move the lock drive levers in neutral. 2. Disengage the PTO. 3. Move speed control lever to neutral. 4.

  • Page 26: Transporting

    Operation WARNING Loading a unit on a trailer or truck increases the possibility of backward tip-over. Backward tip-over could cause serious injury or death. • Use extreme caution when operating a unit on a ramp. • Use only a single, full width ramp; Do Not use individual ramps for each side of the unit.

  • Page 27: Maintenance

    Maintenance Maintenance Note: Determine the left and right sides of the machine from the normal operating position. WARNING WARNING While maintenance or adjustments are being The engine can become very hot. Touching a hot made, someone could start the engine. engine can cause severe burns.

  • Page 28: Periodic Maintenance

    “FULL” the hours are normally displayed. Locate the voltage mark on the dipstick. Exmark 4-Cycle Premium reading of the battery in the table and charge the Engine Oil is recommended; refer to the Engine battery for the recommended time interval to bring Owner's manual for an acceptable alternative.
  • Page 29 Maintenance Voltage Percent Maximum Charging CAUTION Reading Charge Charger Interval Connecting the jumper cables incorrectly Settings (wrong polarity) can immediately damage the 2 Hours 12.0–12.2 25–50% 14.4 volts/4 electrical and/or EFI system. amps Be certain of battery terminal polarity and 11.7–12.0 0–25% 3 Hours...

  • Page 30: Check Mower Blades

    Maintenance 6. Raise the cushion and slide it onto the pins on both sides of the machine (Figure 14). 7. Push the plastic slides into the cushion bracket and secure them with a hairpin. Figure 13 1. Positive (+) cable on discharged battery 2.

  • Page 31: Check Safety Interlock System

    Always install the original Exmark blades, blade bushings, and blade bolts as shown. Check Safety Interlock Figure 15 1.

  • Page 32: Check For Loose Hardware

    (May 2. Clean area around hydraulic reservoir cap and need more often under remove cap. Oil level should be to the top of the severe conditions. See baffle inside the tank. If not, add oil. Use Exmark...

  • Page 33: Check Tire Pressures

    Maintenance Premium Hydro Oil. Replace hydraulic reservoir Lubrication Chart (cont'd.) cap and tighten until snug. Do Not overtighten. Note: The baffle is labeled “HOT” and Fitting Initial Number of Service “COLD”. The oil level varies with the Locations Pumps Places Interval temperature of the oil.

  • Page 34: Check Spark Plugs

    A fuel filter is installed in the fuel line between the fuel tank and the engine. Replace when necessary. 7. Insert one bearing, one new seal into the wheel. Note: Seals (Exmark P/N 103-0063) must be For Kohler EFI Units: replaced.

  • Page 35: Hydraulic System Air Purge

    The mechanical or using Mobil 1 15W50) hydraulic jacks may not be enough support Note: Use only Exmark Part No. 109–4180 for or may malfunction allowing the unit to fall, Summer use above 32°F (0°C) or P/N 1-523541 for which could cause injury.

  • Page 36: Wheel Hub Nut Torque Specification

    Maintenance pump. If wheels rotate slowly, the system may prime after additional running. Check oil level as stated in Check the Hydraulic Oil Level section. 7. Allow unit to run several minutes after the charge pumps are “primed” with drive system in the full speed position.

  • Page 37: Thread Locking Adhesives

    Maintenance Thread Locking Adhesives Adjustments Thread locking adhesives such as “Loctite 242” Note: Disengage PTO, shut off engine, wait for or “Fel-Pro, Pro-Lock Nut Type” are used on the all moving parts to stop, engage parking brake, and following fasteners: remove key before servicing, cleaning, or making any adjustments to the unit.

  • Page 38: Adjusting The Cutting Deck Rake

    Maintenance 4. Check and adjust the side to side blade level if you have not checked the setting; refer to Deck Leveling. 5. Carefully rotate the blades front to rear (Figure 21). Measure from the tip of the front blade to the level surface and the tip of the rear blade to the level surface on all blades.

  • Page 39: Adjusting The Rear Of The Deck

    Maintenance Figure 24 1. Adjustment screw Figure 23 7. Turn the adjustment screw until the blade tips 1. Rear lift points 2. Engine deck brackets match 3 inches (7.6 cm). Pump Drive Belt Tension 7. To raise the front of the mowing deck, tighten the front locking nuts by the same amount on both Self-tensioning - No adjustment necessary.
  • Page 40 Maintenance Checking the Tire Pressure in Drive System b. Loosen the jam nut. Maintenance. c. Rotate the yoke. To tighten the brake, 4. Disengage the park brake. rotate the yoke up. To loosen the brake, rotate the yoke down. 5. Push down on the brake bar until it touches the tires.

  • Page 41: Electric Clutch Adjustment

    Maintenance 3. Check the condition of the wire harness leads, connectors, and terminals. Clean or repair as necessary. 4. Verify that 12V is present at the clutch connector when the PTO switch is engaged. 5. Measure the gap between the rotor and armature. If the gap is greater than .04 inch (1 mm), proceed with the following steps: Figure 28...

  • Page 42: Neutral Adjustment

    Maintenance 1. Stop engine and wait for all moving parts to stop. Engage parking brake. Raise the rear of the machine up onto jack stands high enough to raise the drive wheels off of the ground. 2. Release the rear cushion from the rear of the G011733 machine.
  • Page 43 Maintenance Figure 34 1. 11/32 inch (8.6 mm) B. Drive Wheels Adjustment: WARNING Figure 35 Engine must be running and drive wheels 1. LH drive lever 2. Steering rod may be turning when adjustment is performed. Contact with moving parts or f.
  • Page 44 Maintenance the speed control lever and drive wheels before performing this adjustment. a. Stop engine and wait for all moving parts to stop. b. Place the speed control lever into the full back (neutral) position. c. Remove the steering rod from the ramp arm.

  • Page 45: Tracking Adjustment

    Maintenance Important: After all neutral adjustments have 4. Lower the platform. been made, make sure the drive wheels have 5. Release the rear cushion from the rear of the equal speed in the full forward and reverse machine and lower to the platform. positions.

  • Page 46: Caster Pivot Bearings Pre-Load Adjustment

    Maintenance Caster Pivot Bearings Cleaning Pre-Load Adjustment Clean Engine and Exhaust Remove dust cap from caster and tighten nyloc nut System Area until washers are flat and back off 1/4 of a turn to properly set the pre-load on the bearings. If Service Interval: Before each use or daily disassembled, make sure the spring disc washers are (May be required more...

  • Page 47: Clean Grass Build-Up Under Deck

    Maintenance Battery Disposal 1. Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. DANGER 2. Clean off any oil, debris, or grass build-up on the machine and cutting deck, especially under deck Battery electrolyte contains sulfuric acid, which belt shields, around the fuel tank, around engine is poisonous and can cause severe burns.

  • Page 48: Troubleshooting

    Troubleshooting Troubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of trouble.
  • Page 49 Troubleshooting Problem Possible Cause Corrective Action Engine loses power 1. Engine load is excessive 1. Reduce the ground speed. 2. Air cleaner is dirty. 2. Clean or replace the air cleaner element. 3. Oil level in the crankcase is low. 3.
  • Page 50 Troubleshooting Problem Possible Cause Corrective Action Blades do not rotate. 1. Drive belt is off pulley. 1. Check belt for damage; replace if necessary. Install drive belt and check adjusting shafts and belt guides for correct position. 2. Deck belt is worn, loose or broken. 2.

  • Page 51: Schematics

    Schematics Schematics Electrical Diagram–All Units Except Kohler EFI...
  • Page 52 Schematics Electrical Diagram–Kohler EFI...
  • Page 53 Schematics Electrical Schematic–All Units Except Kohler EFI...
  • Page 54 Schematics Electrical Schematic–Kohler EFI...
  • Page 55 Schematics Hydraulic Diagram...
  • Page 56 Commercial Warranty Conditions Exmark Customer Service Department This warranty applies to Exmark Lazer Z X-Series, Lazer Z S-Series, and The Exmark Warranty Company Vantage turf equipment sold in the U.S. or Canada for a period of three 2101 Ashland Avenue years for commercial usage.

  • Page 57: Service Record

    Service Record Date: Description of Work Done: Service Done By:...
  • Page 59 G011841 Figure 41 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 20 degrees. Use the slope indicator to determine the degree of slope of hills before operating. Do Not operate this machine on a slope greater than 20 degrees. Fold along the appropriate line to match the recommended slope.
  • Page 60 Pack) or Fill in Below Engine Model No. and Spec. No. Model No. Engine Serial No. (E/No) Serial No. ©2014 Exmark Mfg. Co., Inc. Part No. 4502-224 Rev. A Industrial Park Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489...

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