Related Manuals for Exmark VANTAGE VT541KA363
Summary of Contents for Exmark VANTAGE VT541KA363
- Page 1 VANTAGE T T T M M M Model No. VT541KA363—Serial No. 312000000 and Up Picture below may not reflect actual product. Part No. 4500-977 Rev. A...
- Page 2 PRH: phillips round head Touch Up Paint Exmark black touch up spray paint – gloss black. Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). © 2011—Exmark Mfg. Co., Inc. Contact us at www.Exmark.com.
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Page 3: Table Of Contents
If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE Guaranteed!! (Some restrictions apply. See your participating Exmark Dealer for details.) -
Page 4: Complete Deck Assembly
Complete Deck Assembly Ref. Part Number Qty. Description 116-4301 ASM,Deck Complete 363 4500-977A... -
Page 5: Deck Assembly
116-1286 Guard,Bearing Top .989 ● Requires installation of mulch kit for proper mulching. See your Exmark dealer for details. ■ Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize). See operator s manual for locations. U2B3... -
Page 6: Deck W/Decals Assembly No. 116-3662
Deck W/Decals Assembly No. 116-3662 Ref. Part Number Qty. Description 1-403005 Decal-Danger 109-3148 Decal,Bolt Torque 116-4298 Decal-Belt Routing 36 116-4695 Decal-Ultracut 36 Series 3 4500-977A U2B4... -
Page 7: Idler Arm Assembly No. 116-3680
Idler Arm Assembly No. 116-3680 Ref. Part Number Qty. Description 106-7159 O-Ring 32120-10 Ring-Retaining 103-3504 Bearing-Spherical 103-3506 Seal-Single Lip 103-3505 Seal-Double Lip U2B5 4500-977A... -
Page 8: Main Frame Assembly
Main Frame Assembly Ref. Part Number Qty. Description Ref. Part Number Qty. Description 116-4650-01 112-3810 Frame ASM Wheel/Tire And Bearing 1-811010 Plug 119-0230 116-6323 Control Tower ASM Muffler Guard ASM 108-3742 Screw-HH Flg 3/8-16 X 2 14:2 106-5517 Decal-Warning, Hot Surface 119-7303-01 Bracket-Mounting, Guard 98-8895... -
Page 9: Control Tower With Decals Assembly No. 116-6323
Control Tower With Decals Assembly No. 116-6323 Ref. Part Number Qty. Description 116-4648 Decal-Control Panel 116-1887 Decal-Motion Control 116-4647 Decal-Warning 116-4269 Decal-LH Panel 116-1909 Decal-RH Panel 116-4271 Decal-Service Aid 116-4270 Decal-Height Of Cut 116-3267 Decal-Fuse A2A1 4500-977A... -
Page 10: Wheel And Bearing Assembly No. 112-3810
Wheel and Bearing Assembly No. 112-3810 Ref. Part Number Qty. Description Wheel And Bearing ASM ● 1-633585 Bearing-Cone, Taper 103-0063 Seal-Caster 103-3051 Spacer-Nut ■ 103-3157 Axle-Caster 110-9965 Wheel And Tire ASM 103-2768 Guard-Seal 3296-45 Nut-Lock, NI 325-20 Screw-HH ● Not serviced separately ■... -
Page 11: Park Brake Assembly
Park Brake Assembly Ref. Part Number Qty. Description Ref. Part Number Qty. Description 3231-10 116-4600-03 Bolt-Carriage 3/8-16 X 3 Brake Bar ASM 116-4928 Bushing-Handle 614672 Screw-Shoulder 3/8-16 X 116-4680 1.295 Handle-W/Grip ASM 5-0652 Spacer 1-633268 Grip-Lever 104-8301 Nut-Nyloc 3/8-16 Flg 109-6658 Nut-Nyloc 3/8-16 Flg 116-4166... -
Page 12: Brake Linkage Assembly No. 116-4166
Brake Linkage Assembly No. 116-4166 Ref. Part Number Qty. Description 116-4818 Rod-Brake Linkage 103-1167 Joint-Ball End, .38X.38Fe LH 1-633131 Yoke-Linkage, Brake 3220-3 Nut-Jam 3/8-24 3220-16 Nut-Jam 3/8-24 LH 4500-977A B2A3... -
Page 13: Deck Lift Assembly
Deck Lift Assembly Ref. Part Number Qty. Description Ref. Part Number Qty. Description 116-4638-01 Support-Bearing 116-0756 Deck Lift Chain ASM 109-9410 Bearing-Shaft Front, Cross 22:1 1-633447 Chain-Lift, Deck 22:2 109-9065 Screw-HH 7/16-14 X 2 116-3725-01 Rear Crossshaft ASM 22:3 32128-37 Nut-Whizlock 7/16-14 116-3733-01 Cover-Bearing Support... - Page 14 Deck Lift Assembly (continued) Part Number Qty. Description Part Number Qty. Description Ref. Ref. 116-3971 Bracket-HOC 98-5975 Washer-Spring Disc 3/8 323-7 Screw-HH 3/8-16 X 1 1/4 323-58 Bolt-HH 3/8-16 X 6 Tap 3231-22 Bolt-Carriage 3/8-16 X 1 116-3124 Skid-Handle, Lift 3296-59 Nut-Nyloc 3/8-16 Thin 32144-11...
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Page 15: Height Of Cut Link Assembly No. 116-3975
Height of Cut Link Assembly No. 116-3975 Ref. Part Number Qty. Description 1-633029 Balljoint 117-5291 Balljoint-Spherical 3220-6 Nut-Jam 117-5293 Nut-Jam 116-5488 Link-Height Of Cut C2A4 4500-977A... -
Page 16: Platform Assembly
Platform Assembly Ref. Part Number Qty. Description 116-1803 Cushion ASM 116-3523 Platform ASM 119-7312 Plate-Striker 3229-11 Bolt-Carriage 1/4-20 X 5/8 104-7201 Nut-Nyloc 1/4-20 Flg 4500-977A... -
Page 17: Cushion Assembly No. 116-1803
Cushion Assembly No. 116-1803 Ref. Part Number Qty. Description 114-0463 Washer-Friction, Composite 114-1915-03 Link-Pad 116-2061-03 Hinge-Pad 116-3406 Shield-Rear 116-1790 Pad,Grey Cushion 116-0648 Screw-HH 5/16-18 X 1 W/Patch 3231-2 Bolt-Carriage 3/8-16 X 1 3256-23 Washer-5/16 Sae 3256-4 Washer-3/8 Std 3296-59 Nut-Nyloc 3/8-16 Thin 111044 Bushing 116-2886... -
Page 18: Platform Assembly No. 116-3523
119-8650 Pin-Latch ● Washer-3/8 Std 114-5348 Spring 83-1040 Washer 323-7 Screw-HH 3/8-16 X 1 1/4 1-603175 Knob-Ball 104-8301 Nut-Nyloc 3/8-16 Flg 1-653546 Decal, Exmark Logo 114-5349 Mat-Foot ● Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on threads. 4500-977A D2A6... -
Page 19: Ground Drive Assembly
Fitting-Barbed, 90 DEG Pump Idler ASM ● 33:1 237-42 O-Ring ● Not serviced separately ■ Apply anti-seize compound in bore. ▲ Use Exmark Premium Hydro Oil P/N 109-9828 (32oz) ◆ Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on threads. 4500-977A... - Page 20 Decal-Wheel Hub 116-5524 Hose-Hardline 116-5804 Clamp, Stauff 212,7/12,7 W/Retainers ● Not serviced separately ■ Apply anti-seize compound in bore. ▲ Use Exmark Premium Hydro Oil P/N 109-9828 (32oz) ◆ Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on threads. 4500-977A...
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Page 21: Pump Idler Assembly No. 117-7685
Pump Idler Assembly No. 117-7685 Ref. Part Number Qty. Description 117-7684 Idler Plate ASM 323-13 Screw-HH 104-8301 Nut-Flange, NI 1-413088 Bushing-Lever, Lift 114-0463 Washer-Friction, Composite 117-3568 Hub-Idler 110-9981 Washer-Plain 323-9 Screw-HH 3256-24 Washer-Flat 93-1622 Pulley-Idler E2A7 4500-977A... -
Page 22: Control Assembly
Control Assembly Ref. Part Number Qty. Description Ref. Part Number Qty. Description 116-4195 Lever ASM, LH 116-4277 Control-Choke 116-2357 Grip-Handle, Control 1-807533 Bolt-Carriage #10-24 X 5/8 116-4196-03 Motion Control ASM, LH 3290-148 Nut-Whizlock #10-24 116-2356 Lever ASM, RH 2412-87 Clamp-Cable 116-2357 Grip-Handle, Control 3229-1... -
Page 23: Vertical Adjust Link Assembly No. 116-4210
Vertical Adjust Link Assembly No. 116-4210 Ref. Part Number Qty. Description 2411-41 Rod End-Ball Joint 104-4013 Joint-Ball, LH 3220-1 Nut-Jam 1/4-28 104-3941 Nut-Jam 116-4209 Rod-Vertical Adjust G2A8 4500-977A... -
Page 24: Lh Tracking Control Linkage Assembly No. 116-4213
LH Tracking Control Linkage Assembly No. 116-4213 Ref. Part Number Qty. Description 103-0608 Balljoint 116-4742 Link-Lower, Motion Control 116-4755 Rod-Adjustment 1-323245 Spring-Compression 3220-3 Nut-Jam 3/8-24 4500-977A G2A9... -
Page 25: Rh Tracking Control Linkage Assembly No. 116-4214
RH Tracking Control Linkage Assembly No. 116-4214 Ref. Part Number Qty. Description 103-0608 Balljoint 116-4742 Link-Lower, Motion Control 116-4755 Rod-Adjustment 3220-16 Nut-Jam 3/8-24 LH 3220-3 Nut-Jam 3/8-24 G2B1 4500-977A... -
Page 26: Engine Assembly
Engine Assembly Ref. Part Number Qty. Description Ref. Part Number Qty. Description Engine-Kawasaki 107-4136 Washer ■ ◆ 1-603610 1-653313 Gasket-Exhaust Washer-Spring Disc 7/16 116-2351 Muffler 3212-10 Screw-HH 7/16-20 X 2 1/2 ❍ 114-3550 Washer-Lock, Spring 116-3565-01 Anchor-Clutch 105-6245 114-3549 Nut-M8 Screw-Tapping 116-4752 Bracket-Muffler Mount, LH... -
Page 27: Fuel Tank Mounting Assembly
Fuel Tank Mounting Assembly Ref. Part Number Qty. Description 116-4577 Tank ASM- Exmark 112-7069 Grommet 107-9297 Hose-Fuel 1-603770 Valve-Fuel 110-1872 Hose-Fuel 2412-98 Clamp-Hose 1-303287 Tie-Cable 5 1/2 (Small) 116-3088 Bracket-Tank 116-3290 Decal-Fill, Fuel 32144-11 Screw-HWH 5/16-18 X 3/4 Tf 116-4636... -
Page 28: Fuel Tank Assembly No. 116-4577
Fuel Tank Assembly No. 116-4577 Ref. Part Number Qty. Description 46-6560 Bushing 1-643172 Elbow-90 DEG 95-8972 Grommet 117-9719 Guage-Fuel 116-1704 Cap-Fuel, Ratcheting 116-3408 Fitting-Fuel, Bulkhead 4500-977A I2B2... -
Page 29: Electrical Assembly
Bolt-Carriage 1/4-20 X 3/4 32128-33 Nut-Whizlock 1/4-20 3296-56 Nut-Nyloc 1/4-20 Thin 117-2781 Grommet 116-4758 Harness-Wire ● 103-2106 Key-Exmark Logo 20:1 109103 Fuse-Blade, 30 Amp 1-303287 Tie-Cable 5 1/2 (Small) 20:2 109102 Fuse-Blade, 25 Amp 116-4388 Plate-Spacer ● Use dielectric grease on all wiring harness connectors. - Page 30 Notes:...
- Page 31 Notes:...
- Page 32 SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS MID-MOUNT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM OPERATOR CONTROLLED DISCHARGE FULL SUSPENSION SEAT ROLL OVER PROTECTION SYSTEM (ROPS) DECK LIFT ASSIST KIT SUN SHADE HITCH KIT TRASH CONTAINER LIGHT KIT...
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