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NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Index
SAFETY CONSIDERATIONS .....................................................1
PROCEDURE........................................................................2-3
Dimensional Drawing ..............................................................2
Clearances From Combustible Materials .................................3
INTRODUCTION.......................................................................3-4
LOCATION ..................................................................................4
General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
Unconfined Space..................................................................4-5
Confined Space .........................................................................5
AIR DUCTS................................................................................5-7
General Requirements...............................................................5
Ductwork Acoustical Treatment...............................................6
Supply-Air Connections............................................................6
Return-Air Connections.........................................................6-7
FILTER ARRANGEMENT...........................................................7
LEVELING LEGS (IF REQUIRED) ............................................7
GAS PIPING...............................................................................7-8
ELECTRICAL CONNECTIONS...............................................8-9
115-v Wiring..........................................................................8-9
24-v Wiring...............................................................................9
Accessories................................................................................9
VENTING ....................................................................................10
General ....................................................................................10
Sequence Of Operation .....................................................10-12
Heating Mode ....................................................................10-12
Cooling Mode .........................................................................12
Continuous Blower Mode.......................................................12
Heat Pump Mode ....................................................................12
Start-Up Procedures ................................................................12
Adjustments .......................................................................12-17
Set Gas Input Rate ............................................................12-13
Set Temperature Rise..............................................................13
Set Thermostat Heat Anticipator............................................16
Check Safety Controls.......................................................16-17
Checklist..................................................................................17

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
installation, start-up,
and operating instructions
UPFLOW GAS-FIRED
INDUCED-COMBUSTION FURNACES
Page
-1-
Cancels: II 383K-35-12
REGISTERED QUALITY SYSTEM
In the United States, follow all safety codes including the National
Fuel Gas Code (NFGC) NFPA 54-1999/ANSI Z223.1-1999 and
the Installation Standards, Warm Air Heating and Air Condition-
ing Systems (NFPA 90B) ANSI/NFPA 90B.
In Canada, refer to the CAN/CGA-B149.1- and .2-M95 National
Standard of Canada, Natural Gas and Propane Installation Codes
(NSCNGPIC).
Wear safety glasses and work gloves. Have fire extinguisher
available during start-up and adjustment procedures and service
calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
383KAV
Series H&J
II 383K-35-14
10-00
ama
CERTIFIED
.

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Summary of Contents for Bryant 383KAV

  • Page 1: Table Of Contents

    383KAV and operating instructions Series H&J UPFLOW GAS-FIRED INDUCED-COMBUSTION FURNACES Cancels: II 383K-35-12 II 383K-35-14 10-00 NOTE: Read the entire instruction manual before starting the installation. This symbol → indicates a change since the last issue. Index Page SAFETY CONSIDERATIONS .............1...
  • Page 2: Electrostatic Discharge (Esd) Precautions Procedure

    AIRFLOW ⁄ ″ ⁄ ″ 19″ ⁄ ″ ⁄ ″ VENT CONN ⁄ ″ OUTLET 1″ 1″ ⁄ -IN. DIA ⁄ -IN. DIA HOLE ⁄ ″ ⁄ ″ POWER ENTRY POWER ENTRY ⁄ ″ ⁄ ⁄ -IN. DIA -IN. DIA ⁄...
  • Page 3: Clearances From Combustible Materials

    INTRODUCTION sizing. Improper installation or misapplication of the The Model 383KAV, Series H and J Furnace is available in sizes furnace can require excessive servicing or cause prema- 44,000 through 154,000 Btuh input capacities.
  • Page 4: Location

    WARNING: DO NOT install the furnace on its back or sides. Safety control operation will be adversely affected. A failure to follow this warning can cause a fire, personal injury, or death. This furnace must be installed so the electrical components are protected from water.
  • Page 5: Unconfined Space

    MUST have at least 1 sq in. of free area per For Example: 3000 Btuh of the total input for all equipment within the 383KAV FURNACE MINIMUM SQ FT WITH confined space and not less than the sum of the areas of...
  • Page 6: Ductwork Acoustical Treatment

    Indoor Unconfined Space tion from Outdoors →TABLE 2—MINIMUM FREE AREA OF COMBUSTION AIR OPENING AIR FROM INDOOR OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH 383KAV UNCONFINED SPACE VERTICAL DUCTS HORIZONTAL DUCTS SINGLE DUCT FURNACE Free Area...
  • Page 7: Filter Arrangement

    ⁄ unused side return air portion of the furnace casing. DO NOT -IN. WIDE CASINGS ONLY: connect any portion of return-air duct to back of furnace casing. INSTALL FIELD-SUPPLIED FILTER FILLER STRIP V. FILTER ARRANGEMENT UNDER FILTER. The factory-supplied filter(s) is shipped in the blower compart- ment.
  • Page 8: Electrical Connections

    ″ ⁄ SUPPLY ″ ⁄ ″ ⁄ MANUAL SHUTOFF VALVE (REQUIRED) ″ ⁄ SEDIMENT TRAP ″ ⁄ UNION ″ ⁄ ″ ⁄ ″ ⁄ A89014 Fig. 7—Leveling Leg Installation A89417 Fig. 8—Typical Gas Pipe Arrangement TABLE 4—MAXIMUM CAPACITY OF GAS PIPE* NOMINAL IRON INTERNAL LENGTH OF PIPE (FT)
  • Page 9: 24-V Wiring

    FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING NOTE 2 THERMOSTAT FIVE WIRE FIELD-SUPPLIED TERMINALS DISCONNECT THREE-WIRE HEATING-ONLY 208/230- OR BLOWER DOOR SWITCH 460-V THREE PHASE 208/230-V SINGLE PHASE AUXILIARY 115-V FIELD- J-BOX SUPPLIED NOTE 1 DISCONNECT CONDENSING...
  • Page 10: Venting

    24-V THERMOSTAT TERMINALS TEST/TWIN HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX) LED OPERATION & DIAGNOSTIC LIGHT HARNESS CONNECTOR SEC-1 24-V TRANSFORMER SEC-2 3-AMP FUSE SPARE-1 COOL BLOWER SPEED HEAT SELECTION TERMINALS SPARE-2 EAC-1 EAC-ELECTRONIC AIR CLEANER TERMINALS (115-VAC 1.0 AMP MAX) 115-VAC (L1) EAC-2 POWER SUPPLY...
  • Page 11 SCHEMATIC DIAGRAM (WHEN USED) TO 115VAC FIELD DISCONNECT (WHEN USED) NOTE #14 NOTE #11 (WHEN USED) (NATURAL GAS & PROPANE) BLOWER BVSS LGPS NOTE #9 NOTE #4 EQUIPMENT GROUND DELAY (NOT ON ALL MODELS) BLOWER OFF DELAY SPARE-2 MED LO SELECTION CHART HEAT MED HI...
  • Page 12: Cooling Mode

    a. Prepurge period—As inducer motor comes up to speed, When the W input signal disappears, the control begins the normal inducer post-purge period and the blower changes to pressure switch contacts close to begin a 15-sec prepurge cooling speed after a 1-sec delay. If the W-Y-G signals period.
  • Page 13: Set Temperature Rise

    88,000 0.82 (3.) Verify furnace model. Table 6 can only be used for model 383KAV Furnaces. CANADA (4.) Find installation altitude in Table 6. NOTE: For Canada altitudes of 2000 to 4500 ft, use U.S.A. At installation altitudes from 2000 to 4500 ft, this furnace must be altitudes of 2001 to 3000 ft in Table 6.
  • Page 14 TABLE 6—MODEL 383KAV ORIFICE SIZE* AND MANIFOLD PRESSURE FOR CORRECT INPUT (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62...
  • Page 15 TABLE 6—MODEL 383KAV ORIFICE SIZE* AND MANIFOLD PRESSURE FOR CORRECT INPUT (Continued) (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60...
  • Page 16: Set Thermostat Heat Anticipator

    TABLE 6—MODEL 383KAV ORIFICE SIZE* AND MANIFOLD PRESSURE FOR CORRECT INPUT (Continued) (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60...
  • Page 17: Checklist

    THERMOSTAT SUBBASE TERMINALS WITH THERMOSTAT REMOVED (ANITICIPATOR, CLOCK, ETC., MUST BE OUT OF CIRCUIT.) HOOK-AROUND AMMETER R Y W G 10 TURNS FROM UNIT 24-V CONTROL TERMINALS 0.5 AMPS FOR THERMOSTAT 5.0 AMPS ON AMMETER EXAMPLE: A00238 ANTICIPATOR SETTING 10 TURNS AROUND JAWS →Fig.
  • Page 18 CHECKLIST—INSTALLATION LOAD CALCULATION ____________ Heating Load (Btuh) ____________ Cooling Load (Btuh) ____________ Furnace Model Selection AIR FOR COMBUSTION AND VENTILATION ____________ Unconfined Space ____________ Confined Space VENTING ____________ NFGC (United States) ____________ NSCNGPIC (Canada) ____________ Local Codes ____________ 1/4-in. Upward Slope ____________ Joints Secure ____________...
  • Page 19 —19—...
  • Page 20 Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training [ ] Classroom Service Training A94328 © 2000 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 —20— Printed in U.S.A. 383k3514 Catalog No. 5338-303...

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