S/M No.: C1B4K0S002 Service Manual Microwave Oven Model : KOC-1B4K0S KOC-1B4K5S Caution : In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information,please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY (a) Do not operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs if necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches (5) Evidence of dropping or abuse.
1. SAFETY AND PRECAUTIONS 1. FOR SAFE OPERATION Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may cause serious bodily injury to the operator. IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE. (Only a trained service personnel should make repairs.) (1) A broken door hinge.
2. FEATURE DIAGRAM 11.DOOR HOOK When the door is closed, it will automatically lock shut. If door is opened while oven is operating, the magnetron will immediately stop operating. 12.DOOR VIEWING SCREEN Allows viewing of food. The screen is designed so that light can pass through, but not the microwave. 13.METAL RACK 14.TOP HEATER Turns on when convection, grill and combi cooking is selected.
4. INSTALLATION 1. Steady, flat location This microwave oven should be set on a steady, flat surface. This microwave oven is designed for counter top use only. 2. Leave space behind and side All air vents should be kept a clearance. If all vents are covered during operation, the oven may overheat and, eventually, cause failure.
6. DISASSEMBLY AND ASSEMBLY - Cautions to be observed when trouble shooting. Unlike many other appliances, the microwave oven is high-voltage, high-current equipment. It is completely safe during normal operation. However, carelessness in servicing the oven can result in an electric shock or possible danger from a short circuit.
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REF NO. PART CODE PART NAME DESCRIPTION Q TY REMARK 3512603520 HANDLE DOOR ALUMINUM 3515307400 SUPPORTER HANDLE KOC-1B4K0S 3511605500 DECORATOR DOOR *U STS304 T0.5 3511605400 DECORATOR DOOR *T STS304 T0.5 3511605700 DECORATOR DOOR *L STS304 T0.5 3511605600 DECORATOR DOOR *R STS304 T0.5...
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(1) Remove the gasket door(A14) from door plate. (2) Remove two screws(A08) from door plate. (3) Remove the door handle (A01) and handle supporter (A02) from door plate. (4) Remove the four door decorators (A03~A06) from door frame. (5) Remove the door frame (A07) from door plate. (6) Remove the stopper hinge top(A10) from door plate.
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ABS SG-175 SG-0760D 3514323130 SUB PCB ASS Y KOC-1B4K 7121301011 SCREW TAPPING T2S PAN 3X10 MFZN PKMPMSAD00 KOC-1B4K0S MAIN PCB ASSY PKMPMSAD20 KOC-1B4K5S 7122401211 SCREW TAPPING T2S TRS 4X12 MFZN (1) Remove four screws(B12) which secure the control panel. (2) Pull out the Main PCB assembly(B11).
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6. To remove high voltage capacitor. 1) Remove a screw which secure the grounding ring terminal of the H.V. diode and the capacitor holder. 2) Remove the H.V. diode from the capacitor holder. 3) Reverse the above steps for reassembly. High voltage circuit wiring 7.
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8. To remove wind guide assembly. 1) Remove a screw for earthing. 2) Remove the noise filter from the wind guide. 3) Remove a screw which secure the wind guide assembly. 4) Draw forward the wind guide assembly. 5) Pull the fan from the motor shaft. 6) Remove two screws which secure the motor shaded pole.
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Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) 10. To remove Lamp assembly parts. REF NO.
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Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) 11. To remove Top heater assembly parts. REF NO.
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Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) 12. To remove Rear heater assembly parts. REF NO.
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Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) 13. To remove Motor synchro. And Under heater assembly parts. CUTTING (6EA) REF NO.
7. INTERLOCK MECHANISM AND ADJUSTMENT The door lock mechanism is a device which has been specially designed to completely eliminate microwave radiation when the door is opened during operation, and thus to perfectly prevent the danger resulting from the leakage of microwave. (1) Primary interlock switch When the door is closed, the hook locks the oven door.
8. TROUBLE SHOOTING GUIDE Following the procedure below to check if the oven is defective or not. 1) Check grounding before trouble checking. 2) Be careful of the high voltage circuit. 3) Discharge the high voltage capacitor. 4) When checking the continuity of the switches, fuse or high voltage tranformer, disconnect one load wire from these parts and check continuity with the AC plug removed.
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CONDITION CHECK RESULT CAUSE REMEDY Defective Outlet has Check continuity of Replace continuity magnetron. proper magnetron voltage fuse does not blow? Check continuity of noise filter Defective line Replace continuity filter board board Open power Check continuity of Replace continuity supply cord power supply cord Defective touch...
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TROUBLE 3) No microwave oscillation even though fan motor rotates. CONDITION CHECK RESULT CAUSE REMEDY Check continuity of Replace Defective continuity high voltage fuse microwave high voltage oscillation fuse No microwave oscillation Continuity Check continuity of Defective high voltage capacitor terminals high voltage with wires removed transformer...
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(TROUBLE 4) Grill heater (upper heater) is not heated; food will not become hot. CONDITION CHECK RESULT CAUSE REMEDY Malfunction of Adjust or Check continuity of Grill heater is primary Interlock replace continuity primary interlock switch not heated. switch Adjust or Malfunction of Check continuity of replace...
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(TROUBLE 6) Lower heater is not heated; food will not become hot. CONDITION CHECK RESULT CAUSE REMEDY Malfunction of Adjust or Check continuity of Lower heater primary Interlock Replace continuity Is not heated Primary interlock switch switch Adjust or Check continuity of Malfunction of replace secondary interlock...
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(TROUBLE 8) When ERROR 2 ERROR 3 come on display. CAUSE REMEDY CONDITION CHECK RESULT ERROR 2 & or infinite § Replace Check continuity of thermistor Defective ERROR 3 (resistance of thermistor) thermistor come on display Approx 200k~300k § (room temperature) Defective Replace...
9. MEASUREMENT AND TEST 1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT Microwave output power can be checked by indirectly measuring the temperature rise of a certain amount of water exposed to the microwave as directed below. PROCEDURE 1. Microwave power output measurement is made with the microwave oven supplied at rated voltage and operated at its maximum microwave power setting with a load of 1000 –...
2. MICROWAVE RADIATION TEST WARNING 1. Make sure to check the microwave leakage before and after repair of adjustment. 2. Always start measuring of an unknown field to assure safety for operating personnel from microwave energy. 3. Do not place your hands into any suspected microwave radiation field unless the safe density level is known. 4.
3. COMPONENT TEST PROCEDURE ¥ High voltage is present at the high voltage terminal of the high voltage transformer during any cooking cycle. ¥ It is neither necessary nor advisable to attempt measurement of the high voltage. ¥ Before touching any oven components or wiring, always unplug the oven from its power source and discharge the capacitor.
11. EXPLODED VIEW AND PARTS LIST 1. DOOR ASSEMBLY 2. CONTROL PANEL ASSEMBLY 3. TOTAL ASSEMBLY...
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In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) PART CODE PART NAME DESCRIPTION Q’TY 3511714040 DOOR AS KOC-1B4K0S PKCPSWAD00 KOC-1B4K0S CONTROL PANEL AS PKCPSWAD20 KOC-1B4K5S 3515202200 STOPPER HINGE *U AS...
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Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) PART CODE PART NAME DESCRIPTION Q’TY...
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Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) PART CODE PART NAME DESCRIPTION Q’TY...
12. PRINTED CIRCUIT BOARD CIRCUIT CHECK PROCEDURE 1. Low voltage transformer check The low voltage transformer is located on the P.C.B. Measuring condition: Input voltage: 120V / Frequency: 60Hz Terminal Voltage(olad) Voltage(no load) AC 17.0 V AC 19.9 V AC 1.3 V AC 1.6 V 9-10 AC 1.3 V...
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3. Case of no microwave oscillation 1) When touching M/W button, oven lamp turns on and Fan motor and turntable rotate, and cook indicator in display comes on. *Cause: RELAY 1 does not operate. STATE POINT A POINT B RELAY 1 ON +5V DC RELAY 1 OFF +24V DC...
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4. Case of no heating of upper grill When touching GRILL1 & COMBI button, oven lamp turns on and Fan motor and turntable rotate, and cook indicator in display comes on. *Cause: RELAY 2 does not operate. STATE POINT A POINT B RELAY 2 ON +5V DC...
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7. Case of no stopping of the count down timer When the door is opened during operation, the count down timer does not stop. POINT STATE DOOR OPEN OPEN +5V DC DOOR CLOSED CLOSE CHECK NO METHOD REMEDY Check the stage(ON,OFF) of the door open Replace door open monitor swith.
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Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr) PCB ASS Y PART LIST NAME SYMBOL SPECIFCATION...
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