ACV HeatMaster 101 Installation, Operation And Maintenance Instructions
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- Product catalogue (27 pages) ,
- Product manual (49 pages) ,
- User manual (33 pages)
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Summary of Contents for ACV HeatMaster 101
- Page 1 INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS HeatMaster ® EN • 1 664Y6100 • B...
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Page 2: Table Of Contents
Maximum operating conditions Boiler room Chimney connection Type C chimney connection Chimney connection characteristics BURNER CHARACTERISTICS Air/Gas pre-mix burners ACV BG 2000-M Burner adjustment INSTALLATION Package contents of the HeatMaster 71-101 Boiler preparation Package contents of the HeatMaster 201 DHW connection... -
Page 3: Warnings
• In case of anomaly, please call your service engineer. • In spite of the strict quality standards that ACV applies to its appliances during production, inspection and transport, faults may occur. Please immediately notify your approved installer of any faults. -
Page 4: User Guide
USE OF THE BOILER ACV recommends that the boiler is inspected and serviced, if required, at least once a year by a competent and qualified engineer. More frequent servicing may be required depending on boiler use, if this is the case consult your installer for advice. -
Page 5: Settings The Parameters
USER GUIDE SETTING THE PARAMETERS • Domestic hot water temperature instruction: • Enabling and disabling central heating mode: (Hot water temperature) (Central heating) - Press the “mode” key once: the screen indicates “PARA”. - Press the “mode” key once: the screen displays “PARA”. - Press the “step”key: the first digit is 1 and the last two digits indicate - Press the “step”... -
Page 6: Appliance Description
APPLIANCE DESCRIPTION Description HeatMaster® 71 / 101 22. Gasket for the flue reduction collar 23. Casing reinforcement bracket 1. Automatic air bleed valve 2. Cold water inlet A. Primary outlet temperature NTC 1 sensor 3. Dry well B. Primary return temperature NTC 2 sensor 4. - Page 7 APPLIANCE DESCRIPTION Description HeatMaster® 201 12. Stainless steel dry-well with ECS NTC 3 sensor 13. Domestic hot water outlet 1. Chimney reduction with horizontal outlet 14. Heating flow (vertical outlet optional) 15. Filling loop connection 2. Cold water inlet 16. Filling of primary circuit 3.
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Page 8: Technical Characteristics
TECHNICAL CHARACTERISTICS DIMENSIONS HeatMaster® 71 / 101 Drained weight HeatMaster® 71 Drained weight HeatMaster® 101 HeatMaster® 201 Drained weight 1020 1295 HeatMaster® 201 EN • 8 664Y6100 • B HeatMaster® 71 - 101 - 201... -
Page 9: Boiler Clearance
TECHNICAL CHARACTERISTICS BOILER CLEARANCE Recommended Minimum A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) EN • 9 HeatMaster® 71 - 101 - 201 664Y6100 • B... -
Page 10: Main Electrical Characteristics
TECHNICAL CHARACTERISTICS MAIN ELECTRICAL CHARACTERISTICS HeatMaster® 71 HeatMaster® 101 HeatMaster® 201 Operating voltage Rated frequency Electrical consumption Electrical power requirements Protection IP IP30 IP30 IP30 Wiring diagram HeatMaster® 71 / 101 11. 7 pin burner plug 1. 230 Volt supply 12. - Page 11 TECHNICAL CHARACTERISTICS Wiring diagram HeatMaster® 201 19. Booster circulating pump 20. Motor driven four way valve 1. General switch 21. Alarm switch 2. Module AM3-11 22. External gas valve switch/burner function 3. Module AM3-2 23. DHW mode function switch 4. MCBA controller 24.
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Page 12: Combustion Characteristics
The temperature of the domestic hot water can be adjusted up to 90 °C in the boiler. However, the temperature of the domestic hot water at the drawing point must comply with local regulations. (E.g. in Belgium, the maximum DHW water temperature at a drawing point must be 75°C for boilers < 70 kW). For special applications, please contact ACV. EN • 12 664Y6100 •... -
Page 13: Gas Category
TECHNICAL CHARACTERISTICS GAS CATEGORY AT - CH - CY - CZ - DK - EE - ES - GB Natural gas categories LU - PL - RO GR - HR - IE - IT - LT - LV - NO - PT RO - SE - SI - SK - TR I 2E(S)B * [G20] 20 mbar –... -
Page 14: Boiler Room
Terminal Maximum pressure drop. (Pa) This table is based on ACV equipment and cannot be applied elsewhere. In concentric connection, the total length of the connection is limited to 6 metres. In parallel connection, the total length of the connection is limited to 12 metres. -
Page 15: Chimney Connection Characteristics
TECHNICAL CHARACTERISTICS CHIMNEY CONNECTION CHARACTERISTICS HeatMaster® 71 HeatMaster® 101 HeatMaster® 201 Volume of the combustion chamber 0,068 0,068 0,140 Mass flow rate of combustion products - [G20/G25] kg/h Mass flow rate of combustion products - [G31] kg/h Flue pipe diameter °C Net temperature ✔... -
Page 16: Burner Characteristics
BURNER CHARACTERISTICS AIR/GAS PRE-MIX BURNERS This principle guarantees safe and quiet operation: ACV BG 2000-M • In the event of low air flow, the differential across the venturi tube DESCRIPTION falls, the gas flow rate diminishes, the flame extinguishes and the gas The power continually adjusts itself according to demand;... -
Page 17: Burner Adjustment
BURNER CHARACTERISTICS 1. Burner tube 2. Ignition and ionisation electrode 3. Gas valve 4. Gas connection 5. Flame sight glass 6. Fan 7. Venturi tube BG 2000-M/71 BG 2000-M/101 BG 2000-M/201 BURNER ADJUSTMENT When the burner operates at full power, the CO must be 8.8% to 9.2% The BG 2000-M burners are pre-adjusted for natural (natural gas) or 10.5% to 10.6% (propane). -
Page 18: Installation
INSTALLATION PACKAGE CONTENTS OF THE HEATMASTER® 71 - 101 The appliances are delivered tested and packaged on a wooden support, protected by anti-shock corner pieces and wrapped in a plastic film. At product reception and after removal of packaging, check the package contents and that the appliance is free of damages. Contents •... -
Page 19: Package Contents Of The Heatmaster 201
INSTALLATION PACKAGE CONTENTS OF THE HEATMASTER® 201 The appliances are delivered in 4 packages, tested and packaged separately on a wooden support, protected by anti-shock corner pieces and wrapped in a plastic film. At product reception and after removal of packaging, check the package contents and that the appliances are free of damages.. -
Page 20: Dhw Connection
The hot water output may reach temperatures in excess of 60°C, which can cause burns. ACV therefore recommends that you install a thermostatic mixing valve immediately after the appliance outlet. EXAMPLE OF SERIES CONNECTION... -
Page 21: Heating Connection
INSTALLATION HEATING CONNECTION The DHW tank must be pressurized before putting the primary circuit (heating) under pressure. Two couplings are installed at the back of the HeatMaster®, that can be used to connect a central heating circuit. Connecting a heating system may reduce the domestic hot water performance. -
Page 22: Starting Up
STARTING UP FILLING THE DOMESTIC HOT WATER AND STARTING UP THE BOILER HEATING CIRCUITS STARTING THE BURNER 1. Set the boiler master switch on ”ON” and the summer/winter switch on the ” ”. symbol. 2. Rotate the boiler control thermostat clockwise to generate a heat IMPORTANT demand. -
Page 23: Maintenance
MAINTENANCE ANNUAL MAINTENANCE ACV recommends the boilers should be serviced at least once a year. Maintenance and the burner control must be performed by a qualified engineer. More frequent servicing may be required depending on boiler use. If this is the case, consult your installer for advice. -
Page 24: Declaration Of Conformity - Ec
DECLARATION OF CONFORMITY - EC EN • 24 664Y6100 • B HeatMaster® 71 - 101 - 201...