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DVP-S320 RMT-D109E SERVICE MANUAL Singapore Model SPECIFICATIONS – Continued on next page – CD/DVD PLAYER MICROFILM...
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LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- LISHED BY SONY.
TABLE OF CONTENTS Section Title Page Section Title Page Service Note ................4 IC PIN FUNCTION DESCRIPTION GENERAL 5-1. System Control Pin Function (MB-82 Board IC202) ............ 5-1 This Player Can Play the Following Discs ....1-1 Getting Started .............. 1-1 TEST MODE Playing Discs ..............
SERVICE NOTE 1. DISASSEMBLY • This set can be disassembled in the order shown below. Case (Page 2-1) Power MB-82 Board AU-208 Board Tray Cover Block (Page 2-2) (Page 2-1) (Page 2-1) (Page 2-1) Mechanism Front Panel Deck (Page 2-2) (Page 2-2) Tray (Page 2-2)
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2. NOTE ON REMOVE THE CASE 4. HOW TO SERVICE MB-82 BOARD 1) Remove seven screws. (See Fig. 1) 1) Remove the case from the set. (Refer to 2-1) 2) Open the side of case. (See Fig. 1) 2) Remove the MB-82 board. (Refer to 2-2) 3) Remove the case as lift straight.
DVP-S320 SECTION 2 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. 2-1. CASE REMOVAL 2-3. POWER BLOCK REMOVAL 4 Case 1 Connector 2 Three connectors (CN101) (CN201, 202, 203) 2 Two screws 3 Four screws 1 Three screws...
2-5. TRAY COVER REMOVAL 2-7. MECHANISM DECK REMOVAL 4 Tray cover 3 Screw 3 Two claws (B3) 4 Mechanism deck 2 Two flat cables (CN003, 004) 2 Pull the tray in the direction of the arrow B. 1 Connector 1 Insert a tapering driver into the aperture of the (CN001) unit bottom, and move the lever of chuck cam in the direction of the arrow A.
2-9. OPTICAL PICK-UP REMOVAL 2-10. BELT, LOADING MOTOR (M001), MS-46, TK-51 BOARD REMOVAL 1 Belt 5 Optical pick-up 4 Three step 2 Two screws screws (B2.6 × 4) 3 Remove the base unit holder in the direction of the arrow A. 9 TK-51 board 6 Flexible board (CN001)
DVP-S320 SECTION 3 BLOCK DIAGRAMS 3-1. OVERALL BLOCK DIAGRAM MB-82 BOARD BASE UNIT TK-51 BOARD AU-208 BOARD (SEE PAGE 4-11) (SEE PAGE 4-19 to 37) (SEE PAGE 4-41) KHM-220AAA IC304 IC402, 403 16M DRAM 16M SDRAM OPTICAL DEVICE VIDEO V, VIDEO Y, VIDEO C...
DVP-S320 3-4. SYSTEM CONTROL BLOCK DIAGRAM MB-82 BOARD(3/5) (SEE PAGE 4-29, 31, 33) IC204 IC206 1M SRAM 16M FLASH HA 0-21 SIGNAL PROCESS, AUDIO VIDEO +3.3V IC207 (SEE PAGE 3-9) (SEE PAGE 3-5) HD 0-15 IC201 POWER ON 146-154 126-133...
DVP-S320 SECTION 4 PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS THIS NOTE IS COMMON FOR PRINTED WIRING For schematic Diagram: • Caution when replacing chip parts. BOARDS AND SCHEMATIC DIAGRAMS. New parts must be attached after removal of chip. (In addition to this, the necessary note is printed Be careful not to heat the minus side of tantalum capacitor, in each block.)
DVP-S320 There are few cases that the part isn't mounted in this model is printed on this diagram. 4-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS TK-51 TK-51 (RF/SERVO) PRINTED WIRING BOARD BOARD(SIDE A) – Ref. No.: TK-51 board; 2,000 series –...
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DVP-S320 TK-51 (RF/SERVO) SCHEMATIC DIAGRAM • See page 4-7 for printed wiring board and page 4-10 for waveforms. – Ref. No.: TK-51 board; 2,000 series – Note: The components identified by mark ! or dotted line with mark ! are critical for safety.
DVP-S320 MS-46 (LOADING) PRINTED WIRING BOARD AND SCHEMATIC DIAGRAM – Ref. No.: MS-46 board; 3,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. MS-46 BOARD S001 (TRAY SENSOR) S001...
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DVP-S320 MB-82 (SIGNAL PROCESS/SERVO) PRINTED WIRING BOARD There are few cases that the part isn't mounted in this model is printed on this diagram. – Ref. No.: MB-82 board; 1,000 series – MB-82 BOARD(SIDE A) MB-82 BOARD (SIDE A) CN001...
DVP-S320 MB-82 (BIAS) SCHEMATIC DIAGRAM • See page 4-15 for printed wiring board. – Ref. No.: MB-82 board; 1,000 series – BIAS MB-82 (10/10) 4-37 4-38...
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DVP-S320 AU-208 (AUDIO/VIDEO BUFFER) PRINTED WIRING BOARD There are few cases that the part isn't mounted in this model is printed on this diagram. – Ref. No.: AU-208 board; 2,000 series – AU-208 BOARD CN301 D301 A-11 D304 D305 D306...
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DVP-S320 FL-97 (FUNCTION SWITCH/IF CON) PRINTED WIRING BOARD There are few cases that the part isn't mounted in this model is printed on this diagram. – Ref. No.: FL-97 board; 2,000 series – FL-97 BOARD RETURN TITLE DVD MENU FLUORESCENT INDICATOR TUBE...
DVP-S320 FL-97 (IF CON) SCHEMATIC DIAGRAM • See page 4-43 for printed wiring board. – Ref. No.: FL-97 board; 2,000 series – • Waveform 1 IC201 !¢ 3.9 Vp-p (4 MHz) IF CON FL-97(2/2) 4-47 4-48...
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DVP-S320 FR-146 (IR/POWER SWITCH) PRINTED WIRING BOARD AND SCHEMATIC DIAGRAM – Ref. No.: FR-146 board; 4,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. Power Block (HS-030SH) TK-51 (SWITCHING REGULATOR)
DVP-S320 HS-030SH (SWITCHING REGULATOR) PRINTED WIRING BOARD – Ref. No.: HS-030SH board; 6,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. HS-030SH BOARD CN101 CN102 CN201 CN202 CN203 D101...
5-1. SYSTEM CONTROL PIN FUNCTION (MB-82 BOARD IC202) Pin No. Pin name Function Pin No. Pin name Function Analog filter gain control EOP0 Not used VES gain control “H”: VES AVCC Power supply Rear CH boost control “H”: rear boost AVRH Reference power supply (+3.3V) VCC3...
DVP-S320 SECTION 6 TEST MODE 6-1. GENERAL DESCRIPTION ### Syscon Diagnosis ### Diag All Check The Test Mode allows you to make diagnosis and adjustment eas- No. 2 Version ily using the remote commander and monitor TV. The instructions, diagnostic results, etc. are given on the on-screen display (OSD).
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2-digit hexadecimal number. Disconnect flat cables connected to the CN002 and CN003 of MB-82 board. Also, disconnect Model Type harness from the CN011. DVP-S320 (Singapore) 5. Supply Caution: Do not conduct this check with a mechanical deck con- (2-5) Region nected.
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6. AV Decoder (5-4) ARP to RAM Address Bus Data write → other address read discord check (6-2) 1930 RAM Error 10: ARP → RAM address bus error Data write → read, and accord check Caution: Address and data display in case of an error is Error 13: AVD RAM read data discord different from the display of other diagnosis (de- The program code data stored in ROM (IC206) are copied...
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Check Items List Error Codes List 00: Error not detected 01: RAM write/read data discord 2) Version 02: Gate array NG (2-2) Revision 03: EEPROM NG (2-3) ROM Check Sum 08: ARP register read data discord (2-4) Model Type 09: ARP ←→ RAM data bus error (2-5) Region 10: ARP ←→...
6-4. DRIVE AUTO ADJUSTMENT 1. DVD-SL (single layer) [ENTER] Select , insert DVD single layer disc, and press key, and the adjustment will be made through the following steps, then On the Test Mode Menu screen, press key on the remote com- adjusted values will be written to the EEPROM.
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2. CD 3. DVD-DL (dual layer) [ENTER] [ENTER] Select , insert CD disc, and press key, and the adjust- Select , insert DVD dual layer disc, and press key, ment will be made through the following steps, then adjusted val- and the adjustment will be made through the following steps, then ues will be written to the EEPROM.
4. SACD 6-5. DRIVE MANUAL OPERATION [ENTER] Select , insert SACD disc, and press key, and the adjustment will be made through the following steps, then adjusted On the Test Mode Menu screen, select , and the manual opera- values will be written to the EEPROM. However, if SACD disc is tion menu will be displayed.
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0. Disc Check Memory Disc Type 1. Disc Type Auto Check Disc Check 2. DVD SL 12 cm 3. DVD DL 12 cm 4. CD 12cm 5. SACD 12 cm 1. SL Disc Check 6. DVD SL 8 cm 7. DVD DL 8 cm 2.
6-6. MECHA AGING Reset SLED TILT Reset the Sled and Tilt to initial posi- tion. ### Mecha Aging ### Turn ON/OFF the laser. Turn ON/OFF the spindle. Press OPEN key Focus Search the focus and turn on the focus. Turn ON/OFF the tracking servo. Sled Turn ON/OFF the sled servo.
How to see Emergency History 6-8. VERSION INFORMATION ## Version Information ## IF con. Ver. x. xxx (xxxx) Group SYScon. Ver. x. xxx (xxxx) Model Region 1 : Emergency Code 2 : Don’t Care These codes are used for verification of software designing. 3 : Historical order 1 to 9 Exit: RETURN Emergency Codes List...
DVP-S320 SECTION 7 ELECTRICAL ADJUSTMENTS 7-1. POWER SUPPLY ADJUSTMENT In making adjustment, refer to 7-4. Adjustment Related Parts Arrangement. 1. Power Supply Check (HS-030SH BOARD) Note: During diagnostic check, the characters and color bars can be seen only with the NTSC monitor. Therefore, for diag-...
7-2. ADJUSTMENT OF VIDEO SYSTEM 3. Checking S Video Output S-C (MB-82 BOARD) <Purpose> This checks whether the S-C satisfies the NTSC Standard. If it is 1. Video Level Adjustment (MB-82 BOARD) not correct, the colors will be too dark or light. <Purpose>...
DVP-S320 SECTION 8 REPAIR PARTS LIST 8-1. EXPLODED VIEWS NOTE: The components identified by • The mechanical parts with no reference number in • -XX and -X mean standardized parts, so they may mark ! or dotted line with mark the exploded views are not supplied.
8-1-3. CHASSIS ASSEMBLY Mechanism deck supplied supplied supplied supplied supplied supplied supplied supplied The components identified by mark ! or dotted line with mark ! are criti- cal for safety. Replace only with part number speci- fied. Ref. No. Part No. Description Remark Ref.
8-1-4. MECHANISM DECK ASSEMBLY M001 The components identified by mark ! or dotted line with mark ! are criti- cal for safety. Replace only with part number speci- fied. Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * 201 A-6065-275-A TK-51 BOARD, COMPLETE...
AU-208 8-2. ELECTRICAL PARTS LIST NOTE: The components identified by • Due to standardization, replacements in the • Items marked “*” are not stocked since they mark ! or dotted line with mark parts list may be different from the parts speci- are seldom required for routine service.
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AU-208 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < JACK > < RESISTOR > J502 1-779-382-11 JACK, PIN 1P (COAXIAL) R301 1-216-042-00 METAL CHIP 1/10W J505 1-785-535-11 JACK BLOCK, PIN (LINE OUT/S VIDEO OUT) R302 1-216-042-00 METAL CHIP 1/10W R303...
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FL-97 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-6065-299-A FL-97 BOARD, COMPLETE JR218 1-216-295-91 SHORT JR219 1-216-295-91 SHORT ********************* (Ref.No. 2,000 Series) JR220 1-216-295-91 SHORT JR224 1-216-296-91 SHORT 3-053-487-11 HOLDER, FL TUBE JR226 1-216-295-91 SHORT <...