General Maintenance And Lubrication Chart - Yamaha 2009 YFM25RY Service Manual

EAS4D3F012

GENERAL MAINTENANCE AND LUBRICATION CHART

CHECK OR MAINTENANCE
NO. ITEM
1 Air filter element • Clean and replace if necessary.
2 * Clutch • Check operation and adjust if necessary.
• Check operation and correct if necessary.
3 * Front brake • Check fluid level and ATV for fluid leakage, and correct
necessary.
• Replace brake pads.
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and correct
4 * Rear brake
necessary.
• Replace brake pads.
• Check for cracks or other damage, and replace if neces-
sary.
5 * Brake hoses
• Replace.
6 * Parking brake • Check operation and adjust if necessary.
7 * Wheels • Check runout and for damage, and replace if necessary.
• Check tread depth and for damage, and replace if neces-
8 * Tires sary.
• Check air pressure and balance, and correct if necessary.
Wheel hub bear-
9 * • Check for looseness or damage, and replace if necessary.
ings
• Check operation and for excessive play, and replace bear-
10 * Swingarm pivots ings if necessary.
• Lubricate with lithium-soap-based grease.
Upper and lower
11 * • Lubricate with lithium-soap-based grease.
arm pivots
• Check chain slack and adjust if necessary.
12 Drive chain • Check rear wheel alignment and correct if necessary.
• Clean and lubricate.
13 * Drive chain rollers • Check for wear and replace if necessary.
• Make sure that all nuts, bolts, and screws are properly
14 * Chassis fasteners
tightened.
Shock absorber • Check operation and correct if necessary.
15 *
assemblies • Check for oil leakage and replace if necessary.
Rear suspension
relay arm and con- • Check operation and correct if necessary.
16 *
necting arm pivot- • Lubricate with lithium-soap-based grease.
ing points
17 * Steering shaft • Lubricate with lithium-soap-based grease.
• Check operation and repair or replace if damaged.
18 * Steering system
• Check toe-in and adjust if necessary.
• Check for cracks or other damage, and replace if neces-
19 * Engine mount
sary.
• Change.
20 Engine oil
• Check ATV for oil leakage, and correct if necessary.
Engine oil filter
21 • Clean or replace if necessary.
element
Moving parts and
22 * • Lubricate.
cables
• Check operation and correct if necessary.
Throttle lever
23 * • Check throttle cable free play and adjust if necessary.
housing and cable
• Lubricate throttle lever housing and cable.
Front and rear
24 * • Check operation and correct if necessary.
brake switches
Whichever
comes first
JOB
3-2
PERIODIC MAINTENANCE
INITIAL
month 1 3
km 320 1300 2500
(mi) (200) (800) (1600)
hours 20 80 160
Every 20–40 hours (more often in wet or
dusty areas)
√
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Whenever worn to the limit
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Whenever worn to the limit
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Every 4 years
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EVERY
6 6 12
2500 5000
(1600) (3200)
160 320
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