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Hayter Harrier 48 BBC Owner's Handbook Manual

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(English Version)
CODE
FROM SERIAL NO:
493F
280000001
ISSUE 14.02.08
Harrier 48 BBC
OWNER'S HANDBOOK
CODE
493F
Auto Drive
(Variable Speed)
PART NUMBER: 111-1474 (A)

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Summary of Contents for Hayter Harrier 48 BBC

  • Page 1 Harrier 48 BBC CODE 493F Auto Drive (Variable Speed) OWNER'S HANDBOOK (English Version) PART NUMBER: 111-1474 (A) CODE FROM SERIAL NO: 493F 280000001 ISSUE 14.02.08...

  • Page 2: Specifications

    MAIN FEATURES /SPECIFICATIONS Main Features Spark Plug Lead. Engine Cover. Air Cleaner. Fuel Filler Cap. Oil Filler Cap and Dipstick. Serial No.Label. Handlebar Securing Knob. Engine Start-Grip. Throttle Control BBC Control Lever. Handlebar. Ground Drive Clutch Lever Blade Stop Lever Variable Speed Control ( see note ) Grassbag Assembly.
  • Page 3 1st Year (12 months) 1st Year (12 months) Owner’s Name: We certify that this service has been carried out by an Authorised Hayter Serial Number: Service Dealer Date: Date: Note for dealer: Please retain this voucher for your records. 2nd Year (24 months) 2nd Year (24 months) Owner’s Name:...

  • Page 5: Table Of Contents

    CONTENTS 1.2 Main Features/Specifications 1.5 Contents 1.23 - 1.30 Mower Maintenance 1.23 - Engine 1.6 Introduction 1.23 - Throttle Cable Adjustment 1.23 - Carburettor Adjustments 1.7 Warranty 1.24 - Oil Service 1.24 - Air Cleaner Service 1.8 - 1.11 Safety Precautions 1.25 - Spark Plug Service - Training...

  • Page 6: Introduction

    INTRODUCTION Thank you for purchasing a Hayter mower. The following pages are designed to help you gain safe and efficient service from your machine. IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives essential information regarding mower safety, operation, maintenance and specifications. Read and understand this handbook prior to operating your mower for the first time.

  • Page 7: Warranty

    This warranty does not apply to any unit that has been tampered with, altered, misused, abused or used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship.

  • Page 8: 1.11 Safety Precautions

    SAFETY PRECAUTIONS Safety Alert Symbol This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury. Carefully read the following and inform others. Your mower is perfectly safe if used correctly. Failure to observe the following precautions may result in serious injury.

  • Page 9: Operation

    A damaged cutterblade must be replaced immediately with a genuine Hayter replacement part. Operation Do not operate the engine in a confined space where exhaust fumes (carbon monoxide) can collect.

  • Page 10: 1.11 - Maintenance And Storage

    SAFETY PRECAUTIONS Operation Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry the mower while the engine is running. Never lift the rear deflector while the engine is running. Never touch the exhaust/exhaust guard or cooling fins when the engine is hot.

  • Page 11: Safety Symbols

    Always replace worn or faulty parts with genuine Hayter parts. This machine contains spring loaded assemblies which could cause a hazard when dis-assembled and re-assembled, this maintenance should only be carried out by a Hayter authorised dealer. Safety Symbols Safety Alert - Be aware to the...

  • Page 12: Assembling The Mower

    Delivery Checklist Remove the mower from the packaging and check that the following items have been supplied correctly. If any items are missing contact, your local Hayter dealer. 1. Engine Handbook. 2. Grassbag. To prevent accidents cut off the long ribbon attached to the grass- bag and discard.

  • Page 13: Before Starting The Mower

    BEFORE STARTING MOWER Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting the engine. Oil Type Always use high quality detergent oil classified SAE 30 oil. Never use additives with recommended oil.

  • Page 14: 1.21 Operating The Mower

    OPERATING THE MOWER Controls Operate all control levers several times and ensure that the cables move freely. Check that the cutterblade stop and ground drive clutch levers return freely to their rest position when released. Whilst operating the engine throttle mechanism slight resistance should be felt when moving the lever to the ‘choke’...

  • Page 15: Engaging Cutterblade Drive

    OPERATING MOWER Step 3 Allow the engine to warm up and move the throttle lever to the ‘fast’ position after starting a cold engine. To prevent damage never pull the engine start grip when the engine is running. Engaging Cutterblade Drive Always make sure the stop lever is fully forward.

  • Page 16: Forward Travel

    OPERATING THE MOWER Forward Travel Hold the handlebar and operate the ground drive clutch lever to power the mower in a forward direction. When the ground drive clutch lever is disengaged the mower may be pushed. This feature is useful when mowing in confined areas. 1CG480V01B Ground speed may be adjusted by operating the speed variator control.

  • Page 17: Stopping

    OPERATING MOWER Stopping Release both ground drive clutch lever and the cutterblade stop lever. Pull the throttle lever to the rear most position. Emergency stop If the engine fails to stop, disconnect the spark plug lead. STOP CS146 Slopes To prevent engine damage do not use the mower on slopes greater than 20 degrees.

  • Page 18: Before Mowing

    OPERATING THE MOWER Before Mowing To prevent accidents, thoroughly inspect the area and remove all objects which when contacted by the mower cut- terblade could become dangerous projectiles. Inspect the area for hidden obstructions which when contacted by the cutterblade could risk health and safety or result in damage to the mower.

  • Page 19: The Mower

    OPERATING MOWER Heavy Growth Areas of heavy growth should be mown without collecting the clippings. If collection is required, first mow the area without the grassbag at the maximum height of cut setting. Allow the grass clippings to dry out and then mow the area at the maximum height of cut setting with the grassbag fitted.

  • Page 20: Lawn Care Calendar

    LAWN CARE CALENDAR To be used as a guide only. January There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. February Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary.

  • Page 21: Lawn Care

    LAWN CARE CALENDAR August Keep mowing regularly and watering as necessary. Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weath- er conditions leave the grass longer to help retain ground moisture. September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow.

  • Page 22: Maintenance Schedule

    MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty, dry conditions, or when airborne debris is present or after extensive operation cutting tall, dry grass. First 5Hrs After the very first five hours change the engine oil Daily...

  • Page 23: 1.30 Mower Maintenance - Engine

    MOWER MAINTENANCE To prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower. Engine Air Cleaner Fuel Cap Start Grip Cover Oil fill/Dipstick Exhaust Guard Exhaust Spark Plug / Lead Carburettor Throttle Cable Adjustment Loosen casing clamp screw (1) and move the governor lever (2) in the...

  • Page 24: Oil Service

    MAINTENANCE MOWER Oil Service Check the oil level daily before starting the engine and ensure that the correct oil level is maintained. Refer to-‘Before Starting the Mower’ for oil checking and filling instructions. Change the engine oil after the first 5 hours of operation and thereafter according to the ‘Maintenance Schedule’:- 1.

  • Page 25: Spark Plug Service

    The internal cool- ing fins and surfaces may require cleaning to prevent overheating and engine damage. We recommended that this service be carried out by an authorised Hayter Service dealer. Grassbag Remove grass debris from the grassbag immediately after use and check its condition for signs of damage.

  • Page 26: Deck Housing

    MOWER MAINTENANCE Deck Housing Remove grass debris from the top and underside of the deck housing immediately after use. Fertilisers and top dressings are particularly corrosive. Thoroughly clean the mower deck immediately after use on treat- ed grass and store well away from corrosive materials. Securing Nuts &...

  • Page 27: Lubrication

    MOWER MAINTENANCE Clutch Cable Adjustment Continued Fig. 2 3. If the distance between the clutch lever and handlebar is less than 60mm regulate the engagement position with the black plastic cable adjuster. Refer to Fig 1 and Fig 2 to regain the 60mm distance.

  • Page 28: Cutterblade Removal

    DO NOT rotate tools towards the cut- ting edges to avoid the risk of injury should the tool slip. ALWAYS use genuine Hayter replacement parts. The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage. Ensure that the cut- terblade is not bent or cracked.

  • Page 29: Cutterblade Sharpening

    MOWER MAINTENANCE Cutterblade Sharpening A slightly worn cutterblade may be re-sharpened. Both blade edges 30-45 must be sharpened equally to ensure balance. Sharpen the cutterblade every 25 mowing hours or more frequently if conditions require. Remove the cutterblade from the mower and clean using a brush and water.

  • Page 30: Storage

    MOWER MAINTENANCE Storage To store the handlebar unscrew the 2 small securing knobs sufficient- ly to allow it to be pivoted forwards to rest against the mower. Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged through contact with the engine.

  • Page 32: 1.33 Trouble Shooting

    TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine stop lever released. Operate engine stop lever. Incorrect oil level. Check oil level. Obstruction under deck. Remove obstruction. Engine smokes Excess oil level. Check oil level. Air cleaner cartridge oil Service air cleaner.
  • Page 33 TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine vibrates excessively Mounting bolts loose. Tighten bolts Cutterblade screw loose. Tighten screw Cutterblade out of balance. Balance cutterblade Bent crankshaft. Consult your dealer Uneven cut Undulating ground conditions Change direction of travel Cutterblade worn Sharpen the cutterblade Cutterblade out of balance Balance the cutterblade...

  • Page 34: Declaration Of Conformity

    DECLARATION CONFORMITY EC DECLARATION OF CONFORMITY Manufacturer: HAYTER LIMITED, Address: Spellbrook, Bishop’s Stortford, Herts. CM23 4BU. ENGLAND declare that the lawnmower: Model name: Harrier 48 BBC Autodrive V/S Type: Pedestrian Rotary Model No: CODE 493F Cutting width: 48 cm Speed of rotation of the cutting device:...

  • Page 36: Parts List

    KNOB M8 HANDWHEEL 480088 WASHER NYLON 19*11*1.6 09688 ACTUATOR MOULDING CONTROL 111-0186 ANCHOR MOULDING CONTROL 111-0184 PLUG TUBE 7/8*15G 300160 DECAL HAYTER ROYAL WARRANT 410087 DECAL SERIAL NUMBER -------- DECAL ENGINE HARRIER 48 111-0759 STARLOCK PUSH-ON FASTENER 5MM 111-0718 CABLE TIE HY3966...
  • Page 37 UPPER MAINFRAME PARTS LIST View A 1.37...
  • Page 38 LOWER MAINFRAME PARTS LIST Item No. Description Part No. Qty Item Note FRONT AXLE WELD ASSY 111-0588 BAR SPRING TENSION 111-0672 BEARING 6001-2RS 111-1276 BEARING FRONT AXLE 410069 BEARING HOUSING ROLLER 111-1492 BELT VARIATOR 536 111-0771 BOLT CENTRE BBC 343029 BRACKET CABLE HY412003 BRACKET CONN ROD...
  • Page 39 LOWER MAINFRAME PARTS LIST Detail A 1.39...
  • Page 40 LOWER MAINFRAME PARTS LIST Item No. Description Part No. Qty Item Note SPRING VARIATOR HY412004 SPROCKET GEARBOX 10T*3/8 411011 SPROCKET ROLLER 18T*3/8 111-1552 THROWPLATE 111-0218 UNDERDECK CHUTE 111-0131 UNDERDECK COVER 111-0133 PULLEY VARIATOR ASSY 411001 WASHER PLAIN 5/16*1*16G 09270 WASHER PLAIN M6 09472 SCREW SOC SHOULDERED ZIS8L030S...
  • Page 41 LOWER MAINFRAME PARTS LIST Detail A 1.41...
  • Page 42 NOTES 1.42...
  • Page 43 NOTES 1.43...
  • Page 44 CUSTOMER INFORMATION /NOTES Serial No: Engine:- Engine Type:- Series 650 (493F) Briggs & Stratton Date of Sale:- Your Local Dealer:- Notes:- 1.44...

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