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Milling and Drilling Machine
OWNER'S MANUAL
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and
other basic safety precautions may result in serious personal injury.
Item# 49564
Thank you very much for choosing a Klutch product. For future reference, please complete the
owner's record below:
Serial Number/Lot Date Code: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual
to become familiar with this product before you begin using it.
This Milling and Drilling Machine is designed for certain applications only. Northern Tool and
Equipment cannot be responsible for issues arising from modification or use of this product in
an application for which it was not designed. We strongly recommend that this product not be
modified and/or used for any application other than that for which it was designed.
For technical questions please call 1-800-222-5381.
Table of Contents
Table of Contents................................................................................................................................1
Intended Use.......................................................................................................................................1
Technical Specifications....................................................................................................................2
Important Safety Information.............................................................................................................2
Specific Operation Warnings..............................................................................................................5
Grounding...........................................................................................................................................5
Extension Cords..................................................................................................................................6
Unpacking Instructions.......................................................................................................................6
The Machine Assembly.......................................................................................................................8
The Transmission System...............................................................................................................8
The Electrical System......................................................................................................................8
Controls............................................................................................................................................9
Before Each Use...............................................................................................................................10
Operating Instructions......................................................................................................................10
Lubricating the Machine................................................................................................................11
The Drilling and Milling Feed..........................................................................................................12
Longitudinal and Transverse Feeds...............................................................................................12
The Tailstock..................................................................................................................................12
The Tool Post..................................................................................................................................13
Changing the Speed of the Drilling/Milling Spindle.......................................................................13
Changing the Speed of the Turning Spindle..................................................................................14
Installing/Removing a Drilling/Milling Tool....................................................................................14
Installing/Removing the Spindle Chuck........................................................................................16
Machine Adjustments....................................................................................................................18
After Each Use..................................................................................................................................20
Maintenance.....................................................................................................................................20
Parts Diagram...................................................................................................................................21
Parts List ..........................................................................................................................................28
Replacement Parts...........................................................................................................................33
Limited Warranty...............................................................................................................................33
Intended Use
This milling and drilling machine is a light-duty multipurpose machine designed for turning, drilling,
and milling metal and other materials. It can be widely applied for single part and mass production
in all kinds of small-sized enterprises and repair industries.
Milling and Drilling Machine
OWNER'S MANUAL
Purchase Date: _______________
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Summary of Contents for Klutch 49564
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Page 1: Table Of Contents
Milling and Drilling Machine OWNER’S MANUAL Thank you very much for choosing a Klutch product. For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: _______________ Purchase Date: _______________ Milling and Drilling Machine Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. -
Page 2: Technical Specifications
Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL Technical Specifications • Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger industrial equipment. There are certain applications for which this equipment was Turning designed. -
Page 3: Specific Operation Warnings
Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL Specific Operation Warnings • Do not use the tool when tired or under the influence of drugs, alcohol or medication. • Ensure the power switch is off prior to plugging in the tool. WARNING: •... -
Page 4: Extension Cords
Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL Open the box of accessories and check the accessories according to the photo shown below (Fig.1). Check them with the Packing List. Extension Cords WARNING: • USE A PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your Fig. -
Page 5: The Machine Assembly
Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL The Machine Assembly The Transmission System Fig. 3: Diagram of Transmission System Fig. 4: Diagram of the Electrical System Description Part No. Description Motor Pulley Worm Controls Note: The controls shown below in Fig. 5 and listed in the table are referred to by these V-Belt A—1000 numbers in the Before Each Use and Operating Instructions sections. -
Page 6: Before Each Use
Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL Controls Operation • Put the power switches in the off positions before making any adjustments or changing The combination switch (1) controls the spindle for forward rotation, reverse rotation and stop. accessories. -
Page 7: The Drilling And Milling Feed
Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL The Drilling and Milling Feed The Tool Post The drilling and milling feeds are performed manually. The compound tool post mounted on the bench (Fig. 12) can be rotated to an angle with the •... -
Page 8: Changing The Speed Of The Turning Spindle
Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL Changing the Speed of the Turning Spindle Installing/Removing Procedures 1. Insert the taper shank into the drill chuck as shown in Fig.19 and tighten with the chuck key. WARNING: Put the power switches in the off positions before making any adjustments or changing accessories. -
Page 9: Installing/Removing The Spindle Chuck
Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL 5. If using a taper shank with a flat end (Fig. 23), the shank can be directly inserted into the Installing/Removing Procedures taper hole of the spindle taking care that its flat end is aligned with the long slot in the 1. -
Page 10: Machine Adjustments
Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL Fig. 33 Fig. 34 Machine Adjustments Adjusting the Turning and Drilling/Milling Spindle Clearances Adjusting the Bench Beveled Gib After operating the machine for a long period of time, clearances will drift on the turning and milling/drilling spindles. -
Page 11: After Each Use
Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL Maintenance Interval Maintenance Point 1. Check the tightness of the mounting bolts holding the head in place. 2. If overheating is observed, or unusual noises are produced, stop the machine immediately to check for lack of lubrication, faulty adjustments, dull tool bits, or other deficiencies. - Page 12 Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL 22 of 34 23 of 34...
- Page 13 Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL Part T. Tool Post 24 of 34 25 of 34...
- Page 14 Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL 26 of 34 27 of 34...
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Page 15: Parts List
Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL Parts List Item Part No. Name & Spec Qty. Item Part No. Name & Spec Qty. GB297-84 bearing E7208 L-H007.1-01 GB1096-79 flat key 10*25 GB70-85 socket cap screw M6*16 L-H007.2-05 spindle GB117-86... - Page 16 Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL Item Part No. Name & Spec Qty. Item Part No. Name & Spec Qty. GB68-85 countersink screw M4*8 GB1358-73 clutch handle BM10*40 GB24-79 L-H007.3-16 slotted round nut M24*1.5 banking shalf Gb276-84 bearing 205...
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Page 17: Replacement Parts
Milling and Drilling Machine Milling and Drilling Machine OWNER’S MANUAL OWNER’S MANUAL Item Part No. Name & Spec Qty. Item Part No. Name & Spec Qty. GB37 T-shaper screw bolt M10*26 GB117-85 taper bolt 4*25 basement GB71-85 conical pointed tightening screw M6*10 ... - Page 18 Milling and Drilling Machine OWNER’S MANUAL Limitations on the Warranty This limited warranty does not cover: (a) normal wear and tear; (b) accessories both consumable and durable; (c) damage through abuse, neglect, misuse, or as a result of any accident or in any other manner; (d) damage from misapplication, overloading, or improper installation;...
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