Monessen Hearth SDV500 Installation And Operating Instructions Manual
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Monessen Hearth SDV500 Installation And Operating Instructions Manual

Monessen Hearth SDV500 Installation And Operating Instructions Manual

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DIRECT VENT GAS FIREPLACE

INSTALLATION AND OPERATING INSTRUCTIONS

WARNINGS
IF THE INFORMATION IN THESE INSTRUCTIONS ARE
NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
–
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
–
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fire department.
–
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment,
alteration, services or maintenance can cause injury or
property damage. Refer to this manual. For assistance
or additional information consult a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket*,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
* Aftermarket: Completion of sale, not for purpose of resale,
from the manufacturer.
READ BEFORE INSTALLING. SAVE THESE INSTRUCTIONS
SDV SERIES
MODELS:
SDV500 and SDV600
DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED
OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
CHILDREN AND ADULTS SHOULD
BE ALERTED TO THE HAZARDS OF
HIGH SURFACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID BURNS
OR CLOTHING IGNITION.
Y O U N G C H I L D R E N S H O U L D B E
SUPERVISED WHEN THEY ARE IN THE
SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED ON
OR NEAR THE APPLIANCE.
KEEP THE ROOM AREA CLEAR AND
FREE FROM COMBUSTIBLE MATERIALS,
GASOLINE, AND OTHER FLAMMABLE
VAPORS AND LIQUIDS.

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  • Page 1: Installation And Operating Instructions

    SDV SERIES DIRECT VENT GAS FIREPLACE INSTALLATION AND OPERATING INSTRUCTIONS MODELS: SDV500 and SDV600 WARNINGS IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

  • Page 2: Table Of Contents

    CONTENTS Thank you and congratulations on your purchase of a Monessen Hearth Systems Fireplace. PLEASE READ THE INSTALLATION AND OPERATION INSTRUCTIONS BEFORE USING THE APPLIANCE! IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.

  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION INSTALLER OWNER Please leave these instructions with the owner. Please retain these instructions for future reference. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous. •...
  • Page 4 IMPORTANT SAFETY INFORMATION Continued from page 3 IMPORTANT: 12. Do not use this fireplace to cook food or burn paper or PLEASE READ THE FOLLOWING CAREFULLY other objects. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises 13.

  • Page 5: Product Features

    On/Off/RS Switch Ignitor Blower Control Optional Remote " Nailing Figure 1 - SDV500 and SDV600 Fireplace Receiver Flage CODE APPROVAL Direct Vent type appliances draw all combustion air from outside of the dwelling through the vent pipe. These appliances have been tested by CSA and found to comply with the established standards for DIRECT VENT GAS...

  • Page 6: Pre-Installation Information

    3.5" Manifold Press: (W.C.) 10" Maximum Supply Pressure 10.5" Maximum Supply Pressure 13" Minimum Supply Pressure 4.5" Minimum Supply Pressure 11" Model Number SDV500 SDV600 Natural Propane Natural Propane Max. Btu/hr Input 30,000 30,000 32,000 32,000 Min. Btu/hr Input 22,000...

  • Page 7: Fireplace Framing

    FIREPLACE FRAMING Firebox framing can be built before or after the appliance is set in place. Construct firebox framing following Figure 2 and the chart below for your specific installation requirements. See Figures 3 and 4 on Pages 8 and 9 for firebox dimensions. The framing headers may rest on the top of the firebox standoffs.

  • Page 8: Fireplace Dimensions

    PRE-INSTALLATION INFORMATION SDV500 " " " " " " " " " " " " " 40" Center " of Pipe " " " " 1" 36" " Figure 3 - SDV500 Fireplace Dimensions 56D0106...
  • Page 9 PRE-INSTALLATION INFORMATION SDV600 " " " " " " " " " " " " " 40" Center " of Pipe " " " " 1" 42" " Figure 4 - SDV600 Fireplace Dimensions 56D0106...

  • Page 10: Fireplace Location

    PRE-INSTALLATION INFORMATION FIREPLACE LOCATION Plan for the installation of your appliance. This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired.

  • Page 11: Clearances

    SECURING FIREPLACE TO FLOOR OR FRAMING The fireplace must be secured to the floor and/or to framing studs as shown in Figure 6 . Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side brackets are adjustable from 1/2"...
  • Page 12 CLEARANCES CLEARANCES TO COMBUSTIBLES Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance.

  • Page 13: Installation Information

    The following actions will void the warranty on your venting system: • Installation of any damaged venting component. • Unauthorized modification of the venting system. • Installation of any component part not manufactured or approved by Monessen Hearth Systems • Installation other than permitted by these instructions. 56D0106...
  • Page 14 VENT INSTALLATION This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems. A Minimum of 3"...

  • Page 15: Optional Top Vent Application

    VENT INSTALLATION OPTIONAL TOP VENT APPLICATION A f t e r c o n v e r s i o n t o t o p v e n t The appliance is shipped as a rear vent unit. If the installation configuration the 4"...

  • Page 16: Installation Planning

    VENT INSTALLATION INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness.
  • Page 17 VENT INSTALLATION FOR HORIZONTAL TERMINATION Inside Corner Detail Vent Terminal Air Supply Inlet Area Where Terminals Not Permitted Figure 12 - Horizontal Vent Termination Location MINIMUM DISTANCES A = Clearance above the grade, a veranda, porch, deck, or balcony [*12" (305mm) minimum]. B = Clearance to window or door that may be opened [*12"...
  • Page 18 VENT INSTALLATION TERMINATION CLEARANCES FOR BUILDINGS WITH COMBUSTIBLE AND NONCOMBUSTIBLE EXTERIORS Figure 13 - Allowable Venting Chart HOW TO USE THE VENT GRAPH The Vent Graph should be read in conjunction with the following Dimensions in vent installation instructions to determine the relationship between Feet the vertical and horizontal dimensions of the vent system.

  • Page 19: Rear Wall Vent Installation

    VENTING INSTALLATION REAR WALL VENT INSTALLATION When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance • The maximum horizontal distance between the rear of the appliance and the outside of termination is 20" (508 m). See Figure 15.
  • Page 20 VENT INSTALLATION REAR WALL VENT INSTALLATION (continued) 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “UP” on the vent cap facing up.

  • Page 21: Horizontal (Through The Wall) Termination Configurations

    VENT INSTALLATION HORIZONTAL (THROUGH THE WALL) TERMINATION CONFIGURATIONS Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the vari- ous dimensions allowable.
  • Page 22 VENT INSTALLATION 90° HORIZONTAL (THROUGH THE WALL) TERMINATION CONFIGURATION (Continued) • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36" (914 mm) (Fig. 21 A and B) This does not apply if the 90° elbows are used to increase or redirect a vertical rise.

  • Page 23: Below Grade Installation

    VENT INSTALLATION BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.

  • Page 24: Vertical Through-The-Roof Installation

    VENT INSTALLATION VERTICAL THROUGH-THE-ROOF APPLICATIONS A restrictor disc must be installed on any vertical termination that is higher than 12'. Install restrictor disc into 4" fireplace collar or first vent sections. See Figure 28. Restrictor Disc Stove Collar Figure 28 - Installing Restrictor Disc into Stove Collar 56D0106...
  • Page 25 VENT INSTALLATION VERTICAL THROUGH-THE-ROOF APPLICATIONS (continued) This Gas Fireplace has been approved for, • Vertical installations up to 40' (12m) in height. Up to a 10' (3m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. See Figure 29. Support Straps Every...

  • Page 26: Installation For Vertical Termination

    VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling joist, Roof roof rafters or other framing will obstruct the venting system, Flashing consider an offset. See Figure 31 to avoid cutting load bearing members.
  • Page 27 VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION (CONTINUED) 4. Connect a section of pipe and extend up through the hole. NOTE: If an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. See Figure 31, page 26. Whenever possible, use 45° elbows instead of 90°...

  • Page 28: Fireplace Installation

    FIREPLACE INSTALLATION CHECK GAS TYPE Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace according to your gas type. INSTALLING GAS PIPING TO FIREPLACE LOCATION INSTALLATION ITEMS NEEDED Before installing fireplace and burner system, make sure you...
  • Page 29 FIREPLACE INSTALLATION Only persons licensed to work with A manual shutoff valve must be gas piping may make the necessary installed upstream of the appliance. gas connections to this appliance. Union tee and plugged " NPT pressure tapping point should be installed upstream of the appliance.

  • Page 30: Checking Gas Pressure

    CHECKING GAS PRESSURE Check gas type. The gas supply must be the same as stated on the applianceʼs rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. To ease installation, a 30" (mm) flex line with manual shut-off valve has been provided with on this appliance.

  • Page 31: Electrical Installation

    ELECTRICAL INSTALLATION ELECTRICAL WIRING This fireplace will work without any electrical supply. Electricity is only needed to operate blower. NOTE: If installed in mobile home, fireplace must be bolted securely to floor. Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service.

  • Page 32: Electronic Pilot Ignition Wiring

    ELECTRICAL INSTALLATION ELECTRONIC PILOT IGNITION WIRING Do not connect 110-120 VAC to the Remote Wall Switch. The appliance will malfunction or destroyed. Figure 39 - Electronic Ignition System Wiring Diagram REMOTE WALL SWITCH Position the wall switch. Do not extend beyond the 15 feet of wire. OPTIONAL DC REMOTE SYSTEMS These instructions replace the section entitled Hearth Mount in the Millivolt hand held remote instructions supplied with the remote.

  • Page 33: Canopy Installation

    CANOPY INSTALLATION 1. Unhook top filigree. Set aside. See Figure 40. 2. Remove canopy from top of unit. 3. Attach canopy to underside of top outer shell with there (3) screws provided. See Figure 41. 3. Reinstall filigree. Filigree Canopy Figure 40 - Removing Filigree Screws Figure 41 - Installing Canopy...

  • Page 34: Glass Removal

    GLASS REMOVAL GLASS FRAME REMOVAL 1. Remove filigree from the top. 2. Release two clamps on bottom of fireplace. See Figure 42. 3. Tilt glass frame out and lift glass frame up until it clears three tabs on top of fireplace. 4.

  • Page 35: Rockwool Placement

    ROCK WOOL PLACEMENT 1. Place rock wool on burner to provide glowing embers. For best results, pull the rock wool apart into pieces the size of a nickel or smaller. 2. Place the logs on the burner. See Log Placement page 37. 3.

  • Page 36: Andiron Installation

    ANDIRON INSTALLATION Bolt 1. Remove two (2) brackets and two (2) bolts from package. 2. Attach bracket to back of each andiron with bolts Andiron Bracket provided. See Figure 44. 3. Line up the rectangle hold on bracket with grate bar.

  • Page 37: Log Placement

    LOG PLACEMENT 1. Place rear log (#1) on grate assembly. Log should rest firmly on the Rear Log (#1) two log mounting pins at the back of the plate. See Figure 46. 2. Place bottom right log (#2) on grate. Log should rest firmly on two right mounting pins of plate.
  • Page 38 LOG PLACEMENT 4. Line up the indention on bottom of right top log (#4) with Right Top protrusion on top of right bottom log. See Figure 49. Log (#4) 5. Line up the indention on bottom of top left log (#5) with the protrusion on top of bottom left log.

  • Page 39: Operating Instructions

    OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in battery ignitor while following these instructions exactly.

  • Page 40: Lighting Pilot

    OPERATING INSTRUCTIONS LIGHTING PILOT FOR THE FIRST TIME APPROVED LEAK TESTING METHOD If using a soap and water You may check for gas leaks with the following methods only: solution to test for leaks, • Soap and water solution DO NOT spray solution onto control body.

  • Page 41: Lighting Burner

    OPERATING INSTRUCTIONS LIGHTING BURNER MAIN BURNER SWITCH The “ON/OFF” switch for the main burner can be found behind door of the fire- place. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON” position to light the main burner.

  • Page 42: Burmer, Pilot And Control Compartment

    OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING A. This appliance is equipped with an ignition device (Piezo) which automatically lights the pilot. Do If you do not follow these instructions NOT try to light the burner by hand. exactly, a fire or explosion may result B.

  • Page 43: Cleaning And Maintenance

    CLEANING AND MAINTENANCE Turn off gas before servicing fireplace. It is recommended that a qualified service technician perform these check-ups at the beginning of each heating season BURNER, PILOT AND CONTROL COMPARTMENT Thermocouple Keep the control compartment, logs, and burner areas surrounding the logs clean Thermopile by vacuuming or brushing at least twice a year.

  • Page 44: Glass Door

    CLEANING AND MAINTENANCE VENT SYSTEM The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure proper function.

  • Page 45: Replacement Parts

    ILLUSTRATED PARTS LIST VENT COMPONENTS Simpson Duravent or Qty/ Other Approved Venting Item Box Description Components P/N Simpson Horizontal High Wind Termination Cap Horizontal Termination Cap with Built-In Vinyl Siding Standoff, Heat Deflector, Firestop and Adjustable Pipe 7" to 11" BHRTK Horizontal Termination Cap Built-In Vinyl Siding Standoff, Heat Deflector, Firestop, 90°...

  • Page 46: Firebox Components

    ILLUSTRATED PARTS LISTS FIREBOX COMPONENTS 56D0106...

  • Page 47: Logs

    ILLUSTRATED PARTS LISTS FIREBOX COMPONENTS Item Description SDV500 SDV600 Standard Features Junction Box Assembly 26D2128K 26D2128K Filigree Black 56D0192 56D0672 Glass Frame Assembly 56D0108 56D0608 Canopy 56D0277 56D0697 Factory Installed Options Firebox Floor 56D0014 56D0014 Standard Firebrick Center 56D0013 56D0013...

  • Page 48: Additional Accessories

    ILLUSTRATED PARTS LISTS ADDITIONAL ACCESSORIES 56D0106...
  • Page 49 ILLUSTRATED PARTS LISTS ADDITIONAL ACCESSORIES/FIELD INSTALLED OPTIONS AVAILABLE Item Description SDV500 SDV600 Metal Trim - Brass BRMTK36 BRMTK42 Metal Trim - Pewter BLMTK36 PWMTK42 Metal Trim - Black PWMTK36 BLMTK42 Curved Design - Black BLMTK36 BLMTK42 Curved Design - Brass...

  • Page 50: Standing Pilot - Millivolt Control

    ILLUSTRATED PARTS LISTS STANDING PILOT — MILLIVOLT CONTROL 11,12, 13, 14, 15, 16 56D0106...
  • Page 51 ILLUSTRATED PARTS LISTS STANDING PILOT – MILLIVOLT CONTROL Item Description SDV500NV SDV500PV SDV600NV SDV600PV Gas Valve Assembly 37D0117 37D0118 37D0117 37D0118 Pilot Assembly 37D0018 37D0019 37D0018 37D0019 Replacement Thermocouple 37D1067 37D1067 37D1067 37D1067 Replacement Igniter and Wire 37D1069 37D1069 37D1069 37D1069 Replacement Thermopile 37D1068...

  • Page 52: Electronic Ignition

    ILLUSTRATED PARTS LISTS ELECTRONIC IGNITION 56D0106...
  • Page 53 ILLUSTRATED PARTS LISTS ELECTRONIC IGNITION Item Description SDV500 SDV600 Gas Valve Assembly 37D0016 37D0017 Pilot Assembly 37D0020 37D0021 Burner Tube 54D0288 54D0288 Flexhose with Shutoff Valve 23D6046 23D6046 Rocker Switch 41D0048 41D0048 Injector 56D0113/114 56D0614/62D3003 Burner Assembly 56D0136 56D0136 Venturi...

  • Page 54: Troubleshooting

    TROUBLESHOOTING STANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE ACTION 1. Spark ignitor A. Wire disconnected. A. Open door and check to make sure wire is connected to ignitor. will not light B. Check for spark at electrode and pilot. If no spark and electrode pilot after B.
  • Page 55 TROUBLESHOOTING ELECTRONIC IGNITION START 1. Turn gas supply off. Check: Line voltage (120VAC) 2. Turn ON/OFF switch to “ON” Low voltage transformer (19.5 minimum VAC) Power to module (24V Normal) ON/OFF switch Wiring connections Is there a spark across Unplug ignition lead and ignitor sensor gap? check spark at module (24VAC normal).
  • Page 56 TROUBLESHOOTING GENERAL TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE ACTION 1. Glass Soots A. Flame impingement on logs A. Install log set per the instructions Inspect the injector and air intake area. Make sure this area does not have any blockage from debris and clean. Check gas supply.
  • Page 57 NOTES 56D0106...

  • Page 58: Massachusetts Residents Only

    MASSACHUSETTS RESIDENTS ONLY: PLEASE READ AND FOLLOW THESE SPECIAL REQUIREMENTS NOTE REGARDING VENTED PRODUCTS This product must be installed by a licensed plumber or gas fi tter when installed within the Commonwealth of Massachusetts. Any residence with a direct vent product must have a CO detector installed in the residence. Installation of the fi...
  • Page 59 SPECIAL REQUIREMENTS CONTINUED 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accor- dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certi- fi ed. 3. SIGNAGE. A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the build- ing at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment.

  • Page 60: Warranty

    BASIC WARRANTY Monessen Hearth Systems (MHS) warrants the components and materials in your gas appliance to be free from manufac- turing and material defects for a period of two years from date of installation. After installation, if any of the components manufactured by MHS in the appliance are found to be defective in materials or workmanship, (MHS) will, at its option, replace or repair the defective components at no charge to the original owner.

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