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(1-3/4 to 2-15/16) Reverse switch Net weight**: kg (lbs) 2.1 (4.6) 2.3 (5.0) *Overall length of driver bit may differ by country. **BFR540: includes battery BL1430; BFR550/ BFR750: includes battery BL1830 See next page for "Standard equipment" and "Optional accessories".
Belt clip ........... 1 Belt clip ........... 1 Note: The standard equipment for the tool shown above may differ by country. ptional accessories Phillips bit 2-162 or 2-157 (for BFR540/ BFR550) Battery BL1430 (for BFR540) Battery BL1830 Square bit 2-162 or 2-157 (for BFR540/ BFR550)
1R291 Retaining ring S and R pliers Removing Casing cover and Insulation sleeve [2] LUBRICATION Apply Makita grease FA.No.2 to the following portions designated with the black triangle to protect parts and product from unusual abrasion. Item No. Description Portion to lubricate Steel ball 3.5...
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P 4/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly DISASSEMBLING Disassemble by taking the steps described in Fig. 2 to Fig 17. Fig. 2 Fig. 3 1) Loosen Thumb screw M4x28 3) While pressing Clamper, remove three M4x12 Countersunk by turning counterclockwise.
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P 5/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly (cont.) DISASSEMBLING Fig. 7 7) While pressing the locking claws of Casing cover inward Dial 42 can now be removed from using 1R291, pull off Feeder box section from Casing cover. Casing complete by unscrewing Countersunk head screw M4x12.
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P 6/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly (cont.) DISASSEMBLING Fig. 11 11) Remove Box cover complete from Feeder box Side view of Feeder box by unscrewing Tapping screw 4x18. after removing Box cover complete Compression spring 6 Box cover complete Feeder box...
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P 8 /16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly (cont.) ASSEMBLING 1) Assemble Sleeve 5, Spur gear 16 and Shoulder pin 6 to Feeder box. (See Fig. 17 to Fig. 15 on page 7.) 2) Assemble Wheel together with Dust cover to Feeder box. (See Fig. 14.) Important 1: Dust cover must be fixed securely to Feeder box as described in Fig.
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P 9 /16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly (cont.) ASSEMBLING 4) Assemble Ratchet arm complete and Compression spring 6 to Spur gear 16. (See Fig. 12 on page 6.) 5) Assemble Box cover complete to Feeder box. (See Fig. 11 on page 6.) 6) Make sure that Wheel moves correctly as described in Fig.
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P 10/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly (cont.) ASSEMBLING 8) Casing complete can be assembled by doing the reverse of the disassembling steps. (Fig. 7 to Fig. 2 on pages 5 to 4) Note: Be sure to follow the instructions described in Fig. 25 to Fig. 27. Fig.
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P 11/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -2. Stopper Base Section DISASSEMBLING Disassemble by taking the steps described in Fig. 28 to Fig. 31. Fig. 28 Fig. 29 1) Remove Guide box complete from Stopper base together with 2) Separate Guard from Guide box complete. Guard first by inserting slotted screwdriver into the rectangular hole of Stopper base, then by pushing Guide box complete with the screwdriver.
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P 12/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -3. Clutch Section DISASSEMBLING Disassemble by taking the steps described in Fig. 32 to Fig. 36. Fig. 33 Fig. 34 3) Remove Housing (R) from Housing (L) 4) Remove Clutch section from Housing (L). by unscrewing nine 4x18 Tapping screws.
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5) Assemble the parts illustrated below into Clutch section. Note: Plane bearing 14 Apply Makita grease FA.No.2 to the cam portion of Spindle B to prevent Flat washer 25 (2 pcs) Steel ball 3.5 from falling off from Spindle B.
P 14/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -4. Motor Section DISASSEMBLING 1) Remove Casing assembly. (Fig. 2 on page 4) Then disassemble Front cover, Guide attachment and Belt clip. (Fig. 32 on page 11) 2) Remove Housing (R) from Housing (L) by unscrewing nine 4x18 Tapping screws. (Fig. 33 on page 12) 3) Disassemble Armature from the machine as illustrated in Figs.
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P 15/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -4. Motor Section (cont.) ASSEMBLING 3) Assemble the Motor section to Housing (L) as illustrated in Fig. 45. Fig. 45 Assembling Brush Holder to Housing (L) Housing L 1) Fit Brush holder complete in the groove groove of Housing (L).
P 16/16 ircuit diagram Fig. D-1 Color index of lead wires' sheath Black Brush Holder Switch Complete Terminal iring diagram Fig. D-2 Switch lead wires (red, black) must be passed between rib A and rib B. Switch Brush holder rib B complete rib A Switch lead wires (red, black)