Makita BFR540 Technical Information

Cordless auto feed screwdriver
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T
ECHNICAL INFORMATION
Model No.
Description
C
ONCEPT AND MAIN APPLICATIONS
Models BFR540, BFR550 and BFR750 have been developed
as the advanced models of Model BFR440, featuring higher durability.
These models feature more reliable casing attachment
with the following benefits:
Rigid aluminum casing
Stopper base with anti-tilt device for preventing screws from swaying
Rubber cap securely fixed to stopper base
Dust-proof construction for smooth sliding action
These products are available in the following variations.
BFR540
Model No.
BFR540
BFR540RFE
BFR540RFE3
BFR540Z
BFR550
BFR550
BFR550RFE
BFR550RFE3
BFR550Z
BFR750
BFR750
BFR750RFE
BFR750RFE3
BFR750Z
All models also include the accessories listed in "Standard equipment".
S
pecification
Specification
Voltage: V
Battery
Capacity: Ah
Cell
Max output: W
No load speed: min.
Driver bit: mm (")
Capacities: mm (")
[collated drywall screw]
Reverse switch
Net weight**: kg (lbs)
*Overall length of driver bit may differ by country.
**BFR540: includes battery BL1430; BFR550/ BFR750: includes battery BL1830
See next page for "Standard equipment" and "Optional accessories".
BFR540, BFR550, BFR750
Cordless Auto Feed Screwdriver
Battery
type
quantity
2
BL1430
(Li-ion 3.0Ah)
3
No
2
BL1830
(Li-ion 3.0Ah)
3
No
2
BL1830
(Li-ion 3.0Ah)
3
No
Model
= rpm
-1
Shank
Overall length*
Diameter
Overall length
Battery
Plastic
Charger
cover
carrying case
1
DC18RA
Yes
2
No
No
No
1
DC18RA
Yes
2
No
No
No
1
DC18RA
Yes
2
No
No
No
BFR540
14.4
3.0
Li-ion
235
162 (6-3/8) or 157 (6-3/16)
25 to 55
(1 to 2-3/16)
2.1 (4.6)
L
W
(The image above is BFR540.)
Dimensions: mm (")
BFR540/BFR550
Length (L)
424 (16-3/4)
Width (W)
Height (H)
Offered to
North America
All countries except North America
All countries
North America
All countries except North America
All countries
North America
All countries except North America
All countries
BFR550
18
3.0
Li-ion
235
4,000
6.35 (1/4) Hex
182 (7-1/8) or 177 (7)
4 (5/32)
(1-3/4 to 2-15/16)
Yes
2.3 (5.0)
PRODUCT
P 1/16
H
BFR750
464 (18-1/4)
80 (3-1/8)
238 (9-3/8)
BFR750
45 to 75

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Summary of Contents for Makita BFR540

  • Page 1 (1-3/4 to 2-15/16) Reverse switch Net weight**: kg (lbs) 2.1 (4.6) 2.3 (5.0) *Overall length of driver bit may differ by country. **BFR540: includes battery BL1430; BFR550/ BFR750: includes battery BL1830 See next page for "Standard equipment" and "Optional accessories".
  • Page 2: Standard Equipment

    Belt clip ........... 1 Belt clip ........... 1 Note: The standard equipment for the tool shown above may differ by country. ptional accessories Phillips bit 2-162 or 2-157 (for BFR540/ BFR550) Battery BL1430 (for BFR540) Battery BL1830 Square bit 2-162 or 2-157 (for BFR540/ BFR550)
  • Page 3: Necessary Repairing Tools

    1R291 Retaining ring S and R pliers Removing Casing cover and Insulation sleeve [2] LUBRICATION Apply Makita grease FA.No.2 to the following portions designated with the black triangle to protect parts and product from unusual abrasion. Item No. Description Portion to lubricate Steel ball 3.5...
  • Page 4 P 4/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly DISASSEMBLING Disassemble by taking the steps described in Fig. 2 to Fig 17. Fig. 2 Fig. 3 1) Loosen Thumb screw M4x28 3) While pressing Clamper, remove three M4x12 Countersunk by turning counterclockwise.
  • Page 5 P 5/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly (cont.) DISASSEMBLING Fig. 7 7) While pressing the locking claws of Casing cover inward Dial 42 can now be removed from using 1R291, pull off Feeder box section from Casing cover. Casing complete by unscrewing Countersunk head screw M4x12.
  • Page 6 P 6/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly (cont.) DISASSEMBLING Fig. 11 11) Remove Box cover complete from Feeder box Side view of Feeder box by unscrewing Tapping screw 4x18. after removing Box cover complete Compression spring 6 Box cover complete Feeder box...
  • Page 7 P 7/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly (cont.) DISASSEMBLING Fig. 15 Fig. 16 15) Remove Shoulder pin 6 from Feeder box. 16) Remove Spur gear 16 from Feeder box. Shoulder pin 6 Sleeve 5 Spur gear 16 Spur gear 16 Fig.
  • Page 8 P 8 /16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly (cont.) ASSEMBLING 1) Assemble Sleeve 5, Spur gear 16 and Shoulder pin 6 to Feeder box. (See Fig. 17 to Fig. 15 on page 7.) 2) Assemble Wheel together with Dust cover to Feeder box. (See Fig. 14.) Important 1: Dust cover must be fixed securely to Feeder box as described in Fig.
  • Page 9 P 9 /16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly (cont.) ASSEMBLING 4) Assemble Ratchet arm complete and Compression spring 6 to Spur gear 16. (See Fig. 12 on page 6.) 5) Assemble Box cover complete to Feeder box. (See Fig. 11 on page 6.) 6) Make sure that Wheel moves correctly as described in Fig.
  • Page 10 P 10/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -1. Casing Assembly and Feeder Box Assembly (cont.) ASSEMBLING 8) Casing complete can be assembled by doing the reverse of the disassembling steps. (Fig. 7 to Fig. 2 on pages 5 to 4) Note: Be sure to follow the instructions described in Fig. 25 to Fig. 27. Fig.
  • Page 11 P 11/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -2. Stopper Base Section DISASSEMBLING Disassemble by taking the steps described in Fig. 28 to Fig. 31. Fig. 28 Fig. 29 1) Remove Guide box complete from Stopper base together with 2) Separate Guard from Guide box complete. Guard first by inserting slotted screwdriver into the rectangular hole of Stopper base, then by pushing Guide box complete with the screwdriver.
  • Page 12 P 12/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -3. Clutch Section DISASSEMBLING Disassemble by taking the steps described in Fig. 32 to Fig. 36. Fig. 33 Fig. 34 3) Remove Housing (R) from Housing (L) 4) Remove Clutch section from Housing (L). by unscrewing nine 4x18 Tapping screws.
  • Page 13 5) Assemble the parts illustrated below into Clutch section. Note: Plane bearing 14 Apply Makita grease FA.No.2 to the cam portion of Spindle B to prevent Flat washer 25 (2 pcs) Steel ball 3.5 from falling off from Spindle B.
  • Page 14: Motor Section

    P 14/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -4. Motor Section DISASSEMBLING 1) Remove Casing assembly. (Fig. 2 on page 4) Then disassemble Front cover, Guide attachment and Belt clip. (Fig. 32 on page 11) 2) Remove Housing (R) from Housing (L) by unscrewing nine 4x18 Tapping screws. (Fig. 33 on page 12) 3) Disassemble Armature from the machine as illustrated in Figs.
  • Page 15 P 15/16 epair [3] DISASSEMBLY/ASSEMBLY [3] -4. Motor Section (cont.) ASSEMBLING 3) Assemble the Motor section to Housing (L) as illustrated in Fig. 45. Fig. 45 Assembling Brush Holder to Housing (L) Housing L 1) Fit Brush holder complete in the groove groove of Housing (L).
  • Page 16: Circuit Diagram

    P 16/16 ircuit diagram Fig. D-1 Color index of lead wires' sheath Black Brush Holder Switch Complete Terminal iring diagram Fig. D-2 Switch lead wires (red, black) must be passed between rib A and rib B. Switch Brush holder rib B complete rib A Switch lead wires (red, black)

This manual is also suitable for:

Bfr550Bfr750

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