Prepare Boiler - Weil-McLain GOLD CGt Manual

GOLD CGt Gas-Fired Water Boiler — Boiler Manual
1d
Prepare boiler location — vent system
Failure to follow all instructions can result in flue gas spillage and carbon monoxide emissions, causing severe
personal injury or death.
Inspect existing chimney before installing boiler. Failure to clean or replace perforated pipe or tile lining will cause
severe personal injury or death.
Direct exhaust venting (Category III)
Connecting more than one appliance to a direct exhaust system will cause flue gas spillage or appliance malfunc-
tion, resulting in possible severe personal injury, death or substantial property damage.
When removing boiler from an
existing common vent system:
At the time of removal of an existing boiler, the following
steps shall be followed with each appliance remaining con-
nected to the common venting system placed in operation,
while the other appliances remaining connected to the
common venting system are not in operation.
Seal any unused openings
a.
system.
Visually inspect the venting system
b.
and horizontal pitch and determine there is no blockage
or restriction, leakage, corrosion or other deficiencies
which could cause an unsafe condition.
c. Test vent system
building doors and windows and all doors between
the space in which the appliances remaining connected
to the common venting system are located and other
spaces of the building. Turn on clothes dryers and any
appliance not connected to the common venting system.
Turn on any exhaust fans, such as range hoods and
bathroom exhausts, so they will operate at maximum
speed. Do not operate a summer exhaust fan. Close
fireplace dampers.
Place in operation
d.
Follow the lighting/operating instructions. Adjust
thermostat so appliance will operate continuously.
Test for spillage
e.
minutes of main burner operation. Use the flame of a
match or candle.
f. After it has been determined that
remaining connected to the common venting system
properly vents when tested as outlined above, return
doors, windows, exhaust fans, fireplace dampers, and
any other gas-burning appliance to their previous con-
ditions of use.
Any improper operation of common venting system should
be corrected so the installation conforms with the National
Fuel Gas Code, ANSI Z3.1-latest edition. Correct by re-
sizing to approach the minimum size as determined using
the appropriate tables in Part 11 of that code. Canadian
installations must comply with B149.1 or B149. Instal-
lation Code.
8
— Do not common vent the CGt in a direct exhaust system (Category III).
in the common venting
for proper size
— Insofar as is practical, close all
the appliance being inspected.
at draft hood relief opening after 5
each appliance
Chimney or vent require-
ments
1. Venting must be installed according to Part 7,
Venting of Equipment, of National Fuel Gas
Code, ANSI Z3.1-latest edition and appli-
cable building codes. Canadian installations
must comply with B149.1 or B149. Installation
Codes.
. See Ratings table on page 65 for minimum chim-
ney or vent sizes. A chimney or vent
listed cap
should extend
the highest point
where it passes through a roof
at least 2 feet higher
of a building and
any portion of a building within a horizontal
distance of 10 feet
. A chimney or vent must not
extend less than the distances stated above.
3. A lined chimney is preferred and must be used
when required by local, state, provincial and
national codes, laws, regulations and ordinances.
Vitreous tile linings with joints that prevent
retention of moisture and linings made of non-
corrosive materials are best. Advice for flue con-
nections and chimney linings can be obtained
from local gas utility.
vent pipe or single-wall vent pipe may be used
as a liner.
4. Cold masonry chimneys, also known as outside
chimneys, typically have one or more walls ex-
posed to outside air.
gas-fired boiler with automatic vent damper
is vented through this type of chimney, the
potential exists for condensation to occur. Con-
densation can damage a masonry chimney. Weil-
McLain recommends the following to prevent
possible damage.
a. Line chimney with corrosion-resistant
metal liner such as AL9-4C® single-wall
stainless steel or B-vent. Size liner per Na-
tional Fuel Gas Code ANSI Z3.1-latest
edition.
b. Provide drain trap to remove any conden-
sate.
Part Number 550-110-290/0107
without a
at least 3 feet above
than
Type B
double-wall metal
When any atmospheric