MasterCraft Prostar Series Owner's Manual
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MasterCraft Prostar Series Owner's Manual

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See also: Owner's Manual
MasterCraft's
MasterCraft's
PROSTAR, MARISTAR
PROSTAR, MARISTAR
AND X-SERIES
AND X-SERIES
Owners Manual
Owners Manual
2005
2005

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Summary of Contents for MasterCraft Prostar Series

  • Page 1 MasterCraft’s MasterCraft’s PROSTAR, MARISTAR PROSTAR, MARISTAR AND X-SERIES AND X-SERIES Owners Manual Owners Manual 2005 2005...
  • Page 2 > > > > > Congratulations on your choice of the finest ski and wakeboard boat available. MasterCraft is the recognized world leader for inboard ski boats today and has been for more than 35 consecutive years. The quality, innovation, selection and value are unmatched in the industry.
  • Page 3 Personal flotation devices (“PFDs”) save lives mation and must be read and followed to avoid injury or and ensure positive experiences. MasterCraft offers many damage, as applicable. We strongly encourage your to cross- proactive approaches to the boating experience, but the...
  • Page 4 Do not add any attachments that are not installed by MasterCraft. Do not climb on, sit on, stand on, jump off or dive off the tower. Never allow passengers to sit behind the tow rope attachment point.
  • Page 5 Clothing or body parts can get caught in moving parts, causing serious injury or death. Keep away from moving parts! (Pages 16-5, 16-6 and 16-7) Adding additional ballast to your MasterCraft boat is not recommended, and can result in impaired visibility, diminished handling characteristics and instability when operating your boat, and may result in potential structural and/or engine damage to your boat, which damage will not be covered by your warranty.
  • Page 6 (Page 7-2) Fuels that are blended to contain methanol or wood alcohol are not to be used in MasterCraft engines. These fuels can corrode some metal parts in your fuel system and engine. Damage caused by the use of unapproved fuels is not covered by warranty.

  • Page 7: Table Of Contents

    LOOSE OR MISSING HARDWARE TROUBLESHOOTING ---------------------------------------------------------------- 21-1 -------------------------------------------------------- 16-4 LIMITED WARRANTY STATEMENT CABLE KINKS WEAR AND INTERFERENCE ---------------------------------------------------------- 22-1 ---------------------------------------------------------------------------------- 16-4 GENUINE MASTERCRAFT PARTS IMPELLER -------------------------------------------------------------------------- 23-1 ---------------------------------------------------------------------- 16-5 WARRANTY TRANSFER PROPELLER SHAFT LOG ---------------------------------------------------------------------------- 24-1 -------------------------------------------------------------------------- 16-6 TEAM MASTERCRAFT...

  • Page 8: Boating Safety

    The precautions listed in this manual and on the boat are not all-inclusive. If a procedure, method, tool or part is not specifically recommended by MasterCraft, using it may place you and others in an unsafe situation; as well, you may render your warranty void.
  • Page 9 UNITED STATES SOUTH PICKETT STREET REQUIRED EQUIPMENT 22304 ALEXANDRIA VA Your MasterCraft has been equipped at the factory with most of the federally (703) 823-9550 required safety equipment for inland waters (Class I, 16-foot-to-26-foot water- http://boatus.com craft). This equipment includes: •...
  • Page 10 Do not add any attachments that are not installed by MasterCraft. and oil vapors. You must also operate the blower for at least Do not climb on, sit on, stand on, jump off or dive off the tower.
  • Page 11 Non-swimmers of any age should never be without one. Your MasterCraft boat can be the source of countless hours of family fun and building friendships. But it works only if YOU use your head before, during and after your boating.
  • Page 12 You should keep the other vessel on your port (left) side. This rule doesn’t apply if both of you can clear each other by continuing your set course and speed. – 2005 MASTERCRAFT OWNERS MANUAL PAGE...
  • Page 13 These markers are white with black letters and orange borders. The information signifies speed zones, restricted areas, danger areas and general information. Remember: Markings may vary by geographic location. Always consult local boating authorities before driving your boat in unfamiliar waters. – 2005 MASTERCRAFT OWNERS MANUAL PAGE...
  • Page 14 T O I N D I V I D U A L PROSTAR 190 PROSTAR 197 PROSTAR 209 PROSTAR 205V MARISTAR 210 MARISTAR 230 X-10 MARISTAR 280 X-30 X-80 X-STAR – 2005 MASTERCRAFT OWNERS MANUAL PAGE...
  • Page 15 PROSTAR A FUEL TANK FILLER B BLOWER EXHAUST C SWIM PLATFORM D STERN LIGHT RECEPTACLE E STORAGE UNDER SUN PAD F ENGINE COMPARTMENT G THROTTLE SHIFT CONTROL H INSTRUMENT PANEL BOW LIGHT GLOVE BOX K BATTERY UNDER SEAT L DRAIN PLUG OIL PRESSURE GAUGE ENGINE TEMPERATURE GAUGE SPEEDOMETER...
  • Page 16 PROSTAR A FUEL TANK FILLER B BLOWER EXHAUST C SWIM PLATFORM D STERN LIGHT RECEPTACLE E STORAGE UNDER SUN PAD F ENGINE COMPARTMENT G THROTTLE SHIFT CONTROL H INSTRUMENT PANEL BOW LIGHT GLOVE BOX K BATTERY UNDER SEAT L DRAIN PLUG OIL PRESSURE GAUGE ENGINE TEMPERATURE GAUGE SPEEDOMETER...
  • Page 17 PROSTAR A FUEL TANK FILLER B BLOWER EXHAUST C SWIM PLATFORM D STERN LIGHT RECEPTACLE E STORAGE UNDER SUN PAD F ENGINE COMPARTMENT G THROTTLE SHIFT CONTROL H INSTRUMENT PANEL BOW LIGHT GLOVE BOX K BATTERY UNDER SEAT L DRAIN PLUG OIL PRESSURE GAUGE ENGINE TEMPERATURE GAUGE SPEEDOMETER...

  • Page 18: Prostar

    PROSTAR 205V A STERN LIGHT RECEPTACLE B BLOWER EXHAUST C SWIM PLATFORM D FUEL TANK FILLER E STORAGE UNDER SUN PAD F ENGINE COMPARTMENT G THROTTLE SHIFT CONTROL H INSTRUMENT PANEL BOW LIGHT GLOVE BOX K BATTERY UNDER SEAT L SKI LOCKER M DRAIN PLUGS OIL PRESSURE GAUGE ENGINE TEMPERATURE GAUGE...
  • Page 19 MARISTAR A STERN LIGHT RECEPTACLE B BLOWER EXHAUST C SWIM PLATFORM D FUEL TANK FILLER E STORAGE UNDER SUN PAD F BATTERY BEHIND SEAT G THROTTLE SHIFT CONTROL H INSTRUMENT PANEL BOW LIGHT GLOVE BOX K SKI LOCKER L ENGINE COMPARTMENT M DRAIN PLUGS OIL PRESSURE GAUGE...
  • Page 20 MARISTAR A STERN LIGHT RECEPTACLE B BLOWER EXHAUST C SWIM PLATFORM D FUEL TANK FILLER E STORAGE UNDER SUN PAD F BATTERY BEHIND SEAT G THROTTLE SHIFT CONTROL H INSTRUMENT PANEL BOW LIGHT GLOVE BOX K SKI LOCKER L ENGINE COMPARTMENT M DRAIN PLUGS OIL PRESSURE GAUGE...

  • Page 21: Maristar

    MARISTAR A BLOWER EXHAUST B SWIM PLATFORM C FUEL TANK FILLERS D B ATTERIES E THROTTLE SHIFT CONTROL F INSTRUMENT PANEL G BOW LIGHTS H SKI LOCKER ENGINE COMPARTMENT S I N K K H E A D OIL PRESSURE GAUGE L DRAIN PLUG ENGINE TEMPERATURE GAUGE CLOCK...
  • Page 22 MASTERCRAFT A STERN LIGHT RECEPTACLE B BLOWER EXHAUST C SWIM PLATFORM D FUEL TANK FILLER E STORAGE UNDER SUN PAD F ENGINE COMPARTMENT G THROTTLE SHIFT CONTROL H INSTRUMENT PANEL BOW LIGHT GLOVE BOX K BATTERY UNDER SEAT L SKI LOCKER...
  • Page 23 MASTERCRAFT A FUEL TANK FILLER B BLOWER EXHAUST C SWIM PLATFORM D STERN LIGHT RECEPTACLE E STORAGE UNDER SUN PAD F ENGINE COMPARTMENT G THROTTLE SHIFT CONTROL H INSTRUMENT PANEL BOW LIGHT GLOVE BOX K BATTERY UNDER SEAT L DRAIN PLUG...
  • Page 24 MASTERCRAFT A FUEL TANK FILLER B BLOWER EXHAUST C SWIM PLATFORM D STERN LIGHT RECEPTACLE E STORAGE UNDER SUN PAD F ENGINE COMPARTMENT G THROTTLE SHIFT CONTROL H INSTRUMENT PANEL BOW LIGHT GLOVE BOX K BATTERY UNDER SEAT L DRAIN PLUG...
  • Page 25 MASTERCRAFT X-10 A STERN LIGHT RECEPTACLE B BLOWER EXHAUST C SWIM PLATFORM D FUEL TANK FILLER E STORAGE UNDER SUN PAD F BATTERY BEHIND SEAT G THROTTLE SHIFT CONTROL H INSTRUMENT PANEL BOW LIGHT GLOVE BOX K SKI LOCKER L ENGINE...
  • Page 26 MASTERCRAFT X-30 A STERN LIGHT RECEPTACLE B BLOWER EXHAUST C SWIM PLATFORM D FUEL TANK FILLER E STORAGE UNDER SUN PAD F BATTERY BEHIND SEAT G THROTTLE SHIFT CONTROL H INSTRUMENT PANEL BOW LIGHT GLOVE BOX K SKI LOCKER L ENGINE...
  • Page 27 MASTERCRAFT X-80 A BLOWER EXHAUST B SWIM PLATFORM C FUEL TANK FILLERS D B ATTERIES E THROTTLE SHIFT CONTROL F INSTRUMENT PANEL G BOW LIGHTS H SKI LOCKER ENGINE COMPARTMENT S I N K K H E A D OIL PRESSURE GAUGE...

  • Page 28: X-Star

    MASTERCRAFT X-STAR A BLOWER EXHAUST B SWIM PLATFORM C FUEL TANK FILLERS D B ATTERIES E THROTTLE SHIFT CONTROL F INSTRUMENT PANEL G BOW LIGHTS H ENGINE COMPARTMENT DRAIN PLUGS OIL PRESSURE GAUGE ENGINE TEMPERATURE GAUGE CLOCK TACHOMETER SPEEDOMETER PERFECT PASS GAUGE...
  • Page 29 MariStar 280VLD, X-80 8.1L 1.5:1 52 1/2”x1 1/8” 14.5”x22” X-Star RTP-1 1.5:1 52 1/2”x1 1/8” 13.5”x17” X-Star 1.5:1 52 1/2”x1 1/8” 13.5”x17” X-Star 6.0L 1.5:1 52 1/2”x1 1/8” 13.7”x19.5” X-Star 8.1L 1.5:1 52 1/2”x1 1/8” 14.5”x22” – 2005 MASTERCRAFT OWNERS MANUAL PAGE...

  • Page 30: Engine

    Initial Timing ............10 degrees BTDC at 1000 RPM fixed; 350-cubic-inch factory set Total Ignition Advance ........ Varies as a function of input information GM V-8 Engine Cylinder Numbering Front to Rear ......Right bank 1-3-5-7; left bank 2-4-6-8 – 2005 MASTERCRAFT OWNERS MANUAL PAGE...
  • Page 31 Initial Timing ......... 10 degrees BTDC at 1000 fixed RPM; Factory Set multi-port —Not Field Adjustable Total Ignition Advance ........ Varies as a function of input information 496-cubic-inch Cylinder Numbering Front to Rear ......Right Bank 1-3-5-7; left bank 2-4-6-8 GM V-8 Engine – 2005 MASTERCRAFT OWNERS MANUAL PAGE...
  • Page 32 While the Guide to Individual Models pages provide specific information regarding the location of individual gauges and switches for each MasterCraft model, there is some general information about various gauges that has a direct impact in the operation and maintenance of your boat. The following includes information that should be reviewed and recalled on a regular basis.
  • Page 33 MasterCraft strand you away from the shore. dealer. Note that damage to your engine from neglected Although it may be possible to see fuel in the bottom of the oil problems can be costly to repair.
  • Page 34 See your MasterCraft dealer. The location of the main circuit breaker board is under the dash panel. In some models, there is an additional breaker panel to assist with the accessory load, and it is located near the battery box.
  • Page 35 ON and can be engaged by accelerating the boat until the LOCK icon stays illuminated. Or by moving the ON/OFF switch to OFF It is recommended that the throttle be pulled back before turning off the system. – 2005 MASTERCRAFT OWNERS MANUAL PAGE...

  • Page 36: Fueling

    ® stablizer such as Sta-Bil fuel stabilizer for boat users who mediately call your MasterCraft servicing dealer and let him or consume less than a tank of fuel every two weeks. Today’s her assess the situation. fuels are more susceptible to degradation and the use of a...
  • Page 37 Fuels that are blended to contain methanol or wood alcohol are not to be used in MasterCraft engines. These fuels can corrode some metal parts in your fuel system and engine. Damage caused by the use of unapproved fuels is not covered by warranty.
  • Page 38 Check that the mandatory personal flotation device for each passenger is on-board. mediately. See your MasterCraft dealer Check that fire extinguisher is fully charged. Check that no fuel, oil or water is leaking or has leaked into the bilge component.

  • Page 39: New Boat Break - In

    The break-in period Failure allows moving parts within the engine and transmission to wear-in properly. All MasterCraft Note: boats are lake-tested on the water before leaving the factory, but the break-in must con-...
  • Page 40 AFTER THE FIRST 10 HOURS OF OPERATION Return the boat to your MasterCraft dealer for the 10-hour inspection. At this time, your service technician should change the engine oil and filter, as well as making other necessary checks, adjustments and services. The oil change is particularly critical...
  • Page 41 Note: If you are BEFORE STARTING ing this boat for Familiarize yourself with the controls and indicators used on your MasterCraft boat. the first time, Perform all Safety Checks and Services as described earlier. Perform all Scheduled Mainte- nance Checks and Services also.
  • Page 42 Step 4: Always allow the engine to warm up to normal operation temperature before accelerating. EFI engines, including all late- model MasterCraft engines, are programmed with a phased warm-up to ensure that the engine is warm before full RPM is possible.
  • Page 43 Step 2: Turn the ignition key to the OFF position to stop the en- gine. Step 3: If any problems were en- countered during operation, have the boat inspected by your MasterCraft dealer. Request any necessary repairs before operat- ing again.
  • Page 44 > > > > > > MasterCraft urges you–and all others who will be operating the boat–to seek certified instruction from the local boating authorities. This section is designed to present the most basic operational principles. It is NOT intended to cover all conditions encountered during operation.
  • Page 45 Maneuvers of this nature could cause serious injury or death, forward, and to starboard when going backward, with the rud- as well as damage to your MasterCraft that will not be covered der in the straight-ahead position. under warranty.

  • Page 46: Lifting The Boat

    Rapidly changing conditions can cause daily changes in un- engine’s WOT operating range, the boat is under-propped. The derwater hazards. engine operating ranges for engines in MasterCraft boats are: Stay well clear of floating debris. What looks to be a small RPT-1 engine: branch in the water may well turn out to be an entire tree.
  • Page 47 NOT apply any load stress to the prop, shaft, rudder, swim spreader bar on each sling to prevent damaging side pressure platform, water intake grate or other protruding items. to the deck or gunwale molding. – 2005 MASTERCRAFT OWNERS MANUAL PAGE 12-1...

  • Page 48: Corrosion

    Before selecting a bottom paint, talk with other boaters and your MasterCraft dealer to determine the product that works best in your area. Many local variables can affect the se- lection of paint. Be sure to follow the paint manufacturer’s directions exactly.
  • Page 49 Harbo Master Under extreme conditions, special cleaners may be used to re- Any product not listed above in the move marine growth from the hull. See your MasterCraft dealer Acceptable Upholstery Cleaners! for further instructions. Waxing the entire gel coat surface at least twice a season is recommended for all climates.
  • Page 50 This is cause stains. true regardless of manufacturer or vendor. MasterCraft has Failure to follow these instructions in the proper care of chosen a white that reduces the appearance of the pink stain upholstery can cause your warranty to be voided! but retains as much of the lightest white we can use.
  • Page 51 Rinse completely and allow to drip dry. for use tion. Your MasterCraft windshield is Then allow it to lay in the sun until com- YOUR boat! made of tempered safety glass and pletely dry.

  • Page 52: Services

    Most MasterCraft boats built over the past decade are equipped with Indmar engines, and the information that follows was developed with their assistance. The instructions are grouped by the required service intervals. The pages that follow also provide instructions on how to accomplish the required checks, inspections and services listed.
  • Page 53 After the engine has run at least three minutes: • Change the engine oil and filter. ANNUALLY (EVERY 100 HOURS) Note: MasterCraft recommends that these functions be performed by factory-trained MasterCraft technicians. Before the engine has been started or after it has cooled: •...

  • Page 54: Before Each Use

    (only ethylene glycol or propylene glycol) in the appropriate mixture with distilled water. DO NOT overfill the tank. DO NOT mix anti-freeze types. See the Storage and Winterization section of this manual for additional details re- garding coolants. – 2005 MASTERCRAFT OWNERS MANUAL PAGE 16-1...

  • Page 55: Battery Connections And Hold Downs

    Step 3: If the tank was completely empty, see your MasterCraft dealer for assistance immediately as your engine cooling system needs purging. This function should be completed only by a trained MasterCraft service technician. Failure to maintain your coolant at the proper level can cause engine damage.

  • Page 56: Loose Or Missing Hardware

    MasterCraft recommends the use of a spiral cell type battery, such as the Optima brand. These batteries exceed most other batteries in holding and extending a charge.

  • Page 57: Impeller

    Follow each cable back under the floorboards and feel for any kinks and wear on the outer jacket. Any sign of cable damage is cause for replacement. See your MasterCraft dealer. EACH USE BEFORE BEFORE...
  • Page 58 Step 3: This portion of the inspection requires the operation of the engine with the engine compartment open and should be performed by your MasterCraft dealer. Your dealer will start the engine with the engine compartment open to inspect the shaft log for leakage.
  • Page 59 Step 3: This inspection requires the operation of the engine with the engine compartment open and should be performed by your MasterCraft dealer. Your dealer will start the engine with the engine compartment open and look for signs of leakage.
  • Page 60 Step 5: If leakage is apparent, tighten the hose clamps, being careful not to crimp the hose. If the leakage is significant or is occuring at a location other than the joints (such as a split in a hose), see your MasterCraft dealer for parts and service. This is important! Exhaust fumes can cause illness or impairment, including carbon monoxide poisoning.

  • Page 61: Engine Oil Level

    SJ/CH4 oil. 20W40 oil may be substituted but only if it meets the API SJ/CH4 standards. Below 20 degrees Fahrenheit, use SAE 10W30 SJ/CD type oil if the en- gine will be running. DO NOT USE OIL ADDI- TIVES AT ANY TIME. – 2005 MASTERCRAFT OWNERS MANUAL PAGE 16-8...

  • Page 62: Transmission Fluid Level

    Step 3: Add or remove fluid as necessary to maintain the level at the mark. It is as important to avoid overfilling the transmission fluid as it is to avoid underfilling. Use only the recommended automotive-type transmission fluid. Check with your MasterCraft dealer for the specifications.

  • Page 63: Change Engine Oil

    Step 6: Return the starter to the engine and reconnect. After closing the engine compartment, reconnect the positive (+) battery terminal. MasterCraft recommends that your quarterly–or 50-hour–maintenance requirements be performed by your MasterCraft dealer. The staff there has the proper equipment and technical training to best meet your service needs. CHANGE THE ENGINE OIL...

  • Page 64: Annual Maintenance

    Remove the oil filter and dispose of it properly on-shore. Step 7: Fill a new MasterCraft oil filter about half full with clean engine oil. Lightly lubricate the oil filter gasket and spin the filter on until the gasket makes contact. Hand tighten the filter one-quarter to one-half turn after contact.

  • Page 65: Clean Engine Flame Arrestor

    Even if you plan to have annual maintenance work completed by your MasterCraft service technician, you still should review this sec- tion and ensure that you have some understanding of what is neces- sary to keep your boat in top condition.

  • Page 66: Replace Raw Water Pump Impeller

    MasterCraft recommends that this procedure be performed by a MasterCraft service technician. If, however, you wish to complete this function yourself, detailed instructions are included under Before Each Use, Check the Impeller section of...

  • Page 67: Change Transmission Fluid

    Step 7: The following chart shows what type of fluid is needed for your change. (If your transmission is not listed here, check with your MasterCraft dealer for specifications on capacities and recommended fluid type.) Transmission Model...

  • Page 68: Check Propeller Shaft Coupling Alignment

    See your MasterCraft dealer. Step 7: If alignment is satisfactory, re-install the flange bolts and tighten securely. Step 8: Water test to ensure that there is no vibration. If a vibration is noticeable, see your MasterCraft dealer immediately. INSPECT THE EXHAUST FLAPS FOR FOR DAMAGE Step 1: Ensure the engine is OFF and disconnect the engine safety starting switch.

  • Page 69: Lubricate Shift And Throttle System

    While gently squeezing it in, ensure that the paddle wheels angle in the same direction--counterclockwise--all the way around.) Step 4: Slide the plate back into place. No silicone is necessary. Due to the built-in gasket, tightening the screws should prevent leakage. – 2005 16-16 MASTERCRAFT OWNERS MANUAL PAGE...

  • Page 70: Inspect Complete Fuel System For Leakage

    MasterCraft dealer. Fuel system service on later-model MasterCraft boats require special service tools and special train- ing. Due to the potential for serious consequences when errors occur in servicing the fuel system, MasterCraft strongly encour-...

  • Page 71: Warranty Information

    MasterCraft LQ9 engine 93 Octane All other MasterCraft Engines 89 Octane Lubricant – Indmar uses and recommends Pennzoil 15W40 Marine Oil for use in all of its engines. If Pennzoil 15W40 Marine Oil is not available, any 15W40 motor oil meeting the API ratings of CF/SJ, CG-4, CH-4 is acceptable. See Operator’s Manual for information regarding the use of synthetic oil.

  • Page 72: Emissions

    Any emission warranty part repaired or replaced under the terms of this warranty statement is warranted by Indmar for the remainder of the warranty period of the original part. All parts replaced under this limited warranty become the property of Indmar. – 2005 MASTERCRAFT OWNERS MANUAL PAGE 17-2...
  • Page 73 - Spark Plug Wires: Inspect annually. Replace as necessary. EMISSION COMPONENT PART NUMBERS Following are the Indmar Part numbers for the Emission Maintenance Components (parts can be ordered only through an authorized MasterCraft dealer; parts cannot be ordered directly from the factory): MasterCraft RPT-1: Engine Oil: 81871001...
  • Page 74 Do not attempt to start the engine unless the boat is in the water or an adequate supply of cooling water is applied directly to the cooling water intake. – 2005 MASTERCRAFT OWNERS MANUAL PAGE 17-4...
  • Page 75 Electronic Fuel Injected Engines NOTE: The MasterCraft RTp-1, LQ9 and 8.1 Liter engines do not have adjustable timing. Start engine. Attach an appropriate inductive pickup timing light to the number one cylinder spark plug wire. P u t e n g i n e i n t o b a s e t i m i n g mode by running a jumper wire from pin “A”...

  • Page 76: Storage / Winterization

    MasterCraft recommends that you Follow instructions on the container. schedule an appointment with your local MasterCraft dealer and permit the dealer to perform the winterization procedures. Step 2: If the boat will be placed in storage with fuel that contains alcohol, the fuel tank should be drained as completely ®...

  • Page 77: All Engines

    If it can be re-used, lubricate the impeller with Vasoline with propylene glycol anti-freeze is required to test the or soap and seal in an airtight bag. strength of the mixture. – 2005 18-2 MASTERCRAFT OWNERS MANUAL PAGE...

  • Page 78: Drive Train Preparation

    Put the other end into from trapped moisture. (See the Cleaning section.) a gallon of non-toxic, RV-type antifreeze. – 2005 18-3 MASTERCRAFT OWNERS MANUAL PAGE...
  • Page 79 Step 10: Check the engine compartment and bilge for signs of nesting animals. Clean as necessary. Step 11: Check the condition of the distributor cap and rotor. Replace if either shows signs of wear, damage or corrosion. – 2005 18-4 MASTERCRAFT OWNERS MANUAL PAGE...

  • Page 80: Checking Repairing Propellers

    850 feet and a certified stop- watch accurate to a thousandth of a second. To calibrate to To repair minor nicks and dings in a propeller (MasterCraft AWSA official-tournament rules: makes no claims to this methodology) Step 1: Approach the course at an indicated 36 miles per Step 1: Remove the propeller from the boat.

  • Page 81: Troubleshooting

    Because of the specialized skill and tools needed to correct major issues, we have not included that information. If you suspect a problem not addressed here, please contact your MasterCraft dealer. If you are experiencing a problem, before shutting down your boat check your surroundings. If suddenly stopping the power would result in placing other boats in the vicinity in jeopardy, continue on until you can safely slow or stop to analyze your situation.
  • Page 82 • Fuse has blown. • Replace the fuse. • Low battery. • Check the battery voltage and for a loose ground. • Insufficient battery supply. • Replace battery with one that has at least 750 CCAs. – 2005 20-2 MASTERCRAFT OWNERS MANUAL PAGE...
  • Page 83 MasterCraft boats are supplied by Indmar Products Company, Inc., in Millington, Tennessee (“Indmar”). Indmar’s three- year warranty on the engine and transmission is administered at the MasterCraft factory and is subject to the terms and conditions set forth below under “Power Train Warranty.”...
  • Page 84 (a) Consequential Damages. This warranty is for the benefit of the owner and MasterCraft, and shall not create or evidence any right in any third party. To the maximum extent permitted by applicable law, in no event shall MasterCraft be liable for...
  • Page 85 (b) MasterCraft warrants its repairs or replacements only for the remainder of the applicable warranty period. (c) MasterCraft shall, in its sole discretion, fulfill its obligation to repair or replace any defective item at its factory or authorized repair facility.
  • Page 86 The product is warranted to be free from defects in material and workmanship under normal use and service during the period of this Limited Warranty. If the product or defective part thereof is, upon examination, determined to be thus defective, MasterCraft (Indmar) shall repair or, at its option, provide a replacement of equivalent quality (new or rebuilt, at its option).
  • Page 87 Indmar does not authorize any person, firm or corporation to alter this Limited Warranty or create any other obligation relating to the product. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. – 2005 MASTERCRAFT OWNERS MANUAL PAGE 21-5...

  • Page 88: Genuine Mastercraft Parts

    MasterCraft Marine Motor Oil is an exclusive product available only through genuine MasterCraft dealerships! If you take great pride in the appearance of your boat, by using MasterCraft Premium Marine Wax you help ensure a long-lasting and attractive shine for the deck and hull. This MASTERCRAFT PREMIUM...

  • Page 89: Warranty Transfer

    W A R R A N T Y TRANSFER For first purchase of a specific MasterCraft boat, the original owner will receive a warranty registration card to complete and turn in. You should be aware that under federal law, completion of...
  • Page 90 MasterCraft boats pulling events on television—and even in the movies! MasterCraft will also alert you to very special events, such as Camp MasterCraft, where “kids” of all ages attend to learn more about skiing and wakeboarding. You can keep track of every-thing by logging on to www.mastercraft.com,...
  • Page 91 Replace raw water impeller Engine tune-up Change transmission fluid Check engine mounts Check prop shaft coupling alignment Inspect exhaust flaps Lubricate steering system Lubricate shift and throttle system Check/replace ballast pump impeller Inspect complete fuel system – 2005 MASTERCRAFT OWNERS MANUAL PAGE 25-1...
  • Page 92 Replace raw water impeller Engine tune-up Change transmission fluid Check engine mounts Check prop shaft coupling alignment Inspect exhaust flaps Lubricate steering system Lubricate shift and throttle system Check/replace ballast pump impeller Inspect complete fuel system – 2005 MASTERCRAFT OWNERS MANUAL PAGE 25-2...
  • Page 93 Replace raw water impeller Engine tune-up Change transmission fluid Check engine mounts Check prop shaft coupling alignment Inspect exhaust flaps Lubricate steering system Lubricate shift and throttle system Check/replace ballast pump impeller Inspect complete fuel system – 2005 25-3 MASTERCRAFT OWNERS MANUAL PAGE...
  • Page 94 P r o S t a r 1 9 0 P r o S t a r 1 9 7 P r o S t a r 2 0 9 WORLD HEADQUARTERS P r o S t a r 2 0 5 V - D R I V E M A S T E R C R A F T B O A T C O M P A N Y...

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