AE B44.1 Assembly Manual
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AE B44.1 Assembly Manual

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Summary of Contents for AE B44.1

  • Page 2: Introduction

    :: KIT Features The Factory Team B44.1 is the next generation in a long line of race winning 10th scale 4wd buggies dating back to 2003. The B44 project came to life as a cooperative effort between Team Associated and J Concepts’ Jason Ruona and Brad Reelfs, culmi- nating with Team Associated driver Ryan Cavalieri winning the 2005 I.F.M.A.R.

  • Page 3: Table Of Contents

    :: Table of Contents 1....Cover 15....Rear CVA Build 2....Introduction 15 - 16..Rear Suspension Build 3....Table of Contents 16-17 ..Rear Anti-Roll Bar Build 4....Front / Rear Differential Build 17 ....Battery Tray and Side Body Mounts Build 5....Front Gearbox Build 18 - 19..Shocks Build 6....Rear Gearbox Build 19 - 20..Servo Build 7 - 8....Steering and Center Battery...
  • Page 4 :: Front and Rear Differential Build - Step 1 6581 3914 Diff 6579 Bevel balls 6579 Diff diff gear Diff outdrive outdrive ring ring 6909 Diff bearing 9734 9734 Diff Diff outdrive, outdrive, long short :: Front and Rear Differential Build - Step 2 2330 Fully tightened...

  • Page 5: Front Gearbox Build

    :: Front Gearbox Build - Step 1 9747 CVA bone 7381 Align the gap in center, front the pin retainer coupler to be opposite of the CVA pin. #1597 ca glue 1 drop! 7996 7381 9761 CVA pin 4-40 Racer’s Tip: CVA input retainer setscrew...

  • Page 6: Rear Gearbox Build

    :: Rear Gearbox Build - Step 1 9761 7996 CVA input CVA pin shaft retainer Align the gap in the pin retainer to be opposite of the CVA pin. 7381 #1597 ca glue coupler 1 drop! 7381 4-40 9760 setscrew CVA bone Racer’s Tip: center, rear...

  • Page 7: Cover

    9746 Steering Use the small hole bearing bearings! 9743 Steering retainer 3874 column Black carrier bushing 9774 B44.1 LiPo 6917 6292 4-40x3/8” chassis 4-40x3/8” bhcs fhcs :: Steering and Center Battery Brace Build Step 3 6292 4-40x3/8” fhcs 9743 Use the large hole...

  • Page 8: Front End Build

    :: Steering and Center Battery Brace Build / Install Step 4 6472 Shock mount nuts 9775 B44.1 LiPo battery tray 6292 4-40x3/8” fhcs :: Front End Build - Step 1 4449 4-40x3/16” aluminum locknut 9713 Front bulkhead 6292 9765 6292 4-40x3/8”...

  • Page 9: Rear End Build

    :: Front End Build - Step 3 7413 4-40x3/4” 1780 bhcs Shock bushing 9718 Front bumper 9703 6917 6917 Front shock 4-40x3/8” 4-40x3/8” tower bhcs bhcs :: Rear End Build - Step 1 4449 6936 4-40x3/16” #4 washer aluminum locknut 4449 4-40x3/16”...

  • Page 10: Slipper Build

    :: Slipper Build - Step 1 7935 9711 9736 Side view Center bearing 3/16x1/2” slipper 2 flanges bearing insert drive cup 7485 spacer FT V2 slipper hubs 9711 Center 7935 bearing 3/16x1/2” 9736 insert bearing Slipper spring 9603 retainer Slipper 9736 Side view Slipper shaft...

  • Page 11: Center Bulkhead Mounts

    :: Center Bulkhead Mounts - Step 1 9709 Slipper 9801 Center assembly FT cam bulkhead Install motor mount 6291 Set remaining motor mount 4-40x1/4” pieces aside! fhcs 6292 4-40x3/8” Key CVA bones in fhcs the slipper outdrives! :: Front Top Deck Build - Step 1 9701 6292 4449...
  • Page 12 :: Rear Top Deck Build - Step 2 9704 6292 9714 4-40x3/8” Shock tower Shock tower rear fhcs mount 6917 4-40x3/8” bhcs 7413 4-40x3/4” bhcs 1780 9719 6924 Shock Body mounts 4-40x3/8” bushing shcs :: Rear Top Deck Build - Step 3 6925 4-40x1/2”...

  • Page 13: Turnbuckles Build

    :: Turnbuckles Build - Step 1 7230 Front Steering Link Ball cups, Steering large Build x2 1404 FT titanium 60mm turnbuckles 7230 1.77” Front Camber Link Ball cups, large 1406 Front Camber Build x2 FT titanium turnbuckles 64.5mm 7230 Rear Camber Link 2.00”...
  • Page 14 :: Front Suspension Build - Step 2 6272 4449 7369 Dust cover 4-40x3/16” Axle pin foam aluminum locknut Left Side Right Side Right Side Left Side 9750 3983 Axle drive 9720 Ballstud Caster block long, black (right, left) :: Front Suspension Build - Step 3 Left Side Left Side Right Side...

  • Page 15: Rear Cva Build

    :: Rear CVA Build - Step 1 9754 CVA bone 7381 rear CVA cross Align the gap in the pin retainer to be opposite of the CVA pin. #1597 ca glue 1 drop! 9755 7381 7996 CVA axle CVA coupler CVA pin Build x2 rear...
  • Page 16 :: Rear Suspension Build - Step 3 7369 1/16” roll pins 9608 Rear axle wheel spacer 9645 2-15x1/8” bhcs 9630 9716 .030” ballstud Add 1 shim here Hinge pin washer if needed. 31286 7368 Aluminum 3/16” ballstud Build x2 (right and left side) axle shims washer, 1mm :: Rear Suspension Build - Step 4...

  • Page 17: Battery Tray And Side Body

    :: Rear Anti Roll Bar Build - Step 2 Optional black Install anti-roll bar anti-roll bar also into #8830 anti- included! roll bar pivots until the bar is flush with the end of the pivot! 4334 2-56x5/16” 6951 bhcs 4-40x1/8” setscrew 9780 Washer...

  • Page 18: Shocks Build

    :: Shocks Build - Step 1 6469 6469 6465 6465 6299 6299 Shock Shock cap Shock Shock e-clip e-clip o-ring piston piston o-ring (#2) (#1) 7479 Rear shock 9723 7475 body 1.18” FT shock Front shaft gold shock 6417 5407 0.80”...

  • Page 19: Servo Build

    :: Shocks Build - Step 4 7416 Shock 12mm collar o-ring 1.7mm Build two Build two Build two 7416 front shocks rear shocks rear shocks Shock collar 6480 6480 9724 Rear Spring, 6475 Front Spring, Front offset Green, 1.90lb Rear spring Silver, 3.85lb spring cup :: Shocks Build - Step 5...

  • Page 20: Electronics Install

    :: Servo Build - Step 2 :: Electronics Install - Step 1 7911 Servo Link 6338 Antenna 20.5m tube & cap 6292 Receiver not 4-40x3/8” included! fhcs :: Electronics Install - Step 2 Loosen Tighten mesh mesh Set gear mesh! 9802 FT Motor mount...

  • Page 21: Body, Wheel, Tires Install

    :: Body, Wheels, Tires Install - Step 1 9589 2.2” Wheel, Carefully apply rear tire adhesive to the tire bead on both sides. Do one side at a time, allow it to dry before gluing the other side! 9590 9769 Proline Holeshot 2.0 Proline Holeshot 2.0 M3 compound...
  • Page 22 :: Body, Wheels, Tires Install - Step 3 Use the screw for the servo mount for the opposite side! 6472 7673 nylon nut 4-40 x 5/16” fhcs 7673 4-40 x 5/16” fhcs 9718 Rear bumper :: Body, Wheels, Tires Install - Step 4 Painting Tips: Punisher Body :...

  • Page 23: Tuning Tips

    :: Tuning Tips Tips for Beginners: Before making any changes to the standard setup, make sure you can get around the track without crashing. Changes to your vehicle will not be beneficial if you can’t stay on the track. Your goal is consistent laps. Once you can get around the track consistently, start tuning your vehicle.

  • Page 24: Setup Sheets

    :: Tuning Tips (cont.) Rear Hub Spacing: You have 3 options for rear hub spacing, FORWARD, MIDDLE, & BACK. The kit setting is FORWARD, which provides the most rear traction and will be used most often. For improved handling in bumps or rhythm sections, try moving the hubs to MIDDLE or BACK.
  • Page 25 60 Weight Silicone Shock Oil 2oz. Reedy Powered Logo Decal 5437 70 Weight Silicone Shock Oil 2oz. 3816 American Bumper Sticker 5438 47.5 Weight Silicone Shock Oil 2oz. 3820 AE Logo Decal Sheet 3834 AE Blue Embossed Logo Sticker 9777 B44.1 Decal Sheet...
  • Page 26 :: Slipper / Spur Gears / Pinions 1654 FT Axle Pins 7381 CVD Rebuild Kit 7485 FT V2 Slipper Hubs 7486 FT V2 Slipper Spring and Washer 7935 .187 x .50 x .196” Bearing 9603 Slipper Pad 7381 9649 72T 48P Spur Gear 9742 9736 9650...
  • Page 27 :: Front and Rear Gearboxes 3903 Drive Pinions 6860 3911 Trans. Shim Set 6860 6860 6860 3919 Input Shaft Hardware 6860 6860 3977 3/16 x 3/8” RS Ball Bearing 6860 6860 6860 6860 4334 2-56 x 5/16” BHCS 6860 9747 4334 6860 6299...
  • Page 28 :: Front and Rear Top Plates 1736 FT Body Clips, Short, blue FT Body Clips, Short, blue 4334 2-56 x 5/16” BHCS 6925 4449 4-40 x 3/16” Alum. Locknut 4-40 x 3/16” Alum. Locknut 6277 Ballstud .30” Silver, short Ballstud .30” Silver, short 6925 6288 4-40 x 1/4”...
  • Page 29 :: Front Suspension 2221 4-40 x 7/16” BHCS 3977 3/16 x 3/8” RS Ball Bearing 3983 Ballstud .30” Black, short 4449 4-40 x 3/16” Alum. Locknut 6272 Foam Ballend Dust Covers 6277 Ballstud .30” Silver, short 6953 8-32 LP Steel Locknut 7381 7369 1/16”...
  • Page 30 9726 B44 Rear Chassis Plate, 3˚ arm mount 9745 B44 Servo Link and Setscrew 9765 4-40 x 7/16” FHCS 9774 B44.1 LiPo Chassis 9775 B44.1 LiPo Battery Tray 9786 B44 Battery Strap Carbon Fiber 1787 9786 1787 9745 6472 6472...
  • Page 31 9723 FT Shock Shaft Gold 0.80” 4.0mm plugs (10M) 9774 B44.1 LiPo Chassis 4.0mm plugs (30M) 9775 B44.1 LiPo Battery Tray 3.5mm plugs (3M, 3F) 9776 B44.1 LiPo Ballast Weight 3.5mm plugs (10F) 9779 B44 Complete Bearing Set 3.5mm plugs (100F) 9783 B44 Alum.
  • Page 32 SP61** AE Vertigo Hooded Sweatshirt (S, M, L, XL, XXL) LRP80400 SPX Brushless Super Reverse SP62** AE Vertigo Long Sleeve T-Shirt (S, M, L, XL, XXL) LRP80800 V 8.1 SP63** AE Vertigo White T-Shirt (S, M, L, XL, XXL) LRP80830...
  • Page 33 SC8 Short Course Race Truck, KMC Wheels Nitro RTR (ready-to-run) 80923 SC8 Short Course Race Truck, Bully Dog Nitro RTR (ready-to-run) 80924 SC8 Short Course Race Truck, AE Team Nitro RTR (ready-to-run) 80925 SC8 Short Course Race Truck, Pro Comp Nitro RTR (ready-to-run) 80932...

  • Page 34: Notes

    :: Notes...

  • Page 35: Notes

    Driver: B44.1 Standard Setup Date: Track: Event: Conditions: Rev.1 Setup Sheet Front Suspension Rear Suspension Anti Roll Bar: Anti Roll Bar: 0.047” Black 0.047” Black 0.055” Silver 0.055” Silver None None -1˚ Bumpsteer Camber: Washer: 3˚ Toe: -1˚ Camber: 20mm Ride Height: 0˚...

  • Page 36: Notes

    :: Hardware - 1:1 Scale View Cap Head (shcs) Flat Head (fhcs) Button Head (bhcs) 4-40x5/16” (6932) 4-40x5/16” (7673) 2-56x1/8” (9645) (aluminum ,4145) 2-56x5/16” (4334) 4-40x3/8” (6924) 4-40x3/8” (6292) (aluminum ,6860) 4-40x1/4” (6228) 4-40x7/16” (7874) 4-40x7/16” (9765) (aluminum, 7873) 4-40x3/8” (6917) 4-40x1/2”...

  • Page 37: Notes

    Driver: Date: Track: Event: Conditions: Rev.1 Setup Sheet Front Suspension Rear Suspension Anti Roll Bar: Anti Roll Bar: 0.047” Black 0.047” Black 0.055” Silver 0.055” Silver None None Bumpsteer Camber: Washer: Toe: Camber: Ride Height: Toe: Aluminum Ride Height: Hub Tower: Washers: Steering Rack: Wheelbase:...

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