UTICA BOILERS Starfire 3 Installation Manual And Operating Instructions
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UTICA BOILERS Starfire 3 Installation Manual And Operating Instructions

Oil fired cast iron boiler
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ST
ST
ARFIRE 3
ARFIRE 3
ST
ST ARFIRE 3
ST
ARFIRE 3
ARFIRE 3
W W W W W A A A A A TER
OIL FIRED CAST IRON BOILER
Utica Boilers
TER
TER
TER
TER
•
•
P.O. Box 4729
Utica, NY 13504

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Summary of Contents for UTICA BOILERS Starfire 3

  • Page 1 ARFIRE 3 ARFIRE 3 ST ARFIRE 3 ARFIRE 3 ARFIRE 3 W W W W W A A A A A TER OIL FIRED CAST IRON BOILER • • Utica Boilers P.O. Box 4729 Utica, NY 13504...

  • Page 2: Table Of Contents

    T T T T T ABLE OF CONTENTS ABLE OF CONTENTS ABLE OF CONTENTS ABLE OF CONTENTS ABLE OF CONTENTS SAFETY SYMBOLS & WARNINGS ..............PAGE 1 INSTALLATION PROCEDURE ................PAGE 2 VENTILATION AND COMBUSTION AIR ............PAGES 3-5 CONNECTING SUPPLY AND RETURN PIPING ........... PAGES 6-9 TANKLESS HEATER PIPING ................

  • Page 3: Safety Symbols & Warnings

    SHOULD BE DONE ONLY BY A QUALIFIED EXPERT AND IN SHOULD BE DONE ONLY BY A QUALIFIED EXPERT AND IN ACCORDANCE WITH THE APPROPRIATE UTICA BOILERS MANUAL. ACCORDANCE WITH THE APPROPRIATE UTICA BOILERS MANUAL. ACCORDANCE WITH THE APPROPRIATE UTICA BOILERS MANUAL.

  • Page 4: Installation Procedure

    INST INSTALLA INST ALLA ALLATION PR ALLA TION PR TION PR TION PROCEDURE OCEDURE OCEDURE OCEDURE INST INST ALLA TION PR OCEDURE WARNING: WARNING: WARNING: WARNING: WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. All installations must conform to the requirements of the authority having jurisdiction.

  • Page 5: Ventilation And Combustion Air

    VENTILA VENTILA VENTILATION & COMB TION & COMB TION & COMBUSTION TION & COMB USTION USTION USTION AIR VENTILA VENTILA TION & COMB USTION WARNING: WARNING: WARNING: WARNING: WARNING: AIR OPENINGS TO COMBUSTION AREA MUST NOT BE OBSTRUCTED. BY FOLLOWING THE CHART BELOW , ADEQUATE COMBUSTION AIR CAN BE MAINTAINED.
  • Page 6 having a total free area of not less than 1 square inch per 5,000 BTU per hour of total input rating of all appliances shall be provided. Ducts may be used to convey make-up air from the outdoors and shall have the same cross-sectional area of the openings to which they are connected.
  • Page 7 air ducts shall not be less than 3 inches. 6. In calculating free area using louvers, grills or screens for the above, consideration shall be given to their blocking effect. Screens used shall not be smaller than 1/4 inch mesh. If the free area through a design of louver or grill is known, it should be used in calculating the size opening required to provide the free area specified.

  • Page 8: Connecting Supply And Return Piping

    CONNECTING SUPPL CONNECTING SUPPL CONNECTING SUPPLY Y Y Y Y AND RETURN PIPING AND RETURN PIPING AND RETURN PIPING AND RETURN PIPING CONNECTING SUPPL CONNECTING SUPPL AND RETURN PIPING IMPORTANT: Circulators in the following illustrations are mounted on the system supply side, but mounting on the system return side is also acceptable practice.

  • Page 9: Bypass Piping

    * Reduced pressure back flow preventer must be used under provisions required by the Environmental Protection Agency, (EPA). 6. Bypass piping is an option which gives the ability to adjust the supply boiler water temperature to fit the system or condition of the installation. Although, this method of piping is not typically required for baseboard heating systems.
  • Page 10 MIXING-VALVE PIPING FIGURE 7 PRIMARY SECONDARY PIPING WITH BYPASS FIGURE 8 PAGE 8...
  • Page 11 9. Typical installation using circulators is shown in figure 9, below. FIGURE 9 10. Typical installation using zone valves is shown in figure 10, below. 11. For further piping information refer to the I=B=R installation and piping guide. FIGURE 10 PAGE 9...

  • Page 12: Tankless Heater Piping

    RECOMMENDED PIPING FOR BOILERS EQUIPPED RECOMMENDED PIPING FOR BOILERS EQUIPPED RECOMMENDED PIPING FOR BOILERS EQUIPPED RECOMMENDED PIPING FOR BOILERS EQUIPPED RECOMMENDED PIPING FOR BOILERS EQUIPPED WITH WITH WITH A A A A A T3 OR T3 OR T3 OR T4 T T T T T ANKLESS HEA ANKLESS HEA ANKLESS HEA WITH...

  • Page 13: 3/4" Tapping Options

    OPTIONS UTILIZING 3/4" OPTIONS UTILIZING 3/4" T T T T T APPING OPTIONS UTILIZING 3/4" APPING APPING APPING OPTIONS UTILIZING 3/4" OPTIONS UTILIZING 3/4" APPING OPTION OPTION AL L AL L TION FOR TION FOR VENT VENT OPTION OPTION OPTIONAL L AL L AL LOCA OCATION FOR...

  • Page 14: Venting System Inspection & Installation

    VENTING SY VENTING SYSTEM INSPECTION & INST VENTING SY STEM INSPECTION & INST STEM INSPECTION & INST STEM INSPECTION & INSTALLA ALLA ALLATION ALLA TION TION TION VENTING SY VENTING SY STEM INSPECTION & INST ALLA TION WARNING: WARNING: WARNING: WARNING: WARNING: BOILER IS TO BE VENTED BY NATURAL DRAFT AND SHALL...

  • Page 15: Oil Tank Piping

    OIL T T T T T ANK ANK AND PIPING AND PIPING AND PIPING AND PIPING AND PIPING OIL TANK AND PIPING should be installed in accordance with the National Board of Fire Underwriters and local regulations. Oil storage tank, vent, fill pipe and caps should be as prescribed by local codes.

  • Page 16: Electrical Wiring

    ELECTRICAL WIRING ELECTRICAL WIRING ELECTRICAL WIRING ELECTRICAL WIRING ELECTRICAL WIRING SEE WIRING ADDENDUM FOR WIRING DIAGRAMS AND COMPONENT CODING. Electrical wiring must conform with the National Electrical Code, ANSI/NFPA No. 70-1990 when installed in the United states, the CSA C22.1 Canadian Electrical Code, Part 1, when installed in Canada, and/or the local authority having jurisdiction.

  • Page 17: Thermostat Installation

    THERMOST THERMOSTA A A A A T INST THERMOST T INST T INSTALLA T INST ALLA ALLATION ALLA TION TION TION THERMOST THERMOST T INST ALLA TION 1. Thermostat should be installed on an inside wall about four feet above the floor. 2.

  • Page 18: Operating Instructions

    OPERA OPERA OPERATING INSTR TING INSTR TING INSTRUCTIONS TING INSTR UCTIONS UCTIONS UCTIONS OPERA OPERA TING INSTR UCTIONS The venting system should be inspected at the start of each heating season. Check the vent pipe from the boiler to the chimney for signs of deterioration by rust or sagging joints. Repair if necessary.
  • Page 19 zero (0) smoke. If - .02 W.C. “overfire” draft can not be maintained, changes and/or modifications may be required in the venting or the chimney. The table on page 18 is provided as a guideline for initial start-up. Final adjustments MUST be made using combustion instruments as previously mentioned.
  • Page 20 RIELLO SETTINGS BOILER BURNER PUMP TURB. NOZZLE DAMPER PRESS. FURNISHED SFH365 150 PSI .65 80W SFH3100 150 PSI .85 80W SFH4100 150 PSI .85 80W SFH3125 150 PSI 1.10 60W SFH4125 150 PSI 1.10 60W SFH5125 150 PSI 1.10 60W SFH4150 150 PSI 1.25 60W...
  • Page 21 INSTRUCTIONS FOR OPENING BURNER SWING DOOR INSTRUCTIONS FOR OPENING BURNER SWING DOOR INSTRUCTIONS FOR OPENING BURNER SWING DOOR INSTRUCTIONS FOR OPENING BURNER SWING DOOR INSTRUCTIONS FOR OPENING BURNER SWING DOOR 1. Turn off power to boiler. 2. Allow boiler to cool down. 3.

  • Page 22: Service Check List

    SERVICE CHECK LIST Inspect Chimney and Flue pipe Pump Pressure/Vacuum Line Voltage/Motor Amps Inspect and Clean Appliance Inspect Oil Line - Size/Leaks Smoke Test Inspect Electrical Connections Draft-Overfire/In Flue or O Install New Filter Room Make-up Air Flue Gas Temperature Electrode setting Proper Light-Off (Hot &...

  • Page 23: Replacement Parts List

    SFH-W SERIES REPLACEMENT PARTS - HEAT EXCHANGER ITEM PART ITEM PART DISCRIPTION DISCRIPTION 5 SECTION (4) 6 SECTION (5) 10051701 REAR SECTION 7 SECTION (6) 100-1-8.01 #60 PUSH NIPPLE MS-006.00 ROPE MED DENSITY 3 SECTION (2) 4 SECTION (3) 3 SECTION (13') 4 SECTION (19.5’) 5 SECTION (4) 6 SECTION (5)
  • Page 24 SFH-W SERIES REPLACEMENT PARTS - COIL ITEM NO. PART NO. DISCRIPTION GA-001.00 GAUGE THEALTIMETER, WATER 2551401 GASKET - SILICON/DURO 70 37519501 HARNESS CIRCULATOR 72" HW08001 BOLT 5/16" X 3/4" 1010001 CONTROL L8148A (FOR BOILERS WITHOUT A TANKLESS COIL) AQ-010.00 CONTROL L8124A (FOR BOILERS WITH A TANKLESS COIL) AQ-020.01 WELL...
  • Page 25 SFH-W SERIES REPLACEMENT PARTS SWING DOOR AND MOUNTING DOOR COMPONANTS ITEM PART DISCRIPTION 2552901 MOUNTING DOOR INSULATION & PLUG HW-005.01 SCREW 1/4-20X1/2 SELF TAPPING 10011701 OBSERVATION DOOR 25511101 OBS. DOOR GASKET HW06801 1/4X1.3/4 DRIVE LOCK PIN 10011501 SWING DOOR HW06701 5/16X18X2.3/8 STUD 2553301 INSULATION-SWING DOOR...
  • Page 26 SFH-W SERIES REPLACEMENT PARTS - JACKETS ITEM PART DISCRIPTION 21521802 SIDE PANEL 3 SECTION 21521803 SIDE PANEL 4 SECTION 21521804 SIDE PANEL 5 SECTION 21521805 SIDE PANEL 6 SECTION 21521806 SIDE PANEL 7 SECTION 21522401 TOP FRONT PANEL C/O 21522402 TOP FRONT PANEL TNKLS COIL (SHOWN) 21521901 LOWER COWL...
  • Page 27 SFH-W SERIES REPLACEMENT PARTS - HARDWARE ITEM PART DISCRIPTION HW-005.01 SCREW 1/4-20X1/2 SELF TAP 2452902 FLUE COLLECTOR ASSY (4 SECT) 2452903 FLUE COLLECTOR ASSY (5 SECT) 2452906 FLUE COLLECTOR ASSY (3 SECT) 2452907 FLUE COLLECTOR ASSY (6 SECT) 2452908 FLUE COLLECTOR ASSY (7 SECT) HW06701 STUD 5/16"-18 X 2.3/8"...
  • Page 28 SFH-W REPLACEMENT PARTS BURNER COMPONENTS ITEM PART DISCRIPTION QTY. BN04001 BURNER OIL UT901C BECKETT (SFH365) BN04002 BURNER OIL UT902C BECKETT (SFH3100,&SFH4100) BN04004 BURNER OIL UT904C BECKETT (SFH4125, SFH4150, & SFH5125) BN04006 BURNER OIL UT906C BECKETT (SFH5200, & SFH5175) BN08901 BURNER OIL UT1801 BECKETT (SFH6225 & SFH7275) BN06003 BURNER OIL UT1103C BECKETT (SFH3125) 30A064201 BURNER OIL RIELLO 40/F3 (SFH365)
  • Page 29 SFH-REPLACEMENT PARTS BURNER COMPONENTS BECKETT AFG BURNER PARTS (USED ON ALL SFH BOILER MODELS WITH BECKETT BURNERS EXCEPT SFH3125, SFH6225, AND SFH7275) ITEM NO. PART NO. DISCRIPTION RP03801 BLAST TUBE AFG/SFH RP03701 FUEL PUMP, 1 STAGE, 140 PSI, AFG RP03702 FUEL PUMP, 2 STAGE, 140 PSI, AFG BN07102 DRAWER ASSEMBLY (OIL LINE), AFG...
  • Page 30 SFH-REPLA SFH-REPLACEMENT P SFH-REPLA CEMENT P CEMENT PAR CEMENT P ARTS SFH-REPLA SFH-REPLA CEMENT P B B B B B URNER COMPONENTS URNER COMPONENTS URNER COMPONENTS URNER COMPONENTS URNER COMPONENTS CARLIN BURNER PARTS ITEM NO. PART NO. DISCRIPTION BN08601 BRN HEAD BAR .6-.65 SFH365 BN08602 BRN HEAD BAR .85-1 SFH3100 &...

  • Page 31: Ratings, Data And Dimensions

    RATINGS TINGS TINGS TINGS AND D AND D AND D AND DA A A A A T T T T T A A A A A TINGS AND D (2)* (3)(4)* MINIMUM BOILER I=B=R D.O.E. I=B=R NET NATURAL PUMP MODEL OIL BURNER HEATING RATINGS...
  • Page 32 DIMENSIONS DIMENSIONS DIMENSIONS DIMENSIONS DIMENSIONS BOILER LENGTH OF FRONT OF CASTING DIA. OF FLUSH TO CENTER LINE OF FLUE OUTLET JACKET FLUE OUTLET SFH-3 17.7/8" 11.1/4" 6" SFH-4 21.1/2" 12.5/8" 6" SFH-5 25.1/8" 14.1/4" 7" SFH-6 29.1/4" 15.15/16" 8" SFH-7 32.7/8"...

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