Sony Ericsson W950i Working Instruction, Mechanical

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Working Instruction, Mechanical
Applicable for W950i and W950c
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment.................................................................................4
1.2 General cautions ......................................................................5
1.3 Recurrent repair actions..........................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................6
3 Replacements......................................................................... 19
3.1 Pen Stylus asm.......................................................................20
3.2 Battery Lid...............................................................................20
3.3 External Antenna Cap ............................................................20
3.4 Antenna Lid asm ....................................................................20
3.5 Front Sub asm ........................................................................20
3.6 Keyboard Support asm..........................................................21
3.7 Flex Film asm, Keyboard .......................................................21
3.9 Net, Loudspeaker ...................................................................22
3.10 Earspeaker Cushion...............................................................23
3.11 Earspeaker ..............................................................................24
3.12 On/Off Key...............................................................................25
3.13 Touch Panel with Frame ........................................................26
3.14 Gasket, LCD Big .....................................................................30
3.15 Gasket, LCD Small .................................................................31
3.16 System Connector..................................................................32
3.17 Gasket, Microphone ...............................................................33
3.18 Liquid Intrusion Indicator ......................................................34
3.19 Motor Unit, Vibrator................................................................35
3.20 Key Back .................................................................................36
3.21 Antenna asm...........................................................................37
3/000 21-1/FEA 209 544/111 A
©
Sony Ericsson Mobile Communications AB
2.1.1
Pen Stylus asm ..................................................................... 7
2.1.2
2.1.3
External Antenna Cap ........................................................... 9
2.1.4
Antenna Lid asm ................................................................. 10
2.1.5
Front Sub asm..................................................................... 12
2.1.6
2.1.7
LCD ..................................................................................... 16
2.1.8
PBA ..................................................................................... 17
21
Working Instruction, Mechanical

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Summary of Contents for Sony Ericsson W950i

  • Page 1: Table Of Contents

    Working Instruction, Mechanical Working Instruction, Mechanical Applicable for W950i and W950c CONTENTS 1 Introduction ................3 1.1 Equipment.................4 1.2 General cautions ..............5 1.3 Recurrent repair actions............5 2 Disassembly ................6 2.1 Overview ...................6 2.1.1 Pen Stylus asm ..............7 2.1.2 Battery Lid &...
  • Page 2 Antenna Lid asm ..............52 4.1.6 External Antenna Cap ............53 4.1.7 Battery & Battery Lid ............54 4.1.8 Pen Stylus asm ..............55 5 Revision history ..............56 3/000 21-1/FEA 209 544/111 A 2(56) © Sony Ericsson Mobile Communications AB...
  • Page 3: Introduction

    Working Instruction, Mechanical 1 Introduction W950i/c (Mystic Purple) 3/000 21-1/FEA 209 544/111 A 3(56) © Sony Ericsson Mobile Communications AB...
  • Page 4: Equipment

    • ESD-gloves LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 3/000 21-1/FEA 209 544/111 A 4(56) © Sony Ericsson Mobile Communications AB...
  • Page 5: General Cautions

    TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE 1.3 Recurrent repair actions Use the front open tool to open the board-to-board connectors like this. 3/000 21-1/FEA 209 544/111 A 5(56) © Sony Ericsson Mobile Communications AB...
  • Page 6: Disassembly

    3. External Antenna Cap 4. Antenna Lid 5. Cap MS 6. Front Sub 7. Keyboard QWERTY 8.Keyboard Support (a) & Flex Film, Keyboard (b) 9. LCD 10. PBA 3/000 21-1/FEA 209 544/111 A 6(56) © Sony Ericsson Mobile Communications AB...
  • Page 7: Pen Stylus Asm

    Working Instruction, Mechanical 2.1.1 Pen Stylus asm Remove the pen stylus with your fingers. 3/000 21-1/FEA 209 544/111 A 7(56) © Sony Ericsson Mobile Communications AB...
  • Page 8: Battery Lid & Battery

    Release the battery from the phone by lifting it up at the bottom. If not released, turning the phone around at the same time will make it become released. Remove the battery. 3/000 21-1/FEA 209 544/111 A 8(56) © Sony Ericsson Mobile Communications AB...
  • Page 9: External Antenna Cap

    Working Instruction, Mechanical 2.1.3 External Antenna Cap Remove the external antenna cap with a dentist hook. 3/000 21-1/FEA 209 544/111 A 9(56) © Sony Ericsson Mobile Communications AB...
  • Page 10: Antenna Lid Asm

    Continue up and around the corner and forward on until the top is released as well. Continue down this side until the antenna lid is released on all three sides. 3/000 21-1/FEA 209 544/111 A 10(56) © Sony Ericsson Mobile Communications AB...
  • Page 11 Working Instruction, Mechanical Antenna Lid asm continued Start to slide down the corner where the arrow is located, and then remove the antenna lid. Antenna lid removed. 3/000 21-1/FEA 209 544/111 A 11(56) © Sony Ericsson Mobile Communications AB...
  • Page 12: Front Sub Asm

    Continue around the corner and along this side. Continue forward (the next snap hook to be released is placed right in the middle of the phone). 3/000 21-1/FEA 209 544/111 A 12(56) © Sony Ericsson Mobile Communications AB...
  • Page 13 O NOT BEND THE FRONT SUB TO MUCH UPWARDS AS THIS CAN CAUSE SERIOUS DAMAGE TO THE FRONT SUB Gently lift the front sub (starting the lift at the keyboard qwerty) and remove it. Front sub removed. 3/000 21-1/FEA 209 544/111 A 13(56) © Sony Ericsson Mobile Communications AB...
  • Page 14: Keyboard Support Asm & Flex Film Asm, Keyboard

    Remove the two screws from the keyboard support by using the JCIS bit. EMOVED SCREWS CAN BE REUSED ONLY IF THEY ARE NOT DAMAGED Remove the keyboard support with the tweezers or by hand. 3/000 21-1/FEA 209 544/111 A 14(56) © Sony Ericsson Mobile Communications AB...
  • Page 15 Keyboard Support asm & Flex Film asm, Keyboard continued Use the front opening tool to disconnect the flex film, keyboard from the PBA. Remove the flex film, keyboard. 3/000 21-1/FEA 209 544/111 A 15(56) © Sony Ericsson Mobile Communications AB...
  • Page 16: Lcd

    ANDLE THE LCD FLEX FILM WITH CARE Gently bend with the front opening tool under the LCD’s board-to-board connector until the LCD becomes disconnected from the PBA. LCD removed. 3/000 21-1/FEA 209 544/111 A 16(56) © Sony Ericsson Mobile Communications AB...
  • Page 17: Pba

    If necessary, gently wiggle the PBA side to side while turning it away from the frame. E CAREFUL WITH THE JOG DIAL WHEEL Continue turning the PBA and stop at an angle of approx. 40 º. 3/000 21-1/FEA 209 544/111 A 17(56) © Sony Ericsson Mobile Communications AB...
  • Page 18 Working Instruction, Mechanical PBA continued Start to bend with the front opening tool under the MEM PWB board-to-board connector until it becomes disconnected from the PBA. PBA removed. 3/000 21-1/FEA 209 544/111 A 18(56) © Sony Ericsson Mobile Communications AB...
  • Page 19: Replacements

    The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/111 A 19(56) © Sony Ericsson Mobile Communications AB...
  • Page 20: Pen Stylus Asm

    Follow the 4.1.7 – 4.1.10 Reassembly instructions! 3.5 Front Sub asm Follow the 2.1.1 – 2.1.6 Disassembly instructions! Prepare the new front sub. Follow the 4.1.5 – 4.1.10 Reassembly instructions!! 3/000 21-1/FEA 209 544/111 A 20(56) © Sony Ericsson Mobile Communications AB...
  • Page 21: Keyboard Support Asm

    Prepare the new flex film, keyboard. Follow the 4.1.3 – 4.1.10 Reassembly instructions! 3.8 LCD Follow the 2.1.1 – 2.1.9 Disassembly instructions! Prepare the new LCD. Follow the 4.1.2 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 21(56) © Sony Ericsson Mobile Communications AB...
  • Page 22: Net, Loudspeaker

    Follow the 2.1.1 – 2.1.4 Disassembly instructions! Remove the old net, loudspeaker with a dentist hook. Attach a new net, loudspeaker with the tweezers. Follow the 4.1.7 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 22(56) © Sony Ericsson Mobile Communications AB...
  • Page 23: Earspeaker Cushion

    Remove the earspeaker cushion with the tweezers. O NOT TOUCH OR BEND THE CONTACT SPRINGS Attach a new earspeaker cushion with the tweezers. Follow the 4.1.5 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 23(56) © Sony Ericsson Mobile Communications AB...
  • Page 24: Earspeaker

    Check that the contact springs are not bent or damaged but look like in the picture. Follow the 4.1.5 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 24(56) © Sony Ericsson Mobile Communications AB...
  • Page 25: On/Off Key

    Follow the 2.1.1 – 2.1.6 Disassembly instructions! Remove the old on/off key with the tweezers. Insert a new on/off key into the frame with the tweezers. Follow the 4.1.5 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 25(56) © Sony Ericsson Mobile Communications AB...
  • Page 26: Touch Panel With Frame

    LCD. Start by pressing on one of the three small hooks that secures the touch panel to the LCD. Continue until all three become released on this side. 3/000 21-1/FEA 209 544/111 A 26(56) © Sony Ericsson Mobile Communications AB...
  • Page 27 Turn the new touch panel onto the LCD screen. O NOT TOUCH THE INSIDE OF THE TOUCH PANEL OR THE LCD SURFACE EMOVE ANY DUST WITH AN IONIZED AIRGUN OR A BLOWER 3/000 21-1/FEA 209 544/111 A 27(56) © Sony Ericsson Mobile Communications AB...
  • Page 28 Make sure that the touch panel is properly mounted on the LCD. Connect the touch panel flex film with the flex film assembly tool. Close the FPC connector with the dentist hook. Properly assembled touch panel and LCD. 3/000 21-1/FEA 209 544/111 A 28(56) © Sony Ericsson Mobile Communications AB...
  • Page 29 Test instruction mechanical): 2_00021-1_FEA209544_101 • Touch screen test • Backlight brightness uniformity • Contrast • Display position to check correctly aligned • Dust inspection • Dot inspection • Color check 3/000 21-1/FEA 209 544/111 A 29(56) © Sony Ericsson Mobile Communications AB...
  • Page 30: Gasket, Lcd Big

    Follow the 2.1.1 – 2.1.9 Disassembly instructions! Remove the gasket, LCD big with the dentist hook. Attach a new gasket, LCD big with the tweezers. Follow 4.1.2 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 30(56) © Sony Ericsson Mobile Communications AB...
  • Page 31: Gasket, Lcd Small

    Follow the 2.1.1 – 2.1.9 Disassembly instructions! Remove the gasket, LCD small with the tweezers. Attach a new gasket, LCD small with the tweezers. Follow 4.1.2 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 31(56) © Sony Ericsson Mobile Communications AB...
  • Page 32: System Connector

    Remove the old system connector by hand. Mount a new system connector with your fingers. Press the system connector firmly to the bottom. Follow 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 32(56) © Sony Ericsson Mobile Communications AB...
  • Page 33: Gasket, Microphone

    In some cases the gasket, microphone might get stuck on the frame. Remove the old gasket, microphone with the tweezers. Mount a new gasket, microphone with the tweezers. Follow 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 33(56) © Sony Ericsson Mobile Communications AB...
  • Page 34: Liquid Intrusion Indicator

    Check for water damage on the liquid intrusion indicator with the antenna lid mounted. Check for water damage on the liquid intrusion indicator with the antenna lid removed. 3/000 21-1/FEA 209 544/111 A 34(56) © Sony Ericsson Mobile Communications AB...
  • Page 35: Motor Unit, Vibrator

    O NOT PRESS ON THE CONTACT SPRINGS Check that the contact springs are not bent or damaged, but look like in the picture. Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 35(56) © Sony Ericsson Mobile Communications AB...
  • Page 36: Key Back

    Insert a new key back from above by using tweezers. Insert this portion of the MEM PWB into its original position. Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 36(56) © Sony Ericsson Mobile Communications AB...
  • Page 37: Antenna Asm

    Do the same on the opposite side to make the antenna become released from the frame. Remove the antenna. 3/000 21-1/FEA 209 544/111 A 37(56) © Sony Ericsson Mobile Communications AB...
  • Page 38 EPLACE THE SCREWS IN CASE THEY ARE DAMAGED Make sure the antenna is properly mounted inside the frame and that the two hooks (2) are latched. Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 38(56) © Sony Ericsson Mobile Communications AB...
  • Page 39: Mem Pwb Asm

    Use your fingers to install the MEM PWB into the frame. Put the MEM PWB into the bottom of the frame and align the MEM PWB hole to the circular protrusion of the frame. 3/000 21-1/FEA 209 544/111 A 39(56) © Sony Ericsson Mobile Communications AB...
  • Page 40 Insert this portion of the MEM PWB flex film into its original position by hand or with the tweezers. Follow the 3.25 Replacements installation instruction! Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 40(56) © Sony Ericsson Mobile Communications AB...
  • Page 41: Sim Ejector

    Push the new SIM ejector underneath the two supports with your finger. Sometimes it helps to press with a finger in the middle of the SIM ejector to make it slide into its normal position. 3/000 21-1/FEA 209 544/111 A 41(56) © Sony Ericsson Mobile Communications AB...
  • Page 42 Make sure that the SIM ejector is properly mounted in the frame. Check the function of the SIM ejector. Follow the 3.26 & 3.25 Replacements installation instructions! Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 42(56) © Sony Ericsson Mobile Communications AB...
  • Page 43: Label

    • Take the new label and place it onto the frame as in the adjacent picture. • O NE LABEL ONLY IS ALLOWED Follow the 4.1.9 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 43(56) © Sony Ericsson Mobile Communications AB...
  • Page 44: Frame Asm

    Make sure that all components mentioned above are properly mounted in the frame assembly. Follow the 3.28, 3.26 – 3.23, 3.16 & 3.13 Replacements installation instructions! Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/111 A 44(56) © Sony Ericsson Mobile Communications AB...
  • Page 45: Reassembly

    3. Flex Film, keyboard (a) & Keyboard Support (b) 4. Keyboard QWERTY 5. Front Sub 6. Cap MS 7. Antenna Lid 8. External Antenna Cap 9. Battery (a) & Battery Lid (b) 10. Pen Stylus 3/000 21-1/FEA 209 544/111 A 45(56) © Sony Ericsson Mobile Communications AB...
  • Page 46: Pba

    Sometimes the operator (1) and on/off (2) keys obstruct the passage for the PBA. In that case gently push the operator and on/off keys into place by using the tweezers. 3/000 21-1/FEA 209 544/111 A 46(56) © Sony Ericsson Mobile Communications AB...
  • Page 47 Push the PBA all the way to the bottom of the frame. Make sure that the PBA is properly installed in the frame and that the PBA is latched by the two frame snap hooks. PBA installed. 3/000 21-1/FEA 209 544/111 A 47(56) © Sony Ericsson Mobile Communications AB...
  • Page 48: Lcd

    Don’t forget to remove the protective tape from a new LCD before the installation of the front sub. O NOT TOUCH THE LCD GLASS SURFACE EMOVE ANY DUST WITH AN IONIZED AIRGUN OR BLOWER 3/000 21-1/FEA 209 544/111 A 48(56) © Sony Ericsson Mobile Communications AB...
  • Page 49: Flex Film Asm, Keyboard & Keyboard Support Asm

    Apply 9 Ncm ± 2 Ncm torque to tighten the two screws using the JCIS bit. Gently turn the flex film, keyboard to the right over the keyboard support. 3/000 21-1/FEA 209 544/111 A 49(56) © Sony Ericsson Mobile Communications AB...
  • Page 50: Front Sub Asm

    Continue to snap the front sub to the phone. Check that there are no gaps along the sides. If there still is a gap somewhere, gently press the two halves together with your fingers. 3/000 21-1/FEA 209 544/111 A 50(56) © Sony Ericsson Mobile Communications AB...
  • Page 51 Working Instruction, Mechanical Front Sub asm continued Apply 15 Ncm ± 2 Ncm torque to tighten four new screws using torx bit no. 6. 3/000 21-1/FEA 209 544/111 A 51(56) © Sony Ericsson Mobile Communications AB...
  • Page 52: Antenna Lid Asm

    Apply 9 Ncm ± 2 Ncm torque by tightening the screw using the JCIS bit. EPLACE THE SCREW IN CASE IT IS DAMAGED 3/000 21-1/FEA 209 544/111 A 52(56) © Sony Ericsson Mobile Communications AB...
  • Page 53: External Antenna Cap

    Working Instruction, Mechanical 4.1.6 External Antenna Cap Press the external antenna cap into its position with your fingers. 3/000 21-1/FEA 209 544/111 A 53(56) © Sony Ericsson Mobile Communications AB...
  • Page 54: Battery & Battery Lid

    Slide the battery forward and press at the bottom until it is secured in its proper position. Slide the battery lid onto the phone. Push on the battery lid until it is closed without any gap. 3/000 21-1/FEA 209 544/111 A 54(56) © Sony Ericsson Mobile Communications AB...
  • Page 55: Pen Stylus Asm

    Working Instruction, Mechanical 4.1.8 Pen Stylus asm Insert the pen stylus with your fingers. Pen stylus inserted. 3/000 21-1/FEA 209 544/111 A 55(56) © Sony Ericsson Mobile Communications AB...
  • Page 56: Revision History

    Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2006-05-19 release 3/000 21-1/FEA 209 544/111 A 56(56) © Sony Ericsson Mobile Communications AB...

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W950c

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