Magnum Winchester WINACP Owner's Manual

Corn/biomass/wood pellet stove

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MAGNUM WINCHESTER
Corn/Biomass/Wood Pellet Stove
Models: WINACP, WINACI, WINDCI, WINDCP
Installation – Operation – Maintenance Instructions
NOTE: THESE INSTRUCTIONS MUST BE SAVED for future reference
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET
BURNING STOVE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY
IMPORTANT: Always contact your local MagnuM dealer/installer with questions before contacting the
factory. When you call, have your serial number, purchase date, who installed the unit and a list of
questions.
When installing your MagnuM Winchester (WIN) Corn/Biomass/Wood Pellet stove, particular attention
needs to be made in regards to fire protection. If the unit is not properly installed, a house fire may result.
For your safety, follow the installation and operation instructions provided, and if a question arises contact
local building or fire officials about restrictions and installation requirements in your area.
Read the operations and fuel section of this manual before plugging in your unit.
Always unplug the unit before attempting any service work.
Do not connect the unit to a chimney flue already serving another appliance.
When installing the chimney pipe to the unit, it is important to remember that the unit operates on a
negative pressure and the chimney on a positive pressure. All chimney connections, elbows and fittings
must be airtight. (Proper venting practices must be followed. Consult with a venting professional)
Ashes must be disposed of in a metal container with a tight fitting lid.
All minimum clearances to combustibles must be followed.
The MagnuM Corn/Biomass/Wood Pellet Stove is tested for operation with wood pellets, with an ash
content of no more than 2% and Corn with a moisture content from 10-14 percent. It is recommended
that wood pellets with an ash content of 1% or less be used for efficient operation of this unit. Higher
ash content fuels will require additional maintenance and service. Also, for use with wood pellets,
cherry pits, olive pits or other pelletized Biomass fuel. Corn with 11-12 percent moisture is ideal.
It is important to use fuel that is clean, dry and consistent. Make sure that your supplier is giving you
the same fuel each time that you purchase. It is recommended that you purchase your entire heating season
supply of fuel at one time so that the fuel will be the same.
A voltage surge protector or ground fault outlet is required for this unit. The electrical component
warranty will be voided if surge protection is not installed before operating this unit.
A grounded outlet must be provided with proper polarity. A constant 115 volt (12volt on DC
models), 60 cycles must be provided for proper operation or the warranty of this appliance will be
forfeited.
Special attention needs to be taken to clean out the top heat exchangers of this unit on a regular
basis. The fly ash settles on the heat exchangers and must be cleaned off to keep the unit operating
properly. Check for plugging every two-four weeks or when needed.
If unit is not operated for extended periods of time (like summer) unplug the unit and disconnect the
battery to assure long life of electrical components.
AMERICAN ENERGY SYSTEMS, INC. GRANTS NO WARRANTY, IMPLIED OR
STATED, FOR THE INSTALLATION OR MAINTENANCE OF THE STOVE AND
ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S).
AMERICAN ENERGY SYSTEMS, INC. - 150 Michigan Street SE - HUTCHINSON, MINNESOTA 55350
Owner's Manual
DAMAGE, BODILY INJURY OR EVEN DEATH.
Web Site:
www.MagnuMheat.com

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Summary of Contents for Magnum Winchester WINACP

  • Page 1 All minimum clearances to combustibles must be followed. The MagnuM Corn/Biomass/Wood Pellet Stove is tested for operation with wood pellets, with an ash content of no more than 2% and Corn with a moisture content from 10-14 percent. It is recommended that wood pellets with an ash content of 1% or less be used for efficient operation of this unit.
  • Page 2: Table Of Contents

    Service Record……………………………………………………. TESTING/CERTIFICATION INFORMATION The MagnuM WIN stove (report # 150-S-01b-4) independently tested in accordance with ASTM E1509 The MagnuM WIN Insert (report # 097-S-04-2) independently tested in accordance with ASTM E1509 Tested with OMNI-Test Laboratories, Inc, BEAVERTON, OREGON 97005 per EPA Method 28A, ULC C1482-M1990, CAN/ULC-S627-00, ULC-S628, APFI req.
  • Page 3: Introduction/Specifications

    BTU input will vary, depending on the brand of fuel, size of fuel, quality of fuel and moisture content. Consult your authorized MagnuM reseller for information on the best fuel to use to get the best results. Fuel feed rates can vary as much as 50 percent depending on fuel quality, size, brand and moisture content.
  • Page 4: Technical Bulletin/Importance Of Adequate Fresh Air

    Technical Bulletin Importance of Adequate Fresh Air Every home is a slightly different situation and depending on the design of the air movement within the home, might be easy to distribute heat or very difficult. If you have boiler heat or other non- ducted central heating this becomes even more of a challenge as adequate circulation within the home and proper make up air for combustion is lacking because of the design of your central heating system.
  • Page 5: Safety Steps

    IMPORTANT: It is the customer’s responsibility to make sure the MagnuM appliance is installed with the proper make up air system and the home is checked for adequate fresh air so that the appliance does not...
  • Page 6: Burning Solid Fuels

    Proper draft setting will be discussed later in this manual. The point we wish to make here is that your MagnuM stove, due to the nature of solid fuels, will require brief periodic attention. Please do not expect to light your stove and walk away from it until you want to shut it off in the spring.
  • Page 7: Unpacking Your Magnum Wood Pellet Appliance

    Fireplace Insert, be careful to inspect all parts and components to make sure that nothing was damaged or lost in shipment. If there was shipping damage, be sure to report it to your MagnuM reseller, or the shipping company that delivered your unit. Freight damage claims must be made to the Freight Company immediately.
  • Page 8 The Pedestal unit comes completely assembled, the Insert comes with the shroud packaged separately and the Leg unit comes with the legs packaged in the hopper. The installation of the Insert shroud is shown later in the installation manual. Make sure that the shroud is with the unit when you get it.
  • Page 9: Clearances

    CLEARANCES NOTE: Clearances for the Insert models are shown on pages 21-24 CONVENTIONAL CLEARANCES A…SIDEWALL 3 In. (75 mm) B…BACK WALL 3 In. (75 mm)…… (VERTICAL VENTING INSTALLATION REQUIRES A MIN. 3” CLEARANCE FROM COMBUSTIBLES TO VENT PIPE). C…CORNER WALL 3 In (75 mm)…….
  • Page 10: Guidelines For Exhaust Venting Systems Design

    GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN It is recommended that only an authorized MagnuM installer install your wood pellet stove. The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes.
  • Page 11: Guidelines For Exhaust Venting Systems Design

    GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN, CONT…… To determine whether a 3” or 4” inch exhaust system should be used, follow the guidelines below: 1) Determine the “equivalent pipe length” for each component used according to the comparison chart below. Add the “equivalent pipe length” of all components to get the “total equivalent pipe length”. 2) Determine the altitude at which you are installing the stove.
  • Page 12: Design Guidelines For Outside Combustion Air Connection

    IMPORTANT: It is the customer’s responsibility to make sure that there is adequate fresh air to the home so that the MagnuM appliance does not become the fresh air source. 4) Only non-combustible piping 3” inches in diameter is approved to use for outside air connections (straight or flexible).
  • Page 13: Installation Precautions

    If the home was not designed with proper heat circulation, the stove will not perform properly. Make sure that the installer looks at the entire home as a unit when installing your MagnuM appliance. Make sure that there is adequate cold air returns to pull the heat to adjoining rooms.
  • Page 14: Installation Configurations

    INSTALLATION CONFIGURATIONS The MagnuM Corn/Biomass/Wood Pellet Appliances may be installed as follows: 1) A freestanding unit (with a pedestal only). 2) A hearth mounted fireplace insert into a masonry or factory built fireplace. 3) A built-in heater mounted in an alcove with a pedestal.
  • Page 15: Vent Termination General Instructions

    VENT TERMINATION GENERAL INSTRUCTIONS NOTE: The following are general instructions for installing this appliance. THE PELLET VENT MANUFACTURER’S INSTRUCTIONS SHOULD BE FOLLOWED FOR THE VENT PIPE BEING USED. USE ONLY 3” or 4” INCH LISTED TYPE PL PELLET VENT PIPE. WARNING: Shut off all electrical power to the wall or room where the appliance is going to be installed before cutting any holes.
  • Page 16: Horizontal Installation

    HORIZONTAL INSTALLATION EXHAUST VENT TERMINATION SHALL BE AS FOLLOWS: A MINIMUM OF 4’ FEET/122Omm BELOW, BESIDE AND 1’ FOOT ABOVE ANY DOOR OR WINDOW THAT OPENS, OR ANY OPENING INTO A BUILDING. A MINIMUM OF 2’ FEET/610mm FROM ANY ADJACENT BUILDING OR OVERHANG. A MINIMUM OF 7’...
  • Page 17: Vertical Installation

    Storm Collar VERTICAL INSTALLATION GUIDELINES FOR CONNECTING TO AN EXISTING FACTORY-BUILT CHIMNEY: Inspect the chimney for the presence of creosote, soot or other combustible deposits, and blockage or obstructions. Thoroughly clean the chimney and remove any obstructions. Thoroughly inspect the chimney for soundness, proper clearances and presence of all necessary parts, including a chimney cap, prior to making the connection.
  • Page 18 Storm Collar Note: This type of installation is not recommended in cold climates unless closed in and insulated properly. 3” min. required Warning: Unless the venting is enclosed and insulated, this installation will cause poor venting, excess ash buildup, premature failure of exhaust system, staining of the house siding and serious creosote buildup.
  • Page 19: Ac/Dc Control Panel/Thermostat Hook-Up

    AC CONTROL PANEL/THERMOSTAT HOOK-UP WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL OPERATION Remove control panel from protective packaging. Connect the one way molex plug to the control panel; do not pull on the wire harness inside the stove. NOTE: Use only a low voltage mercury or bi-metal thermostat switch. (No power required on thermostat) NOTE: If you are not going to use the thermostat function then skip steps #4 - #8 and go to Step #9.
  • Page 20 DC CONTROL PANEL/THERMOSTAT HOOK-UP WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL OPERATION Remove control panel from protective packaging. Connect the one way molex plug to the control panel; do not pull on the wire harness inside the stove. NOTE: Use only a low voltage mercury or bi-metal thermostat switch. (No power required on thermostat) NOTE: If you are not going to use the thermostat function then skip steps #4 - #8 and go to Step #9.
  • Page 21: Magnum Win Insert Installation

    MAGNUM WIN INSERT INSTALLATION...
  • Page 22 WIN INSERT INSTALLATION cont. Chimney cap Storm Collar Seal Plate 6” (150mm) min. 3”(75mm Minimum Use only rigid Pellet Clearance Around Vent pipe vent Siding Framing 16” (375mm) minimum 6” (150mm) minimum...
  • Page 23 WIN INSERT INSTALLATION cont. For a raised Hearth, you can have a decorative skirting made by your installer to finish off the front of When extending the unit beyond a raised the unit. The skirting must be hearth, you must use made out of non-combustible some type of supp materials and must support the...
  • Page 24 It is not recommended to run the fresh air to the top of the chimney Your installer will determine what type of leveling bolts or other means that will level the unit properly. It is best to route the fresh air intake either out the back of the fireplace cavity or down and out to an outside air source.
  • Page 26 Fireplace Insert Shroud Installation Diagram:...
  • Page 27: Control Panel/Thermostat Hook-Up

    Thermostat wire connection 24 volt thermostat hookup Low voltage thermostat Molex Plug...
  • Page 28: Optional 12 Volt Battery Back-Up

    OPTIONAL 12 VOLT BATTERY BACK-UP WARNING: ALWAYS DISCONNECT POWER CORD DURING ANY ELECTRICAL OPERATION Note: Never use an unsealed battery. Disconnect the 110 volt AC power before connecting the 12 volt battery. Determine the location for the 12 volt battery and obtain the proper length and type of wire (Use 18 gauge stranded wire) Drill and install 1/2”...
  • Page 29 OPERATING INSTRUCTIONS (DC Models) NOTE: Each time the stove is started, the firepot should be checked for debris and clear air holes. Some fuels will cause the firepot to build up more frequently making it necessary to stir and clean the firepot more often. Do not allow ash to build up underneath the firepot.
  • Page 30: Operating Instructions Ac/Dc/All Models

    OPERATING INSTRUCTIONS (AC models) NOTE: Each time the stove is started, the firepot should be checked for debris and clear air holes. Some fuels will cause the firepot to build up more frequently making it necessary to stir and clean the firepot more often. Do not allow ash to build up underneath the firepot.
  • Page 31 OPERATING INSTRUCTIONS…continued (ALL MODELS) PROPER FUEL This stove is designed and approved to burn approved Biomass fuel only. Do not use any other type of fuel. Clean corn with moisture content less than 15% must be used. Factory approved pellets are those ¼” in diameter and not over 1”...
  • Page 32: Cleaning Instructions

    CLEANING INSTRUCTIONS NOTE: BE SURE THE STOVE IS TURNED OFF, THE POWER CORD IS UNPLUGGED, AND THE UNIT IS COLD BEFORE CLEANING OR SERVICING. RECOMMENDED CLEANING PERIODS: The heat exchange tubes in the stove should be cleaned daily. The firebox should be cleaned every 3 to 7 days or when needed. The interior ash chambers should be inspected and cleaned as needed.
  • Page 33 ASH PAN: Empty as needed. Empty the ash pan before it overflows with ash. Clean out the area that the ash pan sits in so that the ash pan can go back to its original location. NOTE: The ash pan door must be latched for the unit to operate. WARNING: Failure to clean the stove is a leading and preventable cause of stove malfunctions.
  • Page 34: Cleaning Instructions For The Winchester Insert

    CLEANING INSTRUCTIONS FOR THE WIN INSERT ESSEX model shown but all DC & AC models have the same items Auto reset 110 deg. Normally open proof of fire thermodisk Auto reset 110 deg. Normally open cool down thermodisk The convection (room air fan) blowe r will accumulate dust, pet hair, etc.
  • Page 35 INSERT CLEANING INSTRUCTIONS…continued WARNING: DISCONNECT POWER CORD BEFORE CLEANING OR SERVICING. NOTE: CLEANING INTERVALS MAY VARY GREATLY WITH DIFFERENT TYPES/BRANDS OF FUEL DUE TO THE ASH CONTENT, MOISTURE, AND MATERIAL COMPOSITION OF DIFFERENT FUELS. INSPECT AND CLEAN EXHAUST SYSTEM FREQUENTLY DAILY WEEKLY MONTHLY...
  • Page 36: Automatic Features

    AUTOMATIC FEATURES THERMOSTAT OPTION (Optional): When using a thermostat, set the unit to one of the medium or higher settings. The unit will burn at the rate selected on demand by the thermostat (medium to high). When the room temperature drops below the thermostat setting, the thermostat switch will close, allowing the unit to operate at the medium or higher settings.
  • Page 37: Glass Maintenance, Adjustment, Removal And Replacement

    GLASS MAINTENANCE, ADJUSTMENT, REMOVAL AND REPLACEMENT Your MagnuM Biomass Pellet Stove comes to you with the glass door installed in place, ready for use. The glass is surrounded on the edges with a gasket and seated in a glass channel. It is held in place with two (2) clips on the top and two (2) clips on the bottom and two (2) clips on each side.
  • Page 38: Circuit Board Functions

    Before starting the MagnuM Biomass unit again, it is important to remember to clean out the firepot, empty the ashes, clean out the heat exchangers, vacuum out the hopper if needed and fill the hopper...
  • Page 39 STAT mode, the unit will shut down and require toggling (on/off) of T-STAT to restart. Your MagnuM comes with the ability to use three (3) separate programming features. This programming must be done by a qualified factory trained technician. Contact your local dealer to set up an appointment to have this done.
  • Page 40: Setting The Draft

    SETTING THE DRAFT A proper draft setting is crucial to the successful burning of solid fuels. Draft refers to the amount of air flowing through the burn chamber/firebox of your unit. Too much or too little draft will cause your unit to burn improperly and may result in the fire burning out.
  • Page 41: Wiring Diagram Ac/Dc

    AC MODEL WIRING DIAGRAM WARNING: DISCONNECT POWER BEFORE SERVICING THIS UNIT.
  • Page 42 DC MODEL DDC-3000 WIRING DIAGRAM WARNING: DISCONNECT POWER BEFORE SERVICING THIS UNIT...
  • Page 43: Draft Slide Gate Adjustment

    # 10 bolt with 5/16 hex head The normal operation of the MagnuM appliances would be with the Draft Slide Gate open fully as shown. When the gate is in the fully open position, the plate will be against the mounting plate as shown.
  • Page 44: Igniter Replacement

    IGNITER REPLACEMENT The igniter system on the MagnuM appliances’ is an integral part of the wiring system. If the igniter is shorted out, the wiring must be disconnected in order for the unit to operate. If the wires are by-passed it will cause the stove to short out and blow a fuse.
  • Page 45: Trouble Shooting Guide

    Replace combustion/exhaust blower if needed. NOTE: Negative pressure in a home is a serious issue. All MagnuM appliances should be installed with outside air hookups. Also, make sure that adequate ventilation is supplied for the rest of the home, or the unit will become the air intake causing problems.
  • Page 46 ♦ Combustion air too high. Adjust the damper to reduce combustion airflow. ♦ Fuel feed rate is too low. Have your MagnuM reseller adjust the fuel control. ♦ Hopper is empty. Check contents of the hopper. Add ? Fuel will not feed.
  • Page 47: Trouble Shoot Guide

    “tripped”. on blades or in motor. ♦ Blower is defective. Clean blades and motor, have a MagnuM tech replace blower if needed. ? Soot or fly ash in the house. ♦ Cleaning the glass, particularly Clean the glass when the unit is not running.
  • Page 48 Refer to cleaning section of this manual. ♦ Use combustion enhancement system. Call your MagnuM reseller to inspect the installation, operation and replace any bad parts if necessary. ? The heat output is not as high as ♦...
  • Page 49: Magnum Winchester Replacement Parts List

    MagnuM Baby Countryside, WIN AC Convection blower RP2045 F-110 N/O POF Switch (interchangeable with F-140 & F-150) RP2050 L-225 N/C Switch (manual reset) MagnuM Baby C/S, WIN / Essex RT080 MagnuM Baby Countryside, WIN, Essex, Hopper Pressure Switch RP2099 Glass Gasket (separate) per foot (specify WIN or Essex)
  • Page 50: Warranty

    5 YEAR LIMITED WARRANTY This warranty is issued by American Energy Systems, Inc. (Manufacturer) and extends only to the original purchaser of this product. This limited warranty will not become effective unless you have returned the attached warranty card within 30 days of your purchase.
  • Page 51: Service Record

    SERVICE RECORD DATE SERVICE OR CLEANING PERFORMED This record must be sent in when any warranty claims are made.

This manual is also suitable for:

Winchester windcpWinchester winaciWinchester windci

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