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WARNING: Read this Manual, and any Supplements OWNER’S/OPERATOR’S Carefully Before Operating MANUAL Vehicle. Europe 14.0 Assembly Operation Maintenance THIS VEHICLE IS NOT DESIGENED RENTAL TRACKS OR RACING LH800U-2D(L)/ LH800U-2D(R) BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE.
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OWNER’S/OPERATOR’S MANUAL 14.0 Europe 2014.05.22 version...
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LH800U-2D(L)/LH800U-2D(R) OWNER’S/OPERATOR’S MANUAL14.0 1. INTRODUCTION Introduction Congratulations on the purchase of your Utility Terrain Vehicle (UTV). We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and safety.
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LH800U-2D(L)/LH800U-2D(R) OWNER’S/OPERATOR’S MANUAL14.0 1. INTRODUCTION Important Safety Notice ● Never make any modifications to the engine, drive system, mechanical or electrical systems of your UTV. Never install aftermarket parts or accessories intended to increase the speed or power of your UTV.
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LH800U-2D(L)/LH800U-2D(R) OWNER’S/OPERATOR’S MANUAL14.0 1. INTRODUCTION SERIOUS INJURY OR DEATH can result if you do not follow these instructions. Read this manual and all labels carefully and follow the operating procedures described. This vehicle is designed to carry the driver and one passenger. Never carry passengers in the cargo bed.
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LH800U-2D(L)/LH800U-2D(R) OWNER’S/OPERATOR’S MANUAL14.0 1. INTRODUCTION between the enclosure and an obstacle outside the vehicle. Always keep both hands on the steering wheel when driving. Never wrap your thumbs and fingers around the steering wheel. This is particularly important when driving in rough terrain. The front wheels will move right and left as they respond to the terrain, and this movement will be felt in the steering wheel.
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LH800U-2D(L)/LH800U-2D(R) OWNER’S/OPERATOR’S MANUAL14.0 1. INTRODUCTION attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual. Always be careful of skidding of sliding. On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
LH800U-2D(L)/LH800U-2D(R) OWNER’S/OPERATOR’S MANUAL 14.0 2. UNDERSTANDING WARNINGS ATTENTION: This is an ADULT VEHICLE ONLY! Not a toy! READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BERORE OPERATION. KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine.
LH800U-2D(L)/LH800U-2D(R) OWNER’S/OPERATOR’S MANUAL 14.0 2. UNDERSTANDING WARNINGS SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all WARNINGS in this manual care fully. Follow their instructions to remain safe. The following precautionary signal words are used throughout this manual to convey the following messages: This is the safety alert symbol.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 3. SFETY WARNING NOTE: Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacemen 3- 1...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/800U-2D (R) 14.0 4. DAILY PRE-RIDE INSPECTION WARNING You must inspect your UTV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/800U-2D (R) 14.0 4. DAILY PRE-RIDE INSPECTION Have an authorized dealer repair as necessary for proper operation. 5, Headlight / Taillight / Brake light— check operation of all indicator lights and switches. 6, Wheels— check for tightness of wheel nuts and axle nuts; check those axle nuts are secured by cotter pins.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD When transporting the vehicle in another vehicle, be sure it is kept in an upright position. Otherwise, fuel may leak out of the carburetor or fuel tank. WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Malfunction of the accelerator pedal. WHAT CAN HAPPEN The accelerator pedal could be hard to operate, making it difficult to speed up or slow down when you need to. This could cause an accident.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Try to stop the tipping vehicle with your arm or leg. WHAT CAN HAPPEN You could be severely injured. You could suffer a crushed hand, arm, leg, or foot, HOW TO AVOID THE HAZARD You must keep your arms and legs inside the vehicle until it has stopped moving.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated maximum load limit for this cargo bed. Cargo should be properly distributed and securely attached.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Driving with improperly operating brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. Do not operate the vehicle if you find any problem with the brakes.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating vehicle without being familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury. HOW TO AVOID THE HAZARD Read the Owner’s Manual carefully. If there is a control or function you do not understand, ask our authorized dealer.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Servicing an engine while it is running. WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body, causing injury. Electrical components can cause shocks or can start fires. HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the sponge material. WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode. HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean the sponge material.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: ●...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully. WHAT CAN HAPPEN You could be poisoned. You could be severely burned by the sulfuric acid in battery electrolyte. Batteries produce explosive gases.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flammable.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating/ riding this UTV without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating/ riding without an approved helmet increases your chances of a severe head injury or death in the event of an accident. Operating/ riding without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this UTV at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the UTV, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operating conditions;...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Removing hands from steering wheel or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the UTV or could cause you to lose your balance and fall off the UTV. HOW TO AVOID THE HAZARD Always keep both hands on the steering wheel and both feet on the footrests of your UTV during operation.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN UTV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner’s Manual.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause UTV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner’s Manual.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in UTV overturning. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Skidding or sliding, WHAT CAN HAPPEN You may lose control of the UTV. You may also regain traction unexpectedly, which may cause the UTV to overturn. HOW TO AVOID THE HAZARD On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance or skidding or sliding out of control.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating in reverse, WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in severe injury. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind you.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this UTV with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/ LH800U-2D (R) 14.0 5. OPERATION WARNINGS WARNING After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this rider active vehicle requires good judgment and physical skills.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 6. V.I.N. SERIAL NUMBER Record these numbers from your UTV in the spaces provided. 1. Frame 14-bit Serial Number (found on the front right side of the frame tube) 2. Identification Plate Your machine has an identification plate mounted as shown. The Product Identification Number (PIN), weight, year of manufacture and serial number of the machine are shown on the plate.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 6. V.I.N. SERIAL NUMBER Remove the spare key and store in a safe place. Your key can be duplicated only obtaining a key blank and having it cut by mating it with your existing key. Record Key Number...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 6. V.I.N. SERIAL NUMBER The vehicle frame is important for model identification when registering your vehicle, obtaining insurance or whenever replacement parts are required. In the event your vehicle were stolen these numbers are essential to the recovery and identification of your UTV.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS Electrical Switches 1.Rear Differential Lock Switch engage the rear DIFF lock 2.Front Differential Lock Switch engage the front DIFF lock 3. Turn on the right turning lights. Symbol: “ Turn on the left turning lights. Symbol: “ “...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS CAUTION Do not switch on 4WD if the rear wheels are spining. This may cause severe machine damage. When switch on 4WD, the button will stay in 4WD position but 4WD mechanics maybe still disengaged. Always apply throttle gently and let the wheels move slightly to allow the 4WD mechanics finally engage.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS LCD Meter 1. Coolant temperature meter 12. H GEAR POSITION 2. Speedometer 13. L GEAR POSITION 3. Engine working hour counter 14. safety belt indicator light 4. Fuel gauge Indicator 15. High beam indicator light 5.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS Wheel Drive /Diff Lock System CAUTION: Always shift as the vehicle stop. NOTE: When shift 2WD/ 4WD or Diff Lock, the mechanics in the front gear box maybe still engaged/ disengaged, the mechanics would finally disengaged/ engaged when rides on a hard surface or rides in reverse.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS CAUTION Do not switch on 4WD if the rear wheels are spining. This may cause severe machine damage. When switch on 4WD or Diff Lock, the button will stay in 4WD or Diff Lock position, but 4WD or Diff Lock mechanics maybe still disengaged.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS (1) Engine oil pressure (2) Glow plug charge (3) Electrical charge (4) Key switch IMPORTANT: Daily checks with the Easy Checker(TM) only are not sufficient. Never fail to conduct physical daily checks carefully by referring to Daily Check section.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS ACCESSORY SOCKET You can use the accessory socket to power a trouble light, spotlight, CB radio, or cell phone etc. CAUTION Do not plug in any heat-generating accessory such as an automobile cigarette lighter because it damages the socket.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS WARNING Do not stand on the wheels. You could be trapped between the wheels if the vehicle moves. The machine can be mounted and dismounted from either side. Use the handle on the ROPS for assistance, if necessary. ACCELERATOR PEDAL WARNING Before starting the engine, check the accelerator pedal to be sure it...
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS WHAT CAN HAPPEN The accelerator pedal could be hard to operate, making it difficult to speed up or slow down when you need to. This could cause an accident. HOW TO AVOID THE HAZARD Check the operation of the accelerator pedal before you start the engine.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS PARKING BRAKE LEVER The parking brake lever is located at the left side of the driver’s seat. It will help hold the vehicle from moving while parked. To set the parking brake, pull the lever up completely.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS WARNING POTENTIAL HAZARD Engaging a lower gear when the engine speed is too high. WHAT CAN HAPPEN The wheels could stop rotating. This could cause loss of control, an accident and injury. It could also cause engine or drive train damage.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS WARNING POTENTIAL HAZARD A loose seat. WHAT CAN HAPPEN The operator could lose control or the operator or passenger could fall if the seat is loose during operation. HOW TO AVOID THE HAZARD Make sure the seat is securely latched.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS To Wear The Seat Belt Properly, do the following: 1. Hold the latch plate as you pull the belt across your lap and chest. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS CAUTION To protect from damage, do not put metal products, like tools or sharply edged products directly in the glove compartment. If they must be stored, wrap them in appropriate cushion material. CARGO BED 1.Cargo bed 2.Tailgate...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS Lifting And Lowering The Cargo Bed 1. Cargo hook To lift Release the cargo hook on the left or right side of the vehicle, and then slowly lift up the cargo bed until it stops. To lower Lower the cargo bed slowly to its original position then lock the cargo hook.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS Load Limit Maximum load limit: 300kg (663lbs) WARNING POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated maximum load limit for this cargo bed.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS HOOD To Open Follow the steps as shown in the image to open the hood. To Close Lower the hood slowly to its original position, and then hook the hood latches, and be sure that they are locked into place.. WARNING If the hood latches are hooked improperly, or the latches and their attachments can not work properly, the front hood can come off...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the recovery bottle, radiator filler neck, radiator pressure cap and connecting hose. As coolant operating temperature increases, the expanding (heated) excess coolant is forced out of the radiator past the pressure cap and into the recovery bottle.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS engine, it is recommended that the system be completely drain every two years and a fresh mixture of antifreeze and water be added. Using a funnel, slowly add coolant as necessary through the radiator filler neck.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS Connecting the Trailer Important: Before the trailer is connected, refer to the trailer manual for more information. Do not modify the tow hitch. Important: The procedure to connect the trailer to the tow hitch depends on the type of trailer.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS WARNING Make sure the trailer hitch has correctly engaged and locked before driving off. 7. Tow at a speed at which you can keep full control of the machine. Note: Only tow a full trailer when the loadbay is full. Otherwise the weight of the trailer could de-stabilise the machine by reducing the traction and braking performance.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS 2. MOUNTING PRESCRIPTIONS 2.1. HEIGHT ABOVE THE GROUND OF THE COUPLING DEVICE See figure below: All tractors with a loaded mass exceeding 2,5 tonnes must be fitted with a trailer coupling having a ground clearance satisfying one of the following relations: −...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS where: : mass of the tractor, : mass of the tractor with ballast weight on the front axle, : weight on the front axle of the unladen tractor, : weight on the front axle of the tractor with ballast weight on the front axle, l: tractor wheelbase, S: vertical load on the coupling pin...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 7. CONTROL AND PARTS FUNCTIONS 3. DRAWING 7-24...
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 8. STARTING THE ENGINE Procedure for Starting a Cold Engine WARNING Never run an engine in an enclosed area. Carbon monoxide exhaust gas is poisonous and can cause severe injury or death. Always start engines outdoors. WARNING POTENTIAL HAZARD Freezing control cables in cold weather.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 8. STARTING THE ENGINE the engine more than 5 seconds on each attempt. Jump-starting Jump-starting the vehicle should be avoided. The battery should be removed and charged instead. However, if the vehicle must be jumpstarted, proceed as follows. 1.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 9. VEHICLE BREAK-IN PERIOD The break-in period for your new UTV is defined as the first 50 hours of operation. No single action on your part is as important as a proper break in period. Careful treatment of new engine will result in more efficient performance and longer life for the engine.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 10. RIDING GEAR SAFE RIDING GEAR Always wear clothing suite to the type of riding you are doing. UTV riding requires special protective clothing which will make you fell more comfortable and reduce chances of injury. 1.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 10. RIDING GEAR WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 11. CARRYING LOADS CARRYING LOADS Cargo or a trailer can change the stability and handling of a vehicle. You must use common sense and good judgment when carrying cargo or towing a trailer. Keep the following points in mind: Never exceed the weight limits shown.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 11. CARRYING LOADS Make sure the load does not interfere with controls or your ability to ● see where you are going. Drive more slowly than you would without a load. The more weight ● you carry, the slower you should go. Although conditions vary, it is good practice not to exceed low range whenever you are carrying heavier loads or when towing a trailer.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 11. CARRYING LOADS WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed. WHAT CAN HAPPEN The passenger could fall or be struck by objects in the cargo bed. HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed. The cargo bed is designed to carry cargo only.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 12. DRIVING YOUR VEHICLE GETTING TO KNOW YOUR VEHICLE This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. Before you begin to use your vehicle, be sure you have read this Owner’s Manual completely and understand the operation of the controls.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 12. DRIVING YOUR VEHICLE WARNING You must inspect your UTV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. See“4.DAILY PRE-RIDE INSPECTION” LEARNING TO OPERATE YOUR VEHICLE You should become familiar with the performance characteristics of the vehicle in a large, flat area that is free of obstacles and other vehicles.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 12. DRIVING YOUR VEHICLE MAKING TURNS It is possible for the vehicle to roll over or go out of control if you attempt sharp, high-speed turns. You should also be careful making sharp turns on rough terrain. Do not attempt to turn around or make abrupt maneuvers on slopes.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 12. DRIVING YOUR VEHICLE GOING UPHILL Do not attempt to climb hills until you have mastered basic maneuvers on flat ground. Use proper driving techniques to avoid overturns on hills and slopes. Drive straight up hills, and avoid crossing the side of a hill, which increases your chance of rollover.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 12. DRIVING YOUR VEHICLE Before climbing the hill, first be sure you are operating in low range 4WD ( 4WD modle). To climb a hill, you need traction, momentum, and steady throttle. Travel fast enough to keep your momentum going, but not so fast that you cannot react to changes in the terrain as you climb.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 12. DRIVING YOUR VEHICLE skidding, try to steer in the direction the vehicle is sliding to help you regain control. If you must turn on the hill to avoid an obstacle, do so slowly and carefully. If the vehicle starts to tip, gradually steer in the downhill direction if there are no obstacles in your path.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 12. DRIVING YOUR VEHICLE NOTE: After running the vehicle in water, it is critical your machine is serviced as outlined in the maintenance chart see “16.maintenance”.The following areas need special attention: engine oil, transmission oil, rear gearcase, and all grease fittings. WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast-flowing water.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 12. DRIVING YOUR VEHICLE HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the vehicle. RIDING IN BRUSH OR WOODED AREAS When operating in areas with brush or trees, watch carefully on both sides and above the vehicle for obstacles such as branches that the vehicle might hit, causing an accident, or for brush that might enter the...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 12. DRIVING YOUR VEHICLE HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Use extreme caution when operating over large obstacles, such as large rocks or fallen trees. PARKING When parking, stop the engine and shift the drive select lever into the neutral position.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 13. CVT SYSTEM WARNING The CVT system rotates at high speeds. Creating large amounts of force on clutch components. Do not modify any components of the CVT system. Any modification will damage the system; cause the system to be out of balance, The CVT housing must be securely in place during operation, Failure to comply with this warning can result in severe injury or death.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 14. BATTERY WARNING Whenever removing the battery, disconnect the negative (black) cable first. When reinstalling the battery, connect the negative (black) cable last or an explosive situation could result causing serious injury or death. WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 14. BATTERY Battery Installation and Connections WARNING To avoid the possibility of explosion, always connect battery cables in the order specified. Red (positive) cable first; black (negative) cable last. An exploding battery can cause serious injury or death. WARNING Battery terminals and connections should be kept free of corrosion.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 14. BATTERY CAUTION Your UTV is equipped with a 45Ah Battery. This may no be sufficient to provide power for optional equipment. When installing optional equipment please upgrade your battery as necessary. See your dealer for the proper battery. 14 - 3...
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 15. EXHAUST SYSTEM SYSTEM REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED! CAUTION: Exhaust system components are very hot during and after use of UTV. Do not touch exhaust system components. Serious burns can result. Be especially careful when traveling through tall grass. The potential for fire exists WARNING The engine exhaust from this product contains chemicals known, in...
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE CAUTION Due to the nature of the adjustments marked with a D on the following chart, it is recommended that service be performed by an authorized dealer. 1. More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Item Hours Calendar Remarks Brake System Pre-ride Pre-ride inspection item — Pre-ride inspection item Accelerator pedal — Pre-ride Check for leaks at tank cap, Fuel System Pre-ride — lines, fuel valve, filter Inspect daily, pre-ride Tires Pre-ride...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Item Hours When Remarks Engine Cylinder Head Inspect (re-torque required at Cylinder Base 25 hrs 3 months first service only) Fasteners Engine mounts 25 hrs 3 months Inspect Clutches (drive and 25 hrs 3 months Inspect, clean driven) Lubricate all fittings, pivots,...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Item Lube Rec Method Frequency 6.Steering system Grease Lubricate the pivoting Every 3 months and sliding parts or 50 hours 7.Tie rods Grease Grease Semi-annually 8.Shift Linkages Grease Locate fittings Semi-annually and Grease 9.Ball joints Grease Inspect, Locate fittings Semi-annually...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE NOTE: 1. More often under severe use, such as wet or dusty conditions . 2. Grease: Light weight lithium-soap grease. 3. Grease M:molybdenum disulfide(MoS ) grease(water resistant). 4. *When suspension action becomes stiff or after washing. 5.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE PERIODIC MAINTENANCE RECORD Use the following chart to record periodic maintenance work: Maintenance Servicing Servicing Dealer Remarks Interval Date Performed Person First 5 Hrs 10 Hrs 15 Hrs 20 Hrs 25 Hrs 50 Hrs 75 Hrs 100 Hrs The following items should be checked occasionally for tightness;...
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE WHEEL NUT TORQUE SPECIFICATIONS Bolt Size Specification Front M12X1.25 69Ft.Lbs 95N.m Rear M12X1.25 69Ft.Lbs 95N.m NOTE: All nuts that have a cotter pin installed must be serviced by an authorized Dealer. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE AIR FILTER SERVICE 1. Release clamp and remove cover. 2. Remove filter element and clean it. 3. Replace filter element as required. 4. Reinstall filter element into air box and tighten clamp. Do not over tighten clamp or filter damage may occur.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Lubricate the pivoting parts. Recommended lubricant: Lithium-soap-based grease CAMBER AND CASTER The camber and caster are non-adjustable. TOE ALIGNMENT CHECK WARNING Do not attempt to adjust the tie rod for toe alignment. Severe injury or death can result from improper adjustment.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE WARNING If the tie rod is positioned incorrectly or adjusted incorrectly, it will not pivot, may break, and may separate. Severe injury or death can result BRAKES Front brake WARNING Once a bottle of brake fluid is opened, use what is necessary and discard the rest.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Check brake system for fluid leaks. Check brake for excessive travel or spongy feel. Check friction pads for wear, damage and loosened. Check security and surface condition of the disc. Pads should be changed when friction material is worn to 3/64”(1mm).(A) Rear Brake The rear brake is a hydraulic disc type brake which is activated by...
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Use only the recommended quality brake fluid. Otherwise, the rubber seals may deteriorate, causing leakage and poor braking performance. Recommended brake fluid: DOT 3 Refill with the same type of brake fluid. Mixing fluids may result in a ●...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Adjusting To adjust (set up) the mechanical parking brake, use the following procedure Note: The adjusting on the caliper is for the wear out of the pads. 1. With the engine off, loosen the adjustor on the lever. 2.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Parking Brake Indicator (light) Switch Adjustment The parking indicator switch, which is activated by the parking lever, is properly adjusted when the indicator light comes on just before braking takes effect. If necessary, adjust the parking indicator switch as follows.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Transmission Lubrication CAUTION Be sure no foreign material enters the transmission case. The oil level stick of the transmission is located on the left side of the machine. transmission lubricant level should checked monthly or 20 hours, whichever comes first.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Rear Gear case Lubrication CAUTION Be sure no foreign material enters the rear gear case. Which the UTV on a level surface, remove the fill plug and visually inspect the lubricant level through the fill hole. Lubricant should be kept even with the center of the drill point approximately below the top of the fill hole.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Front Gear case Lubrication CAUTION Be sure no foreign material enters the front gear case. Which the UTV on a level surface, remove the fill plug and visually inspect the lubricant level through the fill hole. Lubricant should be kept even with the center of the drill point approximately below the top of the fill hole.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE WHEELS AND TIRES WARNING Operating your UTV with worn tires, improperly inflated tires, non-standard tires or improperly installed tire will affect vehicle handling which could cause an accident resulting in serious injury or death. Follow the safeguards listed below to prevent this type of situation.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE 3. Lower the vehicle to the ground. 4. Securely tighten the wheel nuts according to the chart found in “16.MAINTENANCE/ Wheel Nut Torque”. Tire Inspection When replacing a tire always use original equipment size and type. Tire Tread Depth Always replace tires when tread depth is worn to 1/8”...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE CAUTION Do not service while headlight is hot. Serious burns may result. Do not touch a halogen lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot which will shorten the life of the lamp.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE B. TAILLTGHT LAMP REPLACEMENT Taillight Brake light Lamp /Indicator Lamp Replacement If the taillight / brake light /Indicator Lamp does not work the lamp may need to be replaced. Remove the cover. 1. Turn the plug and remove it from the sockrt.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Warning Your UTV can be waxed with any non-abrasive automotive paste wax. Avoid the use of harsh cleaners since they can scratch the body finish. CAUTION Certain products, including insect repellants and chemicals, will damage plastic surfaces.
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE 5. Examine the coolant condition. Replace if necessary. 6. Examine all fluid levels. Top up if necessary. PUT THE MACHINE INTO STORAGE 1. Park the machine on level, solid ground. Park the machine in a position where the machine is easy to tow (in case the machine does not start at the end of the storage period).
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE 3 Clean the machine to remove unwanted material and corrosives. Remove the grease or petroleum jelly from the ram piston rods, if applicable. 4 Install a charged battery. 5 Check the tension of the alternator drive belt. 6 Start the engine.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE TRANSPORTING Whenever the UTV is to be transported the following measures should be taken. 1. Turn off the engine and remove the key. 2. Be certain the fuel cap, oil cap, and seat are installed correctly. 3.
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 16. MAINTENANCE Important: Make sure that the lifting machine is rated to lift the gross weight of the machine. 16 - 27...
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 18. SPECIFICATION Dimension & Capacities L X W X H 3018X1543X1995 mm 119X61X79 in Wheel Base 1930 mm 76 in Turn Radius Outer: 4300 mm 169 in Ground Clearance 215mm 8 in Fuel capacity 35 L 9 gal Dry Weight 745 kg...
OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 18. SPECIFICATION Brake System Front Brake 4 Wheel Hydraulic Disc Front and rear unified Rear Brake Operation Foot Parking Brake Hand Suspension Front Dual A-arm Rear Independent suspension(IRS) Front and Rear shock absorber Coil spring/oil damper Drawbar tractor drawbar non-automatic coupling Type...
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OWNER’S/OPERATOR’S MANUAL LH800U-2D(L)/LH800U-2D(R) 14.0 18. SPECIFICATION Engine Perkins 403D-07 Engine Type 4 Cycle,Inline,Water-cooled Diesel Bore x Stroke 67mm×72mm Displacement 762cc EC Declaration of Conformity A completed copy of the EC Declaration of Conformity is supplied with all machines manufactured according to 2003/37/ EC type examination and/or self-certification requirements.