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IBC TECHNOLOGIES INDIRECT-FIRED WATER HEATERS
MODELS - IBC 30, IBC 40, IBC 40L, IBC 50, IBC 60, IBC 60L, IBC 80, IBC 115
HIGH OUTPUT MODELS - IBC 80-HO, IBC 80-HO-C, IBC 115-HO, IBC 115-HO-C
FOR SINGLE WATER HEATER INSTALLATIONS
For service or repairs to the water heater, call your heating contractor. Your water heater has
been manufactured to provide years of service. In order to insure proper service, the following
information is provided to assist in enabling the installation, operation, and maintenance of this
water heater. When the installation is completed, keep this manual with the water heater.
www.ibcboiler.com
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Table of Contents
Related Manuals for IBC 30
Summary of Contents for IBC 30
- Page 1 IBC TECHNOLOGIES INDIRECT-FIRED WATER HEATERS MODELS - IBC 30, IBC 40, IBC 40L, IBC 50, IBC 60, IBC 60L, IBC 80, IBC 115 HIGH OUTPUT MODELS - IBC 80-HO, IBC 80-HO-C, IBC 115-HO, IBC 115-HO-C FOR SINGLE WATER HEATER INSTALLATIONS For service or repairs to the water heater, call your heating contractor.
- Page 2 7. Installation, start-up and servicing of IBC Indirect Water Heaters must boiler. be done with due care and attention, and should only be performed by competent, qualified, licensed and trained plumbing and heating technicians.
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Page 3: Table Of Contents
The pressure of the heat transfer medium must be limited to the maximum of 30 and installation requirements or 75 psig (depending on IBC boiler model) by its approved pressure relief valve. - Page 4 28.0 IBC 115 74.0 28.0 1 1/2 IBC 80-C 56.0 28.0 IBC 115-C 74.0 28.0 1 1/2 High Output Units IBC 80-HO and IBC 115-HO IBC 80-HO 13.4 56.0 28.0 74.0 28.0 IBC 115-HO 14.4 IBC 80-HO-C 56.0 28.0 1 1/2 1 1/4 13.4...
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Page 5: Pre-Installation
The average residence with one shower or more will require a Model 40 compatible. The temperature or larger. The Model 30 should only be considered for residences with minimal well in the IBC water heater water demand, or for commercial applications without showers. - Page 6 This option provides the maximum delivery of hot wa- cause property damage - see ter. IBC boilers are easily configured to operate the Hot Water as a priority load. Drawing # 6. Priority is recommended when: If the discharge from a T&P...
- Page 7 E. Removing the Existing Domestic Water Heating System IBC Highly recommends as a minimum precaution, If the IBC water heater is being installed in an older hydronic system that does the installation of a point of not use an IBC boiler: source ASSE 1017 approved •...
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Page 8: Piping
IBC INDIRECT WATER HEATERS - ALL MODELS 3) - Piping NOTE A. Domestic water piping - See Section 8, Mechanical Drawing # 6 Installers should inquire of local water purveyors as to 1. Drain the domestic water system. the suitability of their supply •... -
Page 9: Electrical
The Temperature Sensor supplied with the IBC Water Heater is an NTC result, potentially causing Thermistor type with a resistance of 10,000 ohms at 25°C and β = 3892. IBC serious personal injury and/or does not recommend using 3rd party supplied sensors. Compatible water property damage. -
Page 10: Operation
IBC INDIRECT WATER HEATERS - ALL MODELS TEMPERATURE RESISTANCE TEMPERATURE RESISTANCE WARNING °F °C Ω °F °C Ω IBC water heaters are 34,558 4,184 supplied with a 10kΩ 29,996 3,760 thermistor sensor to be inserted into the temperature 26,099 3,383... -
Page 11: Maintenance
1. To avoid water damage, shut off the cold water supply to the water heater. 2. Make a note of the DHW temperature control setting on the IBC control, and turn off the power to the boiler and water heater. -
Page 12: Troubleshooting
Follow the instructions, cautions, and warnings supplied with the cleaning solution. 7. Turn on the power to the boiler and water heater, program the IBC control to its highest DHW temp. setting, and allow the boiler to heat the water until the control is satisfied. - Page 13 IBC INDIRECT WATER HEATERS - ALL MODELS SYMPTOM DIAGNOSIS REMEDY NO HOT WATER AT Boiler does not • Ensure boiler power is on FAUCETS operate • Ensure the boiler is programed for DHW and the water temperatures are set properly •...
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Page 14: Schematics
ELECTRICAL LADDER DIAGRAM thermostat connection that 3 Load Primary/Secondary with Pumps - Refer to Mechanical Drawing #1 Valid for all IBC Boilers except the SL 80-399 - refer to SL 80-399 I&O Manual will energize an internal relay 120Vac to operate the air handler... - Page 15 2 Load Parallel Piping/w Pumps - Refer to Mechanical Drawings #2 & #3 Valid for all IBC Boilers except the SL 80-399 - refer to SL 80-399 I&O Manual start-up in order to prove 120Vac flow.
- Page 16 2 Load Parallel Piping/w Zone Valves ELECTRICAL LADDER DIAGRAM 2 Load Parallel Piping/w 24 Vac Zone Valves Refer to Mechanical Drawing #4 Valid for all IBC Boilers except the SL 80-399 - refer to SL 80-399 I&O Manual 120Vac White IBC Control Board...
- Page 17 “Hybrid” Zoning System - 2 Temp Parallel Piping/w DHW Pump and Baseboard System Zone Valves - Refer to Mechanical Drawing #5 software routine that utilizes Valid for all IBC Boilers except the SL 80-399 - refer to SL 80-399 I&O Manual the boiler pump contacts on 120Vac start-up in order to prove flow.
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Page 18: Water Heater Selection Data
Always INSTALLED) required all highly recommended by IBC Technologies. At the very minimum - IBC requires installation of a Vacuum Breaker in the position shown, with no shut off valves between the device and DRAIN VALVE RELIEF VALVE the tank. IMPORTANT NOTE: All external components shown... - Page 19 IBC INDIRECT WATER HEATERS - ALL MODELS Water Heater capacities and performance at 180°F supply water temperature from boiler 180 deg. F Boiler Supply IBR Rating Condition MODEL 30 and 40LOW Boiler flow = 14 gpm Boiler flow = 14 gpm...
- Page 20 IBC INDIRECT WATER HEATERS - ALL MODELS Water Heater capacities and performance at 160°F supply water temperature from boiler 160 deg. F Boiler Supply IBR Rating Condition MODEL 30 and 40LOW Boiler flow = 14 gpm Boiler flow = 14 gpm...
- Page 21 IBC INDIRECT WATER HEATERS - ALL MODELS Notes Service Record DATE LICENSED CONTRACTOR DESCRIPTION OF WORK DONE INSTALLATION AND OPERATION INSTRUCTIONS...
- Page 22 IBC INDIRECT WATER HEATERS - ALL MODELS IBC Technologies Inc. 1445 Charles Street, Vancouver, BC Canada V5L 2S7 Tel: 604.877.0277 Fax: 604.877.0295 www.ibcboiler.com 120-158A R1 INSTALLATION AND OPERATION INSTRUCTIONS...