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Summary of Contents for Vaillant atmocraft
- Page 1 VK 654/9 - 1654/9 DE; AT; GB...
- Page 3 For the heating engineer Installation and maintenance instructions atmoCRAFT Gas heating boiler VK 654/9 – 1654/9...
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Page 4: Table Of Contents
Training the operator ..... . 30 Vaillant warranty ......31 Safety instructions and regulations . -
Page 5: Notes On The Documentation 1
Immediate risk of serious injury or death 3 Designation of the type approval 4 Technical data Caution! Potentially dangerous situation for the product and environment. Note! Useful information and instructions • Symbol for a necessary task Installation and maintenance manual atmoCRAFT... -
Page 6: Ce Label
They are suitable for operation in new installations and for modernisation of existing heating installations in single and multi-occupancy houses and in business units. The atmoCRAFT boiler type is a low temperature boiler and is operated in combination with a VRC heating controller with floating reduced boiler water temperature. -
Page 7: Type Overview
Description of the appliance 2 Type overview The Vaillant atmoCRAFT gas boilers are supplied with the following capacities: Designated country Appliance type Nominal heat capacity Approval Type of gas (designation in P (kW) category accordance with ISO 3166) VK 654/9 65.0 (80/60 °C) -
Page 8: Functional And Operating Elements
9 Feed temperature controller 3 Burner 10 Storage tank temperature controller 4 Boiler filling and drain cock 11 Mounting positions for Vaillant control units 5 Immersion sleeve 6 Safety temperature limiter STL Connections on the back of the boiler: 12 Heating feed connection (HVL) -
Page 9: Safety Instructions And Regulations 3
The double stage system of the boiler with combustion process. Vaillant assumes no liability for this and such air matching produces high values of combustion consequential damages. Please inform the user of the technological effectivity. -
Page 10: General Requirements
This appliance should only be installed in conjunction with either a Vaillant flue system or an alternative approved system (details of flue approval categories can be found in the technical section of the installation manual). -
Page 11: Assembly 4
– The boiler should be installed in a frost-protected room in the vicinity of the exhaust gas chimney. The permissible ambient temperature for operation of the boiler is between + 3 °C and + 45 °C. Installation and maintenance manual atmoCRAFT... -
Page 12: Dimensions
R 1 1/2 130 kW 1410 R 1 1/2 R 1 1/4 150 kW 1570 R 1 1/2 R 1 1/4 165 kW 1730 1012 R 1 1/2 R 1 1/4 Table 4.1 Dimensions (measurements in mm) Installation and maintenance manual atmoCRAFT... - Page 13 1820 1820 VKM 2604 3030 2026 1811 1620 1050 2140 2140 VKM 3004 3190 2026 1811 1620 1050 2140 2140 VKM 3304 3510 2026 1811 1780 1077 2140 2140 Table 4.2 Dimensions (measurements in mm) Installation and maintenance manual atmoCRAFT...
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Page 14: Recommended Minimum Distance For Installation
(min. 500 mm) for the installation process. Boiler Type 65 kW 75 kW 85 kW 1010 105 kW 1170 1060 115 kW 1250 130 kW 1410 150 kW 1570 165 kW 1730 1112 Table 4.3 Dimensions (measurements in mm) Installation and maintenance manual atmoCRAFT... -
Page 15: Boiler Block, Pre-Assembled
Flow safety device, hood electronic box Exhaust gas manifold and Burners and Insulation and Heat exchanger, complete pre-assembled on the baseplate Electronic box (packed loose) Small items Cleaning brush Table 4.4 Scope of supply, boiler block, pre-assembled Installation and maintenance manual atmoCRAFT... -
Page 16: Scope Of Supply, Cladding
Cross-beam with electronic box holder Loose items (bolts/fixing elements) Table 4.5 Scope of supply, cladding Fig. 4.6 Scope of supply flow safety device Description Hood electronic box Flow cutout Table 4.6 Scope of supply, flow safety device Installation and maintenance manual atmoCRAFT... -
Page 17: Aligning The Boiler Block
Fig. 4.8 Fitting the brackets snugly round the exhaust gas manifold. • Bolt the two brackets (1) right and left to the • Fix the insulation to the insulation of the boiler block baseframe. using the clamping springs provided. Installation and maintenance manual atmoCRAFT... - Page 18 • Insert the projections (1) on the cross-beam (2) into the openings in the side plates and screw the cross- beam to the side plates left and right using two self- tapping screws on each. Installation and maintenance manual atmoCRAFT...
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Page 19: Fitting The Burners
• Lock everything in position using the clamping spring (5). Above 130 kW the gas pipe must be pre-assembled from the two pipes supplied. Installation and maintenance manual atmoCRAFT... -
Page 20: Connection Of The Electrical Cable
• Insert the braces (3) of the additional back wall plates (4) and (5) into the back wall and screw both plates in position. Note! Make sure that all the plates are securely screwed together. Installation and maintenance manual atmoCRAFT... - Page 21 • Push the exhaust gas pipe (to be provided by the customer) (1) onto the flow safety device. Note! Make sure that the exhaust gas pipe (1) is located tightly within the pipe connection of the flow safety device. Installation and maintenance manual atmoCRAFT...
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Page 22: Installation
0100 and the regulations of the relevant EVU. authorised engineer. The legal directives and the local Vaillant gas boilers are fitted with ProE System regulations for gas supply companies must be observed. connection plugs for ease of wiring and are wired ready The gas infeed line must be laid out in according with for connection. -
Page 23: Connecting The Mains Feed
• Connect the mains feed securely to the ProE plug (see • Connect the cable from the ignition electrode (5) to Fig. 5.1). the ignition transformer. • Connect the earth cable (6) to the ignition transformer. Installation and maintenance manual atmoCRAFT... -
Page 24: Electrical Connection Plan With System Pro E
Open Closed Relay PCB Ignition gas Ignition stage Gas valve 2nd stage ("modulation magnet") Main valve Gas valve 1st stage Unit mass Ignition transformer Ignition electrode Fig. 5.3 Electrical connections atmoCRAFT up to 115 kW Installation and maintenance manual atmoCRAFT... - Page 25 Diverter setting motor Open Closed Relay PCB Ignition stage Gas valve 2nd stage ("modulation magnet") Main valve Gas valve 1st stage Unit mass Ignition transformer Ignition electrode Fig. 5.4 Electrical connections atmoCRAFT above 130 kW Installation and maintenance manual atmoCRAFT...
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Page 26: Connection Of External Accessories And Control Units
The controllers shown in Table 5.1 can be used for the thermostat (in series). control of the Vaillant atmoCRAFT and the heating system. The installation should be undertaken in accordance with the individual operating instruction manuals. -
Page 27: Connecting External Sensors, Control Units
3 mol/m (16.8° dH), water Fig. 5.6 Connecting controller to 7-8-9 softening is to be recommended. The corresponding instructions for use provided by the individual manufacturers of these softening agents are to be observed. Installation and maintenance manual atmoCRAFT... -
Page 28: Preparing For Operation
2E and 2H is not required. The the heating process. gas pressure regulator on the gas fitting is sealed. Vaillant assumes no liability for this and such consequential damages. Caution! Please inform the user of the procedure for Before start-up of the unit compare the details frost protection. -
Page 29: Setting The Gas In Accordance With The Nozzle
0.1 mbar to the nozzle pressure measuring on the gas distributor pipe. • Open the gas shut-off cock again. • Start the boiler up in accordance with Chapter 6. Installation and maintenance manual atmoCRAFT... -
Page 30: Gas Setting Tables
Ws = 15.0 kWh/m Table 6.2 Gas flow setting table 1) Gas flow in l/min at 15°C, 1013 mbar, dry 2) QNL in kW (heat output; left column = nominal output, right column = partial output (65%) Installation and maintenance manual atmoCRAFT... -
Page 31: Function Check
• Unscrew the burner nozzles for natural gas (2) and screw Keep the components removed during the in the burner nozzles for liquid gas P (165) gas-tight. changeover and this fitting instruction for possible future refitting. Installation and maintenance manual atmoCRAFT... -
Page 32: Changeover From Liquid Gas P To Natural Gas
4.22. Take particular for refilling and bleeding the heating system if needed. care that the exhaust gas pipe runs upwards towards the chimney. Installation and maintenance manual atmoCRAFT... -
Page 33: Vaillant Warranty
The current heating flow temperature appears in the customer. display again. Vaillant warranty Vaillant provide a full parts and labour warranty for this appliance. The appliance must be installed by a suitably competent person in accordance with the Gas Safety (Installation and Use) Regulations 1998, and the manufacturer’s... -
Page 34: Overview Of The Adjustable Installation
Number of hours to the next maintenance or “Off” 0 0 ... 300 x 10 h or “-” (Off) “-” (Off) d.85 Minimum feed target temperature 30 °C ... 50 °C 35 °C Table 7.1 Adjustable parameters of the DIA system Installation and maintenance manual atmoCRAFT... -
Page 35: Inspection And Maintenance 8
Isolate unit from electrical mains and injury. close gas-cock Close maintenance cocks; Release Only genuine Vaillant spare parts may be used for pressure on heating and hot water inspections, maintenance and repair work to ensure the circuits, or drain if necessary... -
Page 36: Checking The Safety Temperature Limiter
• Perform the required measurements. • Unlock after the boiler has cooled down (see Section 9.3). Note! The test programme is automatically exited after 15 minutes. The test must be performed within this time period. Installation and maintenance manual atmoCRAFT... -
Page 37: Maintenance Tasks
• Release the nuts on the burner bracket. (1), the monitoring electrode (2) and the ignition • Pull out the plug from the gas fitting. burner. • Separate the ionisation cable at the plug connection. • Thoroughly clean the baseplate. Installation and maintenance manual atmoCRAFT... -
Page 38: Cleaning The Heat Exchanger
• Check the boiler, exhaust gas installation and gas - Chimney draught connection for tightness. - Exhaust gas losses (automatically calculated) • Fit the cladding. • Perform the required measurements. 8.4.2 Cleaning the heat exchanger Fig. 8.6 Brushing the exhaust gas ducts Installation and maintenance manual atmoCRAFT... -
Page 39: Troubleshooting 9
For this reason, all measurements on the electronics must only be undertaken with the switchgear box back-wall in position. Just open the cover over the connection area, all measuring points are accessible from here. Installation and maintenance manual atmoCRAFT... -
Page 40: Resetting The Interlock After Switch-Off By The Safety Temperature Limiter (Stl)
• Press the “i” and “+” The current heating flow temperature appears in the buttons simultaneously or display again. • Do not press any button for about 4 minutes. The current heating flow temperature appears in the display again. Installation and maintenance manual atmoCRAFT... - Page 41 Table 9.3 Diagnosis codes 1) The first two displayed numbers must be multiplied by a factor of 1000 (or 100,000). By pushing the “i” button again the hours (or the number x 100) are displayed in three figures. Installation and maintenance manual atmoCRAFT...
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Page 42: Vaillant Service
The recyclability, demountability and separability of Vaillant Applied System Sales materials and components are taken into account for Vaillant Ltd., Unit D1 Lowfields Business Park, Elland. the selection of materials in the same way as West Yorkshire. HX5 9DG environmental hazards and health risks during recycling... -
Page 43: Technical Data 12
DIN 4705 4) With reference to 15 °C and 1013 mbar 5) Hamburger feed model is fulfilled 6 Determined in accordance with DIN 4708 Part 3 7) With equipment connection piece Order No. 303 907 Installation and maintenance manual atmoCRAFT...
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