Synergy 766 Assembly Manual And Part Reference
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Synergy 766 Assembly Manual And Part Reference

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ASSEMBLY MANUAL AND PART REFERENCE
WWW.SYNERGYRCHELICOPTERS.COM
MANUAL VERSION 5.1.14

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  • Page 1 ASSEMBLY MANUAL AND PART REFERENCE WWW.SYNERGYRCHELICOPTERS.COM MANUAL VERSION 5.1.14...
  • Page 2 INTRODUCTION Congratulations on your purchase of the Synergy 766 model helicopter kit! Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. Synergy 766 was designed and developed by Matt Botos, a world class competition model helicopter pilot, and is the result of thousands of hours of research and experience.

  • Page 3: Specifications And Features

    • Available Tail Gear Ratios: 4.5 / 4.7 / 5.1* • Torque tube tail drive for high efficiency SPECIFICATIONS SPECIFICATIONS • Available Boom Sizes: 716 / 766 / 806* • Ultra-wide head for rigid, precise control FRAME SIDE 1 • Tail blades: 106-116mm •...
  • Page 4 DO NOT TIGHTEN BOLTS YET SIDE 1 Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted 766-103 Main Frame otherwise, do not fully tighten these bolts yet. Components that are factory assembled provide a reference for model assembly.
  • Page 5 MAIN FRAME SIDE 1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR MAIN DRIVE MOTOR...
  • Page 6 INTRODUCTION SPECIFICATIONS FRAME SIDE 1 FRAME SIDE 1 TRANSMISSION 103-256 M2.5x6 Type I Cross Recessed (4) MAIN BEARING BLOCKS FRAME SIDE 2 766-110 Gyro Plate LANDING GEAR MAIN DRIVE MOTOR SERVO INSTALLATION 310-105 CF Lower Frame Brace SWASH PLATE SWASH PLATE LINKAGES...
  • Page 7 MAIN FRAME DO NOT TIGHTEN BOLTS YET SIDE 1 Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet. Components that are factory assembled provide a reference for model assembly.
  • Page 8 M3x6 Set Screw provide a reference for model assembly. IMPORTANT Disassembly and application of thread lock is required where indicated. 766-509 6mm Pinion Shaft Prior to assembly, thread set screw the entire length of the hole to check for INTRODUCTION...

  • Page 9: Preassembled Components

    M3x10 Socket Head (2) Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread FRONT MUSHROOM BEARING BLOCK ASSEMBLY 766-508 Gear Shaft Bearing Block lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1...

  • Page 10: Side Plates

    APPLY BLUE THREAD LOCK TO INDICATED Disassembly and application of thread lock is required where indicated. BOLTS AND SET SCREWS INTRODUCTION SPECIFICATIONS FRAME SIDE 1 766-511 TranSupport Standoff (x8) TRANSMISSION TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR MAIN DRIVE...

  • Page 11: Transmission Installation

    MAIN FRAME DO NOT TIGHTEN BOLTS YET TRANSMISSION INSTALLATION Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet. Components that are factory assembled provide a reference for model assembly.
  • Page 12 M2 Washer (4) SPECIFICATIONS FRAME SIDE 1 108-125 12x21x5 Radial Bearing TRANSMISSION MAIN BEARING BLOCKS MAIN BEARING BLOCKS FRAME SIDE 2 766-112 Main Shaft Bearing Block LANDING GEAR MAIN DRIVE MOTOR SERVO INSTALLATION SWASH PLATE SWASH PLATE LINKAGES HEAD ASSEMBLY...
  • Page 13 THRUST BEARING TIP Disassembly and application of thread lock is required where indicated. Use the main shaft to help determine which sides INTRODUCTION are the inside and outside halves: 766-113 Thrust Bearing Housing Loose Fit SPECIFICATIONS Tight Fit (Large Inside Diameter)

  • Page 14: Lower Bearing Block

    INTRODUCTION are the inside and outside halves: Loose Fit SPECIFICATIONS Tight Fit (Large Inside Diameter) (Small Inside Diameter) FRAME SIDE 1 766-114 Third Main Shaft Bearing Block TRANSMISSION MAIN BEARING BLOCKS MAIN BEARING BLOCKS FRAME SIDE 2 INSIDE OUTSIDE LANDING GEAR...
  • Page 15 MAIN FRAME DO NOT TIGHTEN BOLTS YET SIDE 1 Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet. Components that are factory assembled provide a reference for model assembly.
  • Page 16 MAIN FRAME DO NOT TIGHTEN BOLTS YET SIDE 1 Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet. Components that are factory assembled provide a reference for model assembly.
  • Page 17 MAIN FRAME SIDE 1 COMPLETED Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR MAIN DRIVE MOTOR...
  • Page 18 FRAME SIDE 2 FRAME SIDE 2 ORIENTATION LANDING GEAR MAIN DRIVE MOTOR (Medium Viscosity) SERVO INSTALLATION 766-107 SWASH PLATE Panel Standoff Short (Medium Viscosity) SWASH PLATE LINKAGES HEAD ASSEMBLY PITCH LINKAGES (Medium Viscosity) TORQUE TUBE / BOOM / CONTROL ROD...
  • Page 19 MAIN FRAME DO NOT TIGHTEN BOLTS YET SIDE 2 Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet. Components that are factory assembled provide a reference for model assembly.
  • Page 20 SWASH PLATE LINKAGES HEAD ASSEMBLY 100-308 M3x8 Socket Head PITCH LINKAGES TORQUE TUBE / BOOM / CONTROL ROD TAIL AND HUB 100-372 M3x12 Set Screw BATTERY TRAY 766-108 Panel Standoff Long MAIN AND TAIL BLADES PANEL SYSTEM OPTIONS AND CONFIGURATIONS WWW.SYNERGYRCHELICOPTERS.COM...
  • Page 21 MAIN FRAME DO NOT TIGHTEN BOLTS YET SIDE 2 Frame alignment should be verified once both sides are completely assembled and the main shaft inserted. Unless noted otherwise, do not fully tighten these bolts yet. Components that are factory assembled provide a reference for model assembly.

  • Page 22: Frame Alignment

    MAIN FRAME SIDE 2 Components that are factory assembled FRAME ALIGNMENT provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. Insert the main shaft to verify frame alignment. Use a flat surface such as a glass table and obtain 90 degrees frame INTRODUCTION alignment.
  • Page 23 MAIN FRAME ANTI-ROTATION BRACKET Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION APPLY BLUE THREAD LOCK 310-106 Anti-Rotation Bracket SPECIFICATIONS TO INDICATED BOLTS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2...
  • Page 24 MAIN FRAME Components that are factory assembled provide a reference for model assembly. 766-107 Panel Standoff Short Disassembly and application of thread 766-104 Frame Spacer Standard lock is required where indicated. 100-372 M3x12 Set Screw INTRODUCTION SPECIFICATIONS FRAME SIDE 1...
  • Page 25 MAIN FRAME LANDING GEAR SUPPORTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION 766-116 Landing Gear Mount SPECIFICATIONS FRAME SIDE 1 100-306 M3x6 Socket Head (6) TRANSMISSION...

  • Page 26: Landing Gear

    Components that are factory assembled 100-464 M4x4 Set Screw (4) provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 766-118 Landing Gear Strut (2) INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS...
  • Page 27 MAIN FRAME LANDING GEAR Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR LANDING GEAR 100-312 M3x12 Socket Head (4) MAIN DRIVE...
  • Page 28 MAIN FRAME COMPLETED Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR LANDING GEAR MAIN DRIVE MOTOR SERVO INSTALLATION...

  • Page 29: Main Drive

    MAIN DRIVE SLEEVE AND BUSHINGS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 766-503 Auto Hub Sleeve INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2...
  • Page 30 MAIN DRIVE AUTO HUB Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 317-502 Bronze Bushing INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS 108-166 16x22x16 One-Way Clutch Bearing FRAME SIDE 2 200-415 Auto Hub Assembly...
  • Page 31 MAIN DRIVE MAIN GEAR AND AUTO HUB 101-308 M3x8 Button Head (6) Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread DO NOT OVER TIGHTEN! lock is required where indicated. Apply BLUE thread lock to six(6) 101-308 M3x8 Button INTRODUCTION Head bolts and tighten lightly.
  • Page 32 INTRODUCTION Head bolts and tighten lightly. Over tightening these bolts may crack the auto gear. SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS 766-608 127T Helical Auto Gear FRAME SIDE 2 LANDING GEAR MAIN DRIVE MAIN DRIVE MOTOR SERVO INSTALLATION...
  • Page 33 MAIN DRIVE AUTO GEAR HUB 766-503 Auto Hub Sleeve Components that are factory assembled provide a reference for model assembly. 317-505 Auto Hub Delrin Shim Disassembly and application of thread OIL ONLY! lock is required where indicated. Apply oil only to the auto sleeve and one-way bearing. Use INTRODUCTION a lightweight oil such as Tri-flo or other bearing oil.
  • Page 34 MAIN DRIVE LOWER SHIM Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR IMPORTANT! MAIN DRIVE MAIN DRIVE The 12mm Main Shaft Shim is located below the main...

  • Page 35: Main Shaft

    Note orientation of the main shaft. Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION 766-120 Main Shaft SPECIFICATIONS FRAME SIDE 1 100-425 M4x25 Shouldered Bolt TRANSMISSION...
  • Page 36 TRANSMISSION GEAR MESH ADJUSTMENT Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. IMPORTANT! INTRODUCTION 1. Loosen 8 bolts that secure the transmission SPECIFICATIONS 2. Slide transmission forward to mesh tight with the main drive gear.
  • Page 37 MOTOR SUPPORT BEARING 108-615 6x15x5 Radial Bearing Components that are factory assembled provide a reference for model assembly. 766-121 Motor Shaft Support Bearing Block APPLY BLUE THREAD LOCK Disassembly and application of thread TO INDICATED BOLTS lock is required where indicated.

  • Page 38: Motor Mounting

    Components that are factory assembled provide a reference for model assembly. MOTOR NOT INCLUDED Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 766-123 Motor Mount TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR MAIN DRIVE MOTOR...

  • Page 39: Recommended Procedure

    MOTOR MOUNTING RECOMMENDED PROCEDURE 1. Loosely install the pinion onto the motor shaft without set screw. Components that are factory assembled provide a reference for model assembly. APPLY BLUE THREAD LOCK 2. Install the motor mount. Disassembly and application of thread TO INDICATED BOLTS lock is required where indicated.
  • Page 40 MOTOR MOUNTING RECOMMENDED PROCEDURE 1. Verify the pinion is resting on lower support bearing Components that are factory assembled 2. Secure the pinion with M4x6 set screw using RED provide a reference for model assembly. 100-466 M4x6 Set Screw thread lock against the flat spot on the motor shaft. Disassembly and application of thread lock is required where indicated.
  • Page 41 MAIN GEAR MESH ADJUSTMENT IMPORTANT! Components that are factory assembled 1. Loosen bolts that secure the motor mount and lower motor shaft support block. provide a reference for model assembly. Disassembly and application of thread 2. Slide the assembly to fully mesh with main gear. lock is required where indicated.
  • Page 42 Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS 766-124 ESC Mount Plate FRAME SIDE 2 LANDING GEAR MAIN DRIVE MOTOR MOTOR SERVO INSTALLATION...
  • Page 43 ESC PLATE INSTALLATION 100-306 M3x6 Socket Head Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS APPLY BLUE THREAD LOCK 100-306 M3x6 Socket Head TO INDICATED BOLTS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS...
  • Page 44 CARBON FIBER SERVO ARMS (3) Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread 100-352 M3 Nut Plain lock is required where indicated. 766-125 Elevator-Tail Servo Mount (2) INTRODUCTION 107-106 Pivot Ball SPECIFICATIONS 100-206...

  • Page 45: Elevator Servo Installation

    ELEVATOR SERVO INSTALLATION APPLY BLUE THREAD LOCK Components that are factory assembled TO INDICATED BOLTS provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 100-266 M2.5x6 Socket Head (4) TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2...
  • Page 46 ELEVATOR CYCLIC ARM Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR MAIN DRIVE MOTOR SERVO INSTALLATION SERVO INSTALLATION...
  • Page 47 FRONT CYCLIC SERVO INSTALLATION Components that are factory assembled RUBBER GROMMETS RUBBER GROMMETS provide a reference for model assembly. ARE OPTIONAL ARE OPTIONAL Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 106-115 Servo Hold Down (2) 106-115 Servo Hold Down (2) TRANSMISSION...
  • Page 48 FRONT CYCLIC SERVO ARMS Components that are factory assembled 90.0 provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR MAIN DRIVE MOTOR SERVO INSTALLATION...

  • Page 49: Tail Servo Installation

    TAIL SERVO INSTALLATION 766-125 Elevator-Tail Servo Mount (2) FOR OPTIMAL TAIL PERFORMANCE USE ONLY 760US FRAME RATE SERVO!! Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION...
  • Page 50 TAIL SERVO ARM INSTALL SERVO ARM AT 90 DEGREES 107-104 Pivot Ball 2mm FOLLOWING THE SETUP PROCEDURE FOR YOUR SPECIFIC FBL UNIT. Components that are factory assembled 106-115 Servo Hold Down (2) provide a reference for model assembly. Disassembly and application of thread 90.0 lock is required where indicated.

  • Page 51: Swash Plate

    THESE BOLTS MUST BE REPLACED AFTER EVERY CRASH!! INTRODUCTION ROTOR BLADE IMPACT WITH THE GROUND CAN STRESS SPECIFICATIONS FRACTURE THESE BOLTS! FRAME SIDE 1 766-207 Upper Inner Swash Ring TRANSMISSION MAIN BEARING BLOCKS 766-208 Swash Clam Shell FRAME SIDE 2...
  • Page 52 SWASH PLATE PIVOT BALLS SHORT - INNER RING SWASH PIVOT BALLS Components that are factory assembled 107-106 Pivot Ball 3x4.5mm (4) provide a reference for model assembly. Inner swash ring contains four (4) SHORT Disassembly and application of thread lock is required where indicated. pivot balls.
  • Page 53 CYCLIC TURNBUCKLE LINKAGES IMPORTANT!! TURNBUCKLES AND PLASTIC LINKS MUST BE THREAD INDICATORS AND LINKAGE ORIENTATION CHANGED AFTER A CRASH. STRESS FRACTURE TO LINKAGE IS NOT Notice thread indicator mark - this groove indicates left hand threaded side while the opposite Components that are factory assembled ALWAYS VISIBLE.
  • Page 54 SWASH INSTALLATION & LINKAGE ARMS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. Swash Assembly (See pages 51-52) 43mm Pitch Linkage Assembled INTRODUCTION SPECIFICATIONS FRAME SIDE 1 43mm Pitch Linkage Assembled TRANSMISSION MAIN BEARING BLOCKS...

  • Page 55: Swash Plate Leveling

    SWASH PLATE LEVELING LEVEL SWASH PLATE USING THE SETUP Components that are factory assembled PROCEDURE FOR YOUR SPECIFIC FBL UNIT. provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2...
  • Page 56 MAIN GRIPS 766-202 Main Grip Components that are factory assembled provide a reference for model assembly. THRUST BEARING TIP 108-107 10x18x5.5 Thrust Bearing Disassembly and application of thread lock is required where indicated. 106-103 10x1.0mm Washer Use the head axle to help determine which sides...

  • Page 57: Head Assembly

    HEAD ASSEMBLY HEAD PART 1 OF 3 ADJUSTABLE HEAD DAMPERS The Synergy 766 allows for various flight styles, head Components that are factory assembled speeds, and rotor sizes by utilizing an adjustable head provide a reference for model assembly. 606-101...
  • Page 58 Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 766-205 Head Axle LANDING GEAR MAIN DRIVE MOTOR SERVO INSTALLATION SWASH PLATE SWASH PLATE LINKAGES HEAD ASSEMBLY...
  • Page 59 HEAD ASSEMBLY HEAD PART 3 OF 3 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 100-616 M6x16 Socket Head (2) TRANSMISSION MAIN BEARING BLOCKS 100-654 M6 Washer (2) FRAME SIDE 2...
  • Page 60 305-208 Washout Control Arm HD 106-301 M3 Shims (2) INTRODUCTION SPECIFICATIONS 109-352 3x5x2 Brass Spacers (2) 766-206 Ball Link Adapter FRAME SIDE 1 TRANSMISSION 100-325A M3x25 Socket Head MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR...
  • Page 61 HEAD & SWASH FOLLOWERS INSTALLATION APPLY BLUE THREAD LOCK TO INDICATED BOLTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 100-451 M4 Nylock Nut TRANSMISSION 106-301 M3 Shim...
  • Page 62 PITCH TURNBUCKLE LINKAGES IMPORTANT!! TURNBUCKLES AND PLASTIC LINKS MUST BE CHANGED AFTER A CRASH. STRESS FRACTURE TO LINKAGE IS NOT LINKAGE ORIENTATION ALWAYS VISIBLE. Components that are factory assembled Notice thread indicator mark - Orient all linkages the same for adjustment symmetry. provide a reference for model assembly.
  • Page 63 PITCH LINK INSTALLATION Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION 65mm Pitch Linkage Assembled MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR 65mm Pitch Linkage Assembled MAIN DRIVE...
  • Page 64 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR 320-510 Torque Tube 829mm Standard MAIN DRIVE MOTOR for 766 SERVO INSTALLATION SWASH PLATE SWASH PLATE LINKAGES 320-511 Torque Tube 859mm HEAD ASSEMBLY Optional PITCH LINKAGES for 806...
  • Page 65 TORQUE TUBE ENDS NOTE: See previous page for Torque Tube selection 320-406 11mm Pin (2) Components that are factory assembled provide a reference for model assembly. 320-507 Cross Torque Tube End (2) Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1...

  • Page 66: Installation Tip

    FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR 766-302 Tail Boom 850mm Standard MAIN DRIVE MOTOR for 766 SERVO INSTALLATION SWASH PLATE SWASH PLATE LINKAGES 766-303 Tail Boom 880mm HEAD ASSEMBLY Standard PITCH LINKAGES for 806...

  • Page 67: Tail Control Rod

    TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR 766-306 Carbon Tail Control Rod 770mm Standard MAIN DRIVE MOTOR for 766 SERVO INSTALLATION SWASH PLATE SWASH PLATE LINKAGES 766-307 Carbon Tail Control Rod 800mm HEAD ASSEMBLY Optional PITCH LINKAGES for 806...
  • Page 68 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS 766-419 Tail Control Guide Bushing (2) 100-216 M2x16 Socket Head (2) FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS...

  • Page 69: Tail Boom Installation

    TAIL BOOM INSTALLATION Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR MAIN DRIVE MOTOR PINNING THE BOOM PREVENTS TWISTING BOOM SHOULD BE FLUSH WITH...
  • Page 70 TAIL BOOM INSTALLATION APPLY BLUE THREAD LOCK TO ALL BOLTS Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread 101-306 M3x6 Button Head lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2...
  • Page 71 TAIL BOOM INSTALLATION Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. APPLY BLUE THREAD LOCK INTRODUCTION TO ALL BOLTS SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR MAIN DRIVE...
  • Page 72 BOOM SUPPORT RODS 766-304 Carbon Boom Support Rod 620mm (2) Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION 115-119 Boom Support End (2) SPECIFICATIONS FRAME SIDE 1...
  • Page 73 BOOM SUPPORT RODS INSTALLATION Components that are factory assembled APPLY THREAD LOCK provide a reference for model assembly. Disassembly and application of thread Apply BLUE thread lock and secure all bolts. lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 101-412 M4x12 Button Head (2) TRANSMISSION...

  • Page 74: Tail Assembly

    BATTERY TRAY to provide additional support and prevent PREASSEMBLED COMPONENTS twisting. MAIN AND TAIL BLADES The 766-400 Tail Box contains radial bearings and PANEL SYSTEM mushroom bevel gear preassembled from the factory that does not require disassembly. OPTIONS AND CONFIGURATIONS **Tip: If repair and disassembly is required, freeze components to easily remove mushroom gear.
  • Page 75 17mm Bevel Gear Pin Components that are factory assembled **SEE PREVIOUS PAGE provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 766-406 6mm Tail Output Shaft INTRODUCTION SPECIFICATIONS 766-408 Vertical Tail Fin FRAME SIDE 1...

  • Page 76: Tail Pitch Slider

    TAIL ASSEMBLY TAIL PITCH SLIDER 320-320 Tail Pitch Slider Threaded Components that are factory assembled 108-812 8x12x2.5 Radial Bearing provide a reference for model assembly. Disassembly and application of thread 320-319 Tail Bearing Ring Aluminum lock is required where indicated. INTRODUCTION 109-813 8x10x3 Brass Spacer...
  • Page 77 TAIL ASSEMBLY TAIL HUB AND TAIL GRIPS Repeat assembly for both grips. Components that are factory assembled provide a reference for model assembly. THRUST BEARING TIP Disassembly and application of thread lock is required where indicated. 615-324 HD Tail Rotor Hub Use the tail hub to help determine which sides INTRODUCTION are the inside and outside halves:...
  • Page 78 Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS 100-351 M3 Nylock Nut FRAME SIDE 1 766-405 Tail Bell Crank Mount TRANSMISSION MAIN BEARING BLOCKS 108-383 3x8x3 Radial Bearing FRAME SIDE 2 LANDING GEAR...
  • Page 79 TAIL ASSEMBLY TAIL HUB AND PITCH SLIDER MOUNTING Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR MAIN DRIVE MOTOR...
  • Page 80 TAIL ASSEMBLY TAIL HUB SET SCREW Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR MAIN DRIVE MOTOR SERVO INSTALLATION...
  • Page 81 TAIL MOUNTING 100-310 M3x10 Socket Head PINNING THE TAIL BOX PREVENTS TWISTING AND SECURES THE TAIL POSITION! Components that are factory assembled provide a reference for model assembly. 3.0MM (1/8”) HOLE LOCATION Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1...

  • Page 82: Battery Tray

    BATTERY TRAY Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS 766-126 CF Battery Tray FRAME SIDE 1 TRANSMISSION 101-306 M3x6 Button Head MAIN BEARING BLOCKS...
  • Page 83 BATTERY TRAY ADJUSTMENT BATTERY TRAY QUICK C.G. ADJUSTMENT Components that are factory assembled provide a reference for model assembly. Use the four adjustment holes to quickly fine tune your Disassembly and application of thread models C.G. with different pack weights. C.G. can also lock is required where indicated.

  • Page 84: Main And Tail Blades

    SWASH PLATE SWASH PLATE LINKAGES Blade Spacers Not Included HEAD ASSEMBLY (Rail Blades sets include spacers but not required for 766 and 806 configurations) PITCH LINKAGES TORQUE TUBE / BOOM / CONTROL ROD TAIL AND HUB 100-551 M5 Nylock Nut (2)
  • Page 85 TAIL BLADE INSTALLATION DO NOT OVER TIGHTEN! The key point here is to have both bolts tightened equally so the tail Tail Blades Not Included blades can lead\lag equally. Both tail blades should be able to move Components that are factory assembled with the same amount of force.

  • Page 86: Panel System

    Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR 766-703 Left Panel MAIN DRIVE 100-308 M3x8 Socket Head (6) MOTOR 111-101 M3 Dress Washer (6) SERVO INSTALLATION...
  • Page 87 NOSE PANEL ASSEMBLY 766-701 Nose Panel 305-125 Key Chain Canopy Mount, Male (2) Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 305-126...
  • Page 88 COMPLETED MODEL Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. INTRODUCTION SPECIFICATIONS FRAME SIDE 1 TRANSMISSION MAIN BEARING BLOCKS FRAME SIDE 2 LANDING GEAR MAIN DRIVE MOTOR SERVO INSTALLATION SWASH PLATE SWASH PLATE LINKAGES...

  • Page 89: Optional Parts

    806mm Main Blades FRAME SIDE 1 2250 RPM 2050 RPM 1900 RPM MAX SUPPORTED HEAD SPEED: MAX SUPPORTED HEAD SPEED: MAX SUPPORTED HEAD SPEED: TRANSMISSION 766-301 766-302 766-303 Boom: Boom: Boom: MAIN BEARING BLOCKS Tail Control Rod: 766-305 Tail Control Rod:...

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