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FIREPLACE INSERT & FREESTANDING
PREPARATIONS
OPERATION
IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.
FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT
THE AUTHORITY HAVING JURISDICTION ( SUCH AS MUNICIPAL
BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU,
etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED TO
OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
TESTED AND LISTED BY:
MANUFACTURED BY NEW BUCK CORPORATION
200 ETHAN ALLEN DRIVE,
SPRUCE PINE, N.C. 28777
www.buckstove.com
MODEL 91
CATALYTIC UNIT
FEATURES
MAINTENANCE
SAFETY NOTICE
ITS/WARNOCK HERSEY, MIDDLETON, WI
Buck Stove
INSTALLATION
SAFETY
Revised July 2013
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Related Manuals for New Buck Corporation 91
Summary of Contents for New Buck Corporation 91
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Page 1: Safety Notice
CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE. TESTED AND LISTED BY: ITS/WARNOCK HERSEY, MIDDLETON, WI MANUFACTURED BY NEW BUCK CORPORATION 200 ETHAN ALLEN DRIVE, SPRUCE PINE, N.C. 28777 Revised July 2013... -
Page 2: Table Of Contents
TABLE OF CONTENTS SECTION I Room Heater Features ....................3 Model 91 Stove Identification ..................4 Important Statements..................... 3-6 SECTION II Masonry Insert Installation.................... 7-11 SECTION III Residential Freestanding Heater Installation............... 12-18 SECTION IV Wood Heater Safety ....................19 SECTION V Operation ........................ - Page 3 Page 2...
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Page 4: Room Heater Features
When installed and operated as specified in these instructions, and as stipulated on operation and installation labels affixed to unit, The New Buck Corporation room heater Model 91 Bay is one of the safest and most efficient heating systems available. The unit is designed to burn wood fuel only. -
Page 5: Model 91 Stove Identification
EPA COMPLIANCE STATUS This manual describes installation and operation of the New Buck Corporation Model 91 Bay wood heater. This heater meets the U.S. Environmental Protection Agency’s Emission limits for wood heaters sold after July 1, 1992. Under specific test conditions, this heater has been shown to deliver heat at rates ranging from approximately 10,000 to 54,500 BTU/hr for the Model 91 Bay. - Page 6 P.O. Box 29664 Atlanta, GA 30359 770-448-6888 See enclosed catalyst warranty for instructions. New Buck Corporation does not handle catalyst replacements. Customer can order directly from Applied Ceramics. PROPER FUEL SELECTION For best results, this heater is designed to burn (dry), natural seasoned hardwood. Higher efficiencies and lower emissions generally result when burning air dried natural seasoned hardwoods, as compared to softwoods or freshly cut hardwoods.
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Page 7: Ash Removal
CATALYST MONITORING It is important to periodically monitor operation of catalytic combustor to ensure that it is functioning properly, and to determine when it needs to be replaced. A non-functioning combustor will result in a loss of heating efficiency and an increase in creosote and emissions. See Troubleshooting section for detailed instructions BEFORE attempting to remove catalyst. -
Page 8: Masonry Insert Installation
Check with your dealer if any of above conditions exist before installing your stove. Proper installation is critical to the performance of the Model 91. Use Fireplace Kit PA FP91 for installation. An optional oversized fireplace kit is available for larger fireplaces. Check with dealer. - Page 9 OPTION (B) OPTION (C) CAP(PREVENTS NOTE: Follow installation WATER FROM ENTERING) instruction with Positive Connection Kit. (Kit sold separately) NOTE: Follow installation instruction FLUE with Direct Connection Kit. LINER INSTALL A NON-COMBUSTIBLE (Kit sold separately) COVER PLATE TO PREVENT WATER FROM ENTERING THE CHIMNEY THE LINER MUST BE STAINLESS...
- Page 10 MINIMUM CLEARANCES: The Model 91 Bay Fireplace Insert is intended for installation in accordance with standard for chimneys, fireplaces, vents and solid-fuel burning appliances. NFPA-211 Code: NOTE-This model is not intended for installation into Zero Clear- ance or pre-fabricated fireplace.
- Page 11 POSITIONING THE HEATER When positioning heater, the following conditions MUST be met! (See Figure 2.) The front of damper opening must be positioned BEHIND back edge of lintel to ensure proper draft. (See Figure 2.) The vertical plane of fireplace front must fall BEHIND side panels of the unit. (In other words, it is possible to have heater too far in as well as not far enough.) Center the heater in fireplace opening.
- Page 12 Slide unit back into fireplace. Check to be sure that trim panels are properly positioned and lie flat against front of fireplace. If one or more of panels is out of position, slide unit out and reset by loosening mounting screws and repositioning in slot.
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Page 13: Residential Freestanding Heater Installation
Satisfactory results have been reported with installations other than listed above. However, draft problems are possible if a hot chimney is not maintained. Use Leg Kit # FA FS2191 for Model 91 CAUTION: Do not connect this unit to a chimney flue serving another appliance. -
Page 14: Floor Protection
MODEL 91 BAY MINIMUM CLEARANCES The New Buck Corporation Model 91 Bay must be installed in compliance with instructions contained in this manual. Clearance from combustible walls and ceilings. (Using single wall chimney connector) The minimum lateral distance between any part of room heater and combustible walls is shown in Figures 10 and 11... - Page 15 MINIMUM CLEARANCES FLOOR PROTECTION Floor protector must be 3/8" minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.
- Page 16 Reposition heater to upright position. CHIMNEY Ceiling Exits: CEILING The Model 91 Bay is designed for connection to: 1) SUPPORT BOX Simpson Dura-Vent, 2) Security, 3) Selkirk Metal 4) Metal Fab, 5) Air Jet, listed as 2100 pipe and parts.
- Page 17 8" Metal Fab type “DW” double wall connector - 8" Metal Fab 2100 HT chimney. 8" Air Jet BACK WALL BACK WALL FIGURE 13 MINIMUM CLEARANCES FIGURE 14 MODEL 91 14” 14” 12” 16” 8” 8” 16” TOOLS FOR INSTALLATION Drop Cloth Electric Drill with 3/32"...
- Page 18 (3) sheet metal screws or rivets. Wall Exit Into Masonry (Using Single Wall Pipe) Before connecting Model 91 Bay to a masonry chimney, determine if masonry fire- place wall pass-through connector FIGURE 16 thimble meets NFPA-211 Code and local building codes and is a minimum of 18"...
- Page 19 FIGURE 17 Example: The rear clearance for the Model 91 from page 15 is 14". (See Figure 13.) This clearance may be reduced by 50% to 9" by using either of the wall protection devices mentioned below Figure 18.
- Page 20 Tested and Listed Wall Protector Clearances to combustibles may be reduced if a tested and listed wall protector is installed over a combustible surface when the following conditions exist: A dead air space of 1" separates listed and tested wall protector from combustible surface. The tested and listed wall protector extends form floor to ceiling with a 1"...
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Page 21: Wood Heater Safety
SECTION IV WOOD HEATER SAFETY Certain safety hazards are inherent in any wood heater installation. You should be aware of these so that a safe and proper installation can be made. FAULTY CHIMNEY: An older masonry chimney should be thoroughly checked to be sure there are no holes or weak spots which could allow sparks or hot gases to escape. -
Page 22: Operation
SECTION V OPERATION This section of the manual is to help you get maximum efficiency and maximum smoke (particulate) reduction from your heater. If you should experience any difficulty or have questions concerning your heater, contact your dealer for assistance. Manufacturer’s recommendation for peak performance and long catalyst life is to burn natural seasoned hardwood (wood dried 6-12 months) and place wood from front to back position in heater. -
Page 23: Operation
Twist 4 or 5 pieces of non-colored newspaper in a roll and place on floor of firebox. The Model 91 Bay is not designed for use with grates, andirons or other methods of supporting the fuel. NOTE: Do not use grate or elevate fire. Build wood fire directly on inner bottom of fire box. -
Page 24: Preventive Maintenance / Parts Replacement
SECTION VI PREVENTIVE MAINTENANCE / PARTS REPLACEMENT THE CATALYSTS The catalysts in your stove are designed for many years of use. If after several years of use, the efficiency of stove decreases or if a notable amount of smoke is observed, catalysts may need to be replaced. See Catalyst Warranty prior to replacement. - Page 25 Cleaning catalyst with plain water can reduce build-up of catalyst-retarding chemicals. Nothing but a soft brush, low pressure air or plain water should be used to clean a catalyst. The ceramic unit is fragile in comparison to rest of the stove, so it should be handled with care.
- Page 26 MOTOR ASSEMBLY REPLACEMENT (Motor, Thermostat, Rheostat, Wiring Harness) Unplug heater from 115V AC outlet. To replace motor you must first take bottom cover door off. Do this by removing two screws holding it in place. See Figure 19. Next, you will find a wire cage protecting you from electrical components of this unit. By looking to right of ash pan, you will find cage cover.
- Page 27 WIRING SCHEMATIC Figure 22 THERMOSTAT AUTO SWITCH MANUAL RHEOSTAT GROUND Page 26 Page 25 Page 26...
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Page 28: Brick Layout
MAINTENANCE BRICK LAYOUT TOP VIEW SIDE VIEW Page 27 Page 26... -
Page 29: Door Gasket Replacement
MAINTENANCE DOOR GASKET REPLACEMENT (COLD HEATER) 1. To replace deteriorated gaskets, following steps must be taken to ensure proper installation of gaskets. 3. Obtain proper gaskets and silicone glue from your local dealer. 4. Using pliers, remove any worn and deteriorated gaskets. 5. -
Page 30: Replacement Parts
REPLACEMENT PARTS FOR MODEL 91 Description Quantity Part Number Primary Air Handle PS 94NC040 Door Handle Assembly PA 910096 Door Latch PC 910098 Door Handle Washer PO 91WASH Front Door Bushing PO 910102 Door Handle Bushing Washer PO910104 Door Black... -
Page 31: Troubleshooting
SECTION VII TROUBLESHOOTING Operation of any wood heater can create problems. While use of a catalytic-combustor equipped stove will substantially lessen some of these problems– such as creosote formation– other traditional wood heater problems may remain. The following guidelines apply to operation of all wood heaters, with problems related to catalytic heater addressed where appropriate. - Page 32 Backpuffing Gusts of wind / windy day If flue cap not on chimney, install one. Hot combustor. (Above 1400 Increase the amount of combustion air slowly Bypass damper is closed Open bypass damper Opened door too soon after Open bypass damper– wait 15 opening bypass damper -30 seconds before slowly Smoke Rollout when Heater...
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Page 33: Warranty
Purpose or Otherwise except those warranties covered. expressly stated herein. WARRANTY TIME PERIODS (C) New Buck Corporation is not liable for indirect, incidental or consequential damages in (A) Period I connection with the use of the product including For one (1) year from date of purchase, NBC will... - Page 34 (Last) (First) Address _______________________________________________________________________________ City ______________________________________ State ________________ Zip_____________ CUSTOMER EMAIL::_________________________________________________________ Model 91 Bay _________ Insert: Residential _________ Model 91 Bay _________ Freestanding: Residential _________ Serial No. ________________________ Date of Installation: Day _________ Month ________________ Year _____________ Installer’s Name _______________________________ Certification No.