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New Buck Corporation 81 User Manual

Non-catalytic unit
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See also: Manual
MODEL 81
NON-CATALYTIC UNIT
Buck Stove
FIREPLACE INSERT & FREESTANDING
FEATURES
PREPARATIONS
INSTALLATION
OPERATION
MAINTENANCE
SAFETY

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY
RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.
CONTACT THE AUTHORITY HAVING JURISDICTION (SUCH AS MUNICIPAL
BUILDING DEPARTMENT,
FIRE
DEPARTMENT,
FIRE
PREVENTION
BUREAU, etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED
TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
TESTED AND LISTED BY:
ITS/WARNOCK HERSEY, MIDDLETON, WI
MANUFACTURED BY NEW BUCK CORPORATION
200 ETHAN ALLEN DRIVE
P.O. BOX 69
SPRUCE PINE, N.C. 28777
Revised October 2010
www.buckstove.com

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Summary of Contents for New Buck Corporation 81

  • Page 1: Safety Notice

    BUREAU, etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE. TESTED AND LISTED BY: ITS/WARNOCK HERSEY, MIDDLETON, WI MANUFACTURED BY NEW BUCK CORPORATION 200 ETHAN ALLEN DRIVE P.O. BOX 69 SPRUCE PINE, N.C. 28777 Revised October 2010 www.buckstove.com...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Wood Stove Description ... 2 Important Instructions ... 3 SECTION I: Introduction ... 4 SECTION II: Masonry Insert Installation ... 5 Installation Preparation-Fireplace ... 7 Mounting Trim Panels ... 9 SECTION III: Pre-Fab Insert Installation ... 12 SECTION IV: Residential Freestanding Installation ...

  • Page 4: Wood Stove Description

    The Model 81 heater meets U.S. Environmental Protection Agency’s Emission limits for wood heaters sold after July 1, 1992. Under specific conditions this heater has been shown to deliver heat at rates ranging from approximately 10,000 to 45,000 BTU/hr for the Model 81. WOOD STOVE...

  • Page 5: Important Instructions

    TIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES. The New Buck Corporation non-catalytic system has been tested by Intertek Testing  Services, Warnock Hersey to ANSI/UL Standards :UL 1482 (1996) :UL 1482 (200) :UL 1482 (2006) :UL 1482 (2010).

  • Page 6: Section I: Introduction

    CAUTION YOUR CHIMNEY MUST BE CORRECTLY SIZED. A CHIMNEY THAT IS TOO SMALL OR LARGE IN DIAMETER OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED. SECTION I INTRODUCTION Your Buck Stove is non-catalytic unit designed to meet the most stringent emissions standards without the use of a catalytic combustor.

  • Page 7: Section Ii: Masonry Insert Installation

    MASONRY INSERT INSTALLATION The Model 81 may be installed using an all masonry fireplace built in accordance with the Uniform Building Code and National Fire Protection Association (NFPA). The first step in this type of installation is to determine acceptability of fireplace and chimney for use with a woodstove.
  • Page 8 MINIMUM CLEARANCES Floor Protection: When installing freestanding heater, a floor protector must be use. Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.

  • Page 9: Installation Preparation

    POSSIBLE TOOLS NEEDED FOR INSTALLATION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are readily available at most hardware stores. Caulking gun Large adjustable wrench (may not be needed) Drop cloths or newspapers...
  • Page 10 SEAL TRIM PANELS AND UNDER FRONT OF STOVE UNIT WITH INSULATION OR HIGH TEMPERATURE CAULK NOTE: New Buck Corporation grants no war- ranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage (s).

  • Page 11: Mounting Trim Panels

    INSTALLATION PROCEDURE (Use a chimney connector or a Listed Direct or Positive Connect) (See Page 8.) POSITIONING HEATER When positioning heater, the following conditions MUST be met! (See Figure 2). 1. The front of damper opening must be positioned BEHIND rear edge of lintel to ensure proper draft. (See Figure 2).
  • Page 12 NOTE: Mount top trim panel so that it sits in front of top of side trim panels. 9. Obtain brass trim kit provided with insert kit and slip over top and sides of trim panels. Top ends of brass may need to be trimmed to fit (See Figure 4).
  • Page 13 THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM.

  • Page 14: Section Iii: Pre-Fab Insert Installation

    PRE-FAB INSERT INSTALLATION The Model 81 may be installed into any UL listed pre-fabricated fireplace that is large enough to accept it. NOTE: When installing Model 81 into a Pre-Fab Zero-Clearance fireplace, a UL-1777 LINER must be installed the Full Length of chimney and attached to flue exit of insert.

  • Page 15: Section Iv: Residential Freestanding Installation

    RESIDENTIAL FREESTANDING INSTALLATION Select an installation location that will give best airflow from front of heater to PREPARING STOVE FOR INSTALLATION 1. Inspect unit for any obvious physical damage. 2. Plug power cord into a 115V AC outlet to test motor and fan. Do not run cord under unit or in high traffic areas.
  • Page 16 ALTERNATE FLOOR PROTECTORS MATERIAL Floor Protection: When installing freestanding heater, a floor protector must be use. Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.
  • Page 17 This model is designed for connection to any listed 2100º UL103 HT chimneys and parts. Follow chimneys manufacturer's instructions carefully. NOTE: This Room Heater must be converted to (1) a chimney complying with requirements for Type HT chimneys in Standard forchimneys, Factory-Built, Residential, Type and Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue liner.
  • Page 18 (3) sheet metal screws or rivets. Next, install an optional New Buck Corporation chimney connector to flue exit of heater. (See Figure 6). 4. Install Single Wall Connector and chimney system per manufacturer’s written operating in- structions. See manufacturer’s list of tested pipes in this manual.
  • Page 19 maintaining clearances to ceiling as noted in Figure 7. This will give you center of hole for chimney penetration. 4. After locating center of penetration, install tee box and chimney as per chimney manufacturer's specifications. 5. Connect chimney collar to tee-box using #24 ga. minimum blued or black steel connector pipe.
  • Page 20 (3) sheet metal screws or rivets. Next, install an optional New Buck Corporation chimney connector to flue exit of heater or you may use “Ell” brackets to fasten pipe to stove.
  • Page 21 OPTIONAL CHIMNEY CONNECTOR Close Clearance Installation using: (1) 6" Simpson Dura-Vent single wall chimney connector Dura Black and 6" Simpson Dura-Vent 2100 Deg Ht. “Type DP” chimney. (2) 6" Metal Fab Type single wall connector- 6" Metal Fab 2100 HT chimney. (3) 6” Ameritec single wall connector - 6”...
  • Page 22 1. Recheck specified clearances. 2. Remove all foreign material from firebox area. 3. Open primary air draft. NOTE: Plug power cord into a 115V AC outlet. Set switch to “Manual” and rheostat to “High” position to ensure motor operates properly. Route cord to prevent damage to cord insulation from heat and sharp objects.

  • Page 23: Freestanding Installation Clearances

    CLEARANCES FOR MODEL 81 MINIMUM CLEARANCES TO COMBUSTIBLES BACK WALL HEARTH PAD MODEL 81 23" 23" NOTE: All clearances are to combustibles without low clearance shields and using single wall pipe and minimum floor protector. Clearances above may be reduced. Follow NFPA-211 codes if available or follow instructions on next page.
  • Page 24 CLEARANCES FOR MODEL 81 MINIMUM CLEARANCES TO COMBUSTIBLES SINGLE WALL CHIMNEY CONNECTOR AND OPTIONAL SHIELDS, MOBILE HOME AND ALCOVE BACK WALL MODEL 81 12" NOTE: All clearances are to combustibles using single wall pipe and all low clearance shields and minimum floor protector.

  • Page 25: Installation Of Close Clearances Shields

    INSTALLATION OF (OPTIONAL) CLOSE 1. Center rear close clearance shield with back of stove. Mark rear of stove, using reference holes in rear shield. Using self-tapping screws, drill four holes in locations marked. Remove screws and attach rear shield to back of stove. (See figure 11a). 2.

  • Page 26: Section V: Freestanding Mobile Home Installation

    FREESTANDING MOBILE HOME FOR MINIMUM CLEARANCES SEE PAGE 21. Floor Protection: When installing freestanding heater, a floor protector must be use. Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1.
  • Page 27 Drop cloth, 3/32" Metal drill bit, 5/16" magnetic socket chuck adapter, 5/16" wrench (box or socket) or adjustable wrench, Jigsaw with masonry, metal and wood blades WARNING: DO NOT INSTALL IN A SLEEPING ROOM PREPARING STOVE FOR INSTALLATION 1. Remove protective plastic wrapping from unit, inspect unit for any obvious physical damage. 2.
  • Page 28 3. Place unit on pad making sure minimumum clearance specifications are met. For minimum clearance to combustibles (See Page 22). 4. Lightly mark with a pencil location of pedestal on protective pad. 5. Next, remove four (4) screws holding heater to stand. Position heater out of way of installation area.
  • Page 29 RAIN CAP 24" min. (610 mm) OUTSIDE AIR DUCT THROUGH FLOOR WHEN OUTSIDE AIR DUCT THROUGH FLOOR WHEN MOBILE IS NOT UNDERPINNED MOBLE HOME IS NOT UNDERPENNED Ceiling Exit (Using Close Clearance Listed Chimney) 1. Suspend a plumb bob from ceiling above unit so that weight is hanging in center of flue exit.
  • Page 30 (b) Chimney pipe height is at least 2' higher than any part of roof within 10' of chimney. (See Page 27, Figure 12). 4. Next, install a New Buck Corporation chimney connector to flue of heater or use 3 “Ell” brackets and secure to top of heater and pipe.

  • Page 31: Section Vi: Wood Heater Safety

    4. Place crumpled pieces of newspaper in stove. Light it and close door. Ensure that stove draws properly through primary draft. 5. Check for smoke leaks around door. 6. Open door and check for smoke escaping from front of stove. Smoking usually indicates a defective or poorly positioned chimney.

  • Page 32: Section Vii: Operation

    The chimney and chimney connector should be inspected once every two months. Any build- up of soot should be removed to prevent risk of a chimney fire. To remove chimney or chimney connector: Remove screws or fasteners. Remove pipe and clean with steel brush. Replace chimney or chimney connector and replace screws and/or fasteners.
  • Page 33 NOTE: THE FUELING AND ASH REMOVAL DOORS MUST REMAIN CLOSED DURING OPERATION. NOTE: If blower is being used on the Model 81, your stove is equipped with a automatic thermostat. When stove gets hot enough, thermostat will activate room air blower.

  • Page 34: Section Viii: Room Air Blower Operation

    ROOM AIR BLOWER OPERATION Your heater is equipped with a room air blower. For operation and wiring (See Figure 14). For your convenience, your heater is equipped with a rheostat with which you are able to select the air flow. The auto and manual switch will allow you to select the position at which thermostat will function.

  • Page 35: Section Ix: Troubleshooting

    PROBLEM 1. Obstruction in chimney 1. Sluggish heater 2. Improperly sealed trim kit 3. Wet or unseasoned wood 4. Poor chimney draft 1. Improper regulation of 2. High Fuel Consumption 2. Improper door fitting 1. Gusts of Wind 3. Back puffing 1.

  • Page 36: Parts List

    REPLACEMENT PARTS FOR THE MODEL 81 1. Air Control Bar 2. Door Handle Assembly 3. Door Latch 4. Door Handle Washer 5. Front door bushing 6. Door Gold 7. Door Black 8. Off/Auto/Man Fan Switch 9. Thermostat 110 disc 10. Power Cord 11.

  • Page 37: Warranty

    NEW BUCK CORPORATION (NBC) "LIMITED WARRANTY" FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the new Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
  • Page 39 Express Warranty. (C) New Buck Corporation is not liable for indirect, incidental, or consequential damages in connection with the use of the product including any cost or expense of providing substitute...

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