HOW TO USE THIS MANUAL This manual contains the following sections: The SAFETY section contains important information regarding hazard or unsafe practices of the - HOW TO USE THIS MANUAL machine. - SAFETY - OPERATIONS Levels of hazards are identified that could result - MAINTENANCE in product or personal injury, or severe injury - PARTS LIST...
REMAIN WITH THE UNIT AT ALL TIMES. THIS OPERATOR AND PARTS MANUAL COVERS ALL THE FACTORYCAT 2017 SERIES & 2023 SERIES SCRUBBERS. YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL. THE INFORMATION AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION WERE IN EFFECT AT THE TIME OF PRINTING.
SQUEEGEES. MODELS 2017-17: HAVE A 26" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE MODELS 2017-20 & 2023-20: HAVE A 32" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE MODELS 2023-23: HAVE A 35" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE THE 26"...
SAFETY MESSAGES YOUR SAFETY, AND THE SAFETY OF OTHERS, IS VERY IMPORTANT, AND OPERATING THIS UNIT SAFELY IS AN IMPORTANT RESPONSIBILITY. TO HELP YOU MAKE INFORMED DECISIONS ABOUT SAFETY, WE HAVE PROVIDED OPERATING PROCEDURES AND OTHER SAFETY INFORMATION IN THE MANUAL. THIS INFORMATION INFORMS YOU OF POTENTIAL HAZARDS THAT COULD HURT YOU OR OTHERS.
!! SAFETY PRECAUTIONS!! : ALWAYS USE THE CHARGER PROVIDED WARNING WARNING: HAZARDOUS VOLTAGE. SHOCK, BURNS BY THE MAUFACURER TO CHARGE THE MACHINE. OR ELECTROCUTION CAN RESULT. ALWAYS DISCON- IT IS AN AUTOMATIC CHARGER, SPECIFICALLY NECT THE BATTERIES BEFORE SERVICING MACHINE. DESIGNED TO CHARGE AT THE APPROPRIATE RATE.
MACHINE CONTROLS AND FEATURES FIGURE 1. FIGURE 2. FIGURE 4. FIGURE 3. PAGE 7...
Page 10
CONTROLS AND FUNCTIONS SEE FIGURES (1-4) ON PAGE 7 SEE FIGURE 1 1. MAIN POWER SWITCH: TURNS THE MACHINE ON AND OFF. 2. VACUUM SWITCH: TURNS VACUUM MOTOR ON. OPENS AND CLOSES SOLUTION VALVE. 3. SOLUTION SWITCH: 4. SCRUB DECK SWITCH: RAISES AND LOWERS SCRUB DECK (PROVIDES AJDUSTMENT +/- FOR PRESSURE).
MACHINE SETUP ATTACHING SQUEEGEE UNCRATING MACHINE LOWER THE SQUEEGEE MOUNTING PLATE BY CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF ROTATING THE LIFT LEVER COUNTER-CLOCKWISE. DAMAGE AND THAT THE BATTERIES ARE IN THE UNIT. (SEE FIGURE 6.) TO UNCRATE THE MACHINE, REMOVE BANDING FROM AROUND THE CRATE.
ADJUSTING SQUEEGEE REMOVING SQUEEGEE TURNING ADJUSTMENT KNOB CLOCK-WISE 1. WITH THE SQUEEGEE IN THE UP POSITION, (TIGHTENING) WILL RAISE TIPS & LOWER CENTER. (SEE PICTURE BELOW) TURN MACHINE POWER OFF. 2. DISCONNECT VACUUM HOSE FROM SQUEEGEE AND LOOSEN BOTH KNOBS. (SEE PICTURE BELOW) 3.
INSTALLING PAD DRIVER OR BRUSH 6. ATTACH BRUSHES OR PADS TO MOTOR HUBS. TURN ON MACHINE POWER. RAISE THE SCRUB DECK BY DEPRESSING THE SQUEEZE THE SCISSOR LOCKING DEVICE AND LIFT BRUSH SWITCH (-) TO THE UP AND OFF POSITION BRUSH UP ON TO THE MOTOR DRIVE HUB.
OPERATION PRE-CLEANING CHECK LIST OPERATING HINTS READ AND UNDERSTAND THE SAFETY SECTION ON 1. OBSERVE THE AMOUNT OF SOLUTION THE MACHINE IS PAGES 5 AND 6 BEFORE OPERATING THE MACHINE. DISPENSING ON THE FLOOR AND ADJUST TO THE DESIRED FLOW. TO INCREASE THE SOLUTION FLOW RATE, ROTATE 1.
Page 15
ONE PASS SCRUBBING SCRUB ONLY (SEE FIGURE'S 13 & 14.) (SEE FIGURE 14.) 1. TURN ON MACHINE POWER SWITCH "A" 1. TURN ON MACHINE POWER SWITCH "A" MAKE SURE THE "PAD ASSIST" ADJUSTMENT KNOB MAKE SURE THE "PAD ASSIST" ADJUSTMENT KNOB IS A LOW SETTING.
ADJUST SOLUTION FLOW DRAINING SOLUTION TANK TO DRAIN LEFT OVER CLEANING SOLUTION FROM THE SOLUTION 1. TURN SOLUTION VALVE ADJUSTMENT LEVER TANK, PERFORM THE FOLLOWING STEPS. CLOCK-WISE TO INCREASE SOLUTION FLOW, (SEE FIGURE 18.) COUNTER-CLOCKWISE TO DECREASE SOLUTION FLOW. (SEE FIGURE 15.) 1.
Page 17
CLEAN "DRAIN SAVER" OPEN RECOVERY LID WITH RECOVERY LID OPEN & TANK FULLY DRAINED RELEASE BOTH LATCHES ON RECOVERY TANK LID. REMOVE 2" SQUEEGEE INTAKE HOSE FROM (SEE FIGURE 20.) "DRAIN SAVER" STRAINER. (SEE FIGURE 23.) ROTATE LID FULLY OPEN. REMOVE STAINLESS SCREEN, DISPOSE OF DEBRIS.
Page 18
SQUEEGEE UP TIP TANK FULLY DRAIN SOLUTION TANK. PLACE BOTH HANDS ON THE HANDLE BAR. FULLY DRAIN RECOVERY TANK. USE RIGHT FOOT TO PRESS DOWN ON SQUEEGEE LIFT POST (YELLOW SLEEVE). TO REMOVE TANK BOLTS, USE 3/16" ALLEN WRENCH (SEE FIGURE 28.) "A"...
Page 19
DECK HEIGHT SOLUTION FILTER ADJUSTMENT TO ADJUST DECK HEIGHT FOR BRUSH CLEARANCE, TURN 1. THE SOLUTION SYSTEM HAS A "INLINE FILTER" TO FILTER ADJUSTMENT BOLT CLOCK-WISE TO RAISE DECK, "A" OUT CLEANING SOLUTION PRIOR TO SCRUBBING. COUNTER-CLOCKWISE TO LOWER DECK. (SEE FIGURE 33.) (SEE FIGURE 35.) FIGURE 33.
BATTERY CHARGING THE FOLLOWING INSTRUCTIONS ARE INTENDED FOR THE 24V CHARGER SUPPLIED WITH THE MACHINE. CAUTION: DO NOT USE ANY OTHER CHARGER WITH THIS MACHINE. CHARGER SPECIFICATIONS OUTPUT VOLTAGE OF 24 VOLTS. OUTPUT CURRENT OF 18 AMPS MAX. INPUT VOLTAGE OF 110 VOLTS/60 HZ. AUTOMATIC SHUT OFF CIRCUIT.
MAINTENANCE DAILY MAINTENANCE MONTHLY MAINTENANCE REMOVE AND CLEAN PADS OR BRUSHES. NEVER CHECK SCRUB HEAD AND SQUEEGEE LIFTING CABLES FOR USE SOILED PADS WHEN CLEANING. REPLACE WEAR AND SPRING TENSION. PADS WHEN THEY BECOME PACKED WITH RESIDUE. CHECK MACHINE FOR WATER LEAKS AND LOOSE NUTS AND REMOVE AND CLEAN DEBRIS FROM THE FLOAT BOLTS.
PREVENTATIVE MAINTENANCE RECORDS USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS PREVENTATIVE MAINTENANCE CHECKED NOTE ROTATE BRUSHES _____________ ____________________________________ DRAIN SOLUTION TANK _____________ ____________________________________ FLUSH SOLUTION SYSTEM _____________ ____________________________________ CLEAN SOLUTION SCREEN _____________ ____________________________________ DRAIN RECOVERY TANK _____________ ____________________________________ FLUSH RECOVERY TANK _____________...
Page 23
PREVENTATIVE MAINTENANCE RECORDS USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS PREVENTATIVE MAINTENANCE CHECKED NOTE ROTATE BRUSHES _____________ ____________________________________ DRAIN SOLUTION TANK _____________ ____________________________________ FLUSH SOLUTION SYSTEM _____________ ____________________________________ CLEAN SOLUTION SCREEN _____________ ____________________________________ DRAIN RECOVERY TANK _____________ ____________________________________ FLUSH RECOVERY TANK _____________...
TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO POWER, NOTHING OPERATES FAULTY POWER SWITCH CONTACT LOCAL SERVICING DEALER BATTERIES NEED CHARGING SEE CHARGING BATTERIES FAULTY BATTERY REPLACE BATTERY LOOSE BATTERY CABLE TIGHTEN LOOSE CABLE MAIN CIRCUIT BREAKER TRIPPED WAIT 5 MINUTES FOR AUTO RESET DETERMINE CAUSE AND CORRECT BRUSH MOTOR(S) DO NOT OPERATE GREEN BUTTON IS NOT DEPRESSED...
Page 25
TROUBLE SHOOTING PROBLEM CAUSE SOLUTION NO SOLUTION FLOW NO SOLUTION IN TANK FILL SOLUTION TANK SOLUTION SWITCH OFF TURN SOLUTION SWITCH ON SOLUTION SCREEN CLOGGED REMOVE AND CLEAN SCREEN FAULTY SOLUTION SOLENOID CONTACT LOCAL SERVICING DEALER FAULTY SOLUTION SWITCH CONTACT LOCAL SERVICING DEALER POOR WATER RECOVERY RECOVERY TANK IS FULL EMPTY RECOVERY TANK...
Page 28
ACTUATOR LIFT ASSEMBLY Item Part Number Part Description 190-1150 ACTUATOR ARM 190-1155 ACTUATOR ANCHOR 21-6000 DOWN PRESSURE SPRING 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING H-01219 HCS 3/8"- 24 X 1 1/8" SS H-70005 HCS 1/4"- 20 X 1" SS H-70710 HN 1/4"- 20 SS H-70732...
Page 30
SQUEEGEE TRAIL ARM ASSEMBLY Item Part Number Part Description 10055418 5/16-18 X 5-1/2" DOUBLE ENDED STUD S/S 190-1055 TUBE, 5/16" ID X 7/16" OD X 1-5/8" LG 190-7140 SQUEEGEE SWING PLATE 190-7150 SQUEEGEE TRAIL ARM 21-7205 STAR KNOB 21-7240 SPRING, 1/2" ID X 1-3/4" LG 21-7610 SQUEEGEE TRIANGLE PLATE 390-7712...
AXLE SUPPORT ASSEMBLY NOTE: LEAVE JAM NYLOK NUT ITEM #11 AT END OF BOLT THREADS ITEM #9. SPRINGS FROM TRAIL ARM ASSEMBLY WILL GO BETWEEN THE TWO NUTS. PAGE 27...
Page 32
AXLE SUPPORT ASSEMBLY Item Part Number Part Description 190-1020 AXLE SUPPORT 190-1170 AXLE 190-6175 DRIVE TIRE 8" x 2" (GREY) 290-1233 3/8" ID, 1/2" OD, 1/4" LG BEARING H-00222 FW 3/4 X 1 1/8 X 3/32 SS H-25435 SSS CP 5/16" X 1/4" H-33376 SET SCREW SHAFT COLLAR, 3/4"...
SQUEEGEE SUSPENSION NOTE: ATTACH SPRINGS BETWEEN NUTS ITEMS 10 & 11 ON AXLE SUPPORT ASSEMBLY. PAGE 29...
Page 34
SQUEEGEE SUSPENSION Item Part Number Part Description H-70105 HCS 3/8"- 16 X 1" SS H-71017 FW 3/8" X 7/8" SS H-NJ06C JNYL 3/8- 16 SS AXLE SUPPORT ASSEMBLY SQUEEGEE TRAIL ARM ASSEMBLY PAGE 30...
Page 36
2023 FRAME FRONT Item Part Number Part Description 190-1000 MAINFRAME 190-8283 RELAY, 24V, 50 AMP 290-2815 CIR. BREAKER - 15A, 24V H-01201 GROMMET H-0129155 JNYL #10-32, 18-8 S/S H-375HCN HCN 3/8"- 16 H-70710 HN 1/4"- 20 SS H-70861 NYLOK 5/16" - 18 SS H-71013 FNW 1/4"...
Page 37
2023 FRAME MIDDLE CONNECT THIS END OF ITEM 4 (HOSE) CONNECT ITEM 7 (HOSE) FROM TANK OUTSIDE PAGE TO DELTROL VALVE ON DECK ASSEMBLY. TO THIS END OF INLINE FILTER. PAGE 33...
Page 38
2023 FRAME MIDDLE Item Part Number Part Description 190-1000 MAINFRAME 190-1005 FRAME SUPPORT - LH 190-1006 FRAME SUPPORT - RH 190-1271 CLEAR TUBE, WIRE REINF. 1/2" ID X 27" LG 190-3035 CASTER, NON-MARKING (RED) 5-913 INLINE FILTER H-62005 HOSE CLAMP 5/8"- 1-1/2" SS H-70711 HN 5/16"- 18 SS...
Page 40
2023 FRAME REAR Item Part Number Part Description 190-1000 MAINFRAME 190-1280 1" ID x 3" LG RUBBER COVER - YELLOW 190-1350 SQUEEGEE LIFT CABLE 190-7100 SQUEEGEE PIVOT PLATE 22-9812 3/8-16 X 1.0" OD X 3.0" LG STANDOFF 290-1248 FW BRONZE .500 ID X 1.00 OD X .125 THK...
Page 44
20" DISK DECK ASSEMBLY Item Part Number Keywords 190-1115 20" LIFT BRACKET 190-1120 20" DISK DECK 190-1142 20" DECK CURTAIN BAND 190-1145 CLEAR TUBE, 1/2" ID X 1.0" OD X 1.0" LG 190-1166 20" DECK CURTAIN, REAR 190-4500 ADJUSTABLE SOLUTION FLOW VALVE, WITH 1/4" NPTF 190-7240 SPRING 2.0"...
Page 46
20" SHROUD ASSEMBLY Item Part Number Part Description 190-1101 20" FRONT SHROUD 190-1140 20" & 23" SHROUD CURTAIN BAND 190-1141 20" SHROUD CURTAIN BAND 190-1165 20" SHROUD CURTAIN, FRONT 190-3030 4.0" WHEEL (GRAY) 4-124 LATCH H-70854 NYLOK #4-40 SS H-70858 NYLOK #10-32 SS H-71614 RPH #10-32 X 5/8"...
Page 48
23" DISK DECK ASSEMBLY Item Part Number Keywords 190-1110 23" LIFT BRACKET 190-1125 23.0" DISK DECK 190-1145 CLEAR TUBE, 1/2" ID X 1.0" OD X 1.0" LG 190-1152 23" CURTAIN BAND 190-1176 23" DECK CURTAIN, REAR 190-4500 ADJUSTABLE SOLUTION FLOW VALVE, WITH 1/4" NPTF 190-7240 SPRING 2.0"...
Page 50
23" SHROUD ASSEMBLY Item Part Number Part Description 190-1105 23" FRONT SHROUD 190-1140 20" & 23" SHROUD CURTAIN BAND 190-1151 23" CURTAIN BAND 190-1175 SHROUD CURTAIN, FRONT 190-3030 4.0" WHEEL (GRAY) 4-124 LATCH H-70854 NYLOK #4-40 SS H-70858 NYLOK #10-32 SS H-71614 RPH #10-32 X 5/8"...
Page 52
DISK DECK BRUSH ASSEMBLY Item Part Number Part Description 21-5000 BRUSH DRIVER 32-3044 FW .75 ID X 1.13 OD X .01 40-423 BRUSH REPAIR KIT 5-431A 1/4" X 1" KEY H-29048 RPH #10-32 X 1/2" H-70055 HCS 5/16"- 18 X 1" SS H-71013 FW 1/4"...
Page 54
VAC MOTOR ASSEMBLY Item Part Number Part Description 190-1225 1.50 X 90 DEG STREET ELBOW 190-1450 VAC BOX 190-3002 VAC MOTOR GASKET 290-250 VAC MOTOR, 3 HP, TANGENTAL 390-2328A VACUUM SWITCH BARB 390-3010 LOADER VALVE 430-2502 VACUUM FAN MUFFLER H-62005 CLAMP 5/8"- 1-1/2"...
Page 55
2023 TANK INSIDE VAC MOTOR ASSEMBLY PAGE 51...
Page 56
2023 TANK INSIDE Item Part Number Part Description 190-1025 1-1/2" ID X 18" LG WIRE REINF BLACK HOSE 190-1130 BAFFLE 190-1180 SOLUTION FILL LID 190-1190 SOLUTION FILL LID GASKET 190-1210 2.0" MNPT X 2.0" BARB, NYLON 190-1215 2.0" MNPT X 1.50" BARB, NYLON...
Page 57
2023 TANK OUTSIDE 19 21 NOTE: CONNECT ITEM 3 TO INLINE FILTER SEE FRAME MIDDLE PAGE PAGE 53...
Page 58
2023 TANK OUTSIDE Item Part Number Part Description 190-1205 ELBOW, 90 DEG, 2.0" MALE NPT X 2.0" BARB 190-1210 2.0" MNPT X 2.0" BARB, NYLON 190-1270 1/2" ID X 11" LG WIRE REINF. CLEAR HOSE 190-1300 1-1/2" ID X 31" LG WIRE REINF BLACK HOSE 190-1370 CLEAR HOSE, 3/4"...
Page 60
TANK LID ASSEMBLY Item Part Number Part Number Part Description Model 2023 Model 2017 190-1070 170-1070 TANK LID GASKET 190-1075 TANK CLEAR COVER GASKET 190-1400 170-1400 TANK LID 190-1410 VAC FORMED CLEAR COVER 21-4060 LANYARD 32-8000 8" CONTINUOUS HINGE H-37015...
Page 62
CONTROL PANEL Item Part Number Part Description Keywords 190-1090 CONTROL PANEL 190-1501 2023 CONTROL PANEL DECAL 190-2310 POWER (GREEN) 190-3851 DOWN PRESSURE GAUGE 190-5431 BATTERY GAUGE 190-8370 FUSE RESETTABLE 25 AMP 290-9609 FUSE, RESETTABLE, 30 AMP 4-101 SERIAL NUMBER PLATE...
32 INCH SQUEEGEE ASSEMBLY USE RED LOCKTITE ON STUD INTO SQUEEGEE BODY PAGE 61...
Page 66
32 INCH SQUEEGEE ASSEMBLY Item Part Number Part Description H-70065 HCS 5/16"- 18 X 3" SS H-71015 FW 5/16" X 3/4" SAE SS 21-7600 SIDE WHEEL (GREY) H-33371 5/16" ID SHAFT COLLAR H-70711 HN 5/16"- 18 SS H-71065 LW 5/16" SS 22-755G FRONT SQUEEGEE BLADE 23-7170...
Page 70
FW 5/16" X 3/4" SAE SS H-71016 FW 5/16" X 7/8" SS H-74431 CB 5/16"- 18 X 1-1/4" SS H-74432 CB 5/16"- 18 X 1-1/2" SS H-NJ06C JNYL 3/8- 16 SS MODEL 2023 FRAME ASSEMBLY SCRUB DECK ASSEMBLY PAGE 66...
Page 71
FRAME, BATTERIES, TANK, TANK LID, CONTROL PANEL, HANDLE BAR PAGE 67...
Page 72
BATTERY, 12 V, 140 AH, 230 RC H-71016 FW 5/16" X 7/8" SS H-73541 SHCS 3/8"- 16 X 1 1/4" SS MODEL 2023 TANK LID ASSEMBLY MODEL 2023 FRAME ASSEMBLY MODEL 2023 HANDLE BAR ASSEMBLY MODEL 2023 TANK ASSEMBLY CONTROL PANEL ASSEMBLY...
Need help?
Do you have a question about the 2023 and is the answer not in the manual?
Questions and answers