Sony DVP-C650 Service Manual
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Sony DVP-C650 Service Manual

Sony DVP-C650 Service Manual

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SERVICE MANUAL
CD/DVD player
Laser
Semiconductor laser
Signal format system
NTSC
Audio characteristics
Frequency response
DVD (PCM 96 kHz): 2 Hz to 44 kHz
(±1 dB)*
DVD (PCM 48 kHz): 2 Hz to 22 kHz
(±0.5 dB)
CD: 2 Hz to 20 kHz (±0.5 dB)
Signal-to-noise ratio
More than 115 dB (LINE OUT (AUDIO 1,
2) connectors only)
Harmonic distortion
Less than 0.0025%
Dynamic range
More than 100 dB (DVD)
More than 97 dB (CD)
Wow and flutter
Less than detected value
(±0.001% W PEAK)
Outputs and inputs
Jack
type
LINE OUT
Phono
(AUDIO 1, 2)
jacks
DIGITAL OUT
Optical
(OPTICAL)
output
connector
DIGITAL OUT
Phono
(COAXIAL)
jack
LINE OUT
Phono
(VIDEO 1, 2)
jacks
S VIDEO OUT
4-pin
(1, 2)
mini DIN
COMPONENT
phono
VIDEO OUT
jacks
(Y, P
/B-Y,
B
P
/R-Y)
R
PHONES
Phone
jack
5.1CH
Phono
OUTPUT
jacks
MICROFILM
DVP-C650D/C653D
SPECIFICATIONS
Output
Load impedance
level
2 Vrms
Over 10 kilohms
(at 50 kilohms)
–18 dBm
Wave length: 660 nm
0.5 Vp-p
75 ohms terminated
1.0 Vp-p
75 ohms,
sync negative
Y: 1.0 Vp-p
75 ohms,
sync negative
C: 0.286 Vp-p
75 ohms terminated
Y: 1.0 Vp-p
75 ohms,
sync negative
P
/B-Y,
B
P
/R-Y:
R
0.7 Vp-p
75 ohms
12 mW
32 ohms
2 Vrms
Over 10 kilohms
(at 50 kilohms)
Photo: DVP-C650D
Jack
type
S-LINK
Mini jack –
MEGA
Mini jack –
CONTROL
AUDIO IN
Phono
jack
General
Power requirements (indicated on the rear panel)
Power consumption
Dimensions (approx.)
Mass (approx.)
Operating temperature
Operating humidity
Supplied accessories
• Audio/Video/S-link connecting cord (1) or Audio/Video connecting
cord (1)
• S video cord (1)
• Plug adaptor (1) (except for the USA/Canada models)
• Remote commander (remote) RMT-D112A (1)
• Size AA (R6) batteries (2)
* The signals from LINE OUT (AUDIO 1, 2) connectors and 5.1 ch L, R
connectors are measured. When you play the PCM sound tracks with
96 kHz sampling frequency, the output signals from the DIGITAL OUT
(OPTICAL, COAXIAL) are converted to 48 kHz (sampling frequency).
Design and specifications are subject to change without notice.
RMT-D112A
US Model
Canadian Model
E Model
DVP-C650D
PX Model
DVP-C653D
Output
Load impedance
level
–
–
2 Vrms
47 kilohms
120 V AC, 60 Hz (C650D : US, Canadian)
110–240 V AC, 50/60 Hz
(C653D : E, C653D : PX)
18 W
430 × 120 × 425 mm
(17 × 4
× 16
3
3
/
/
in.) (w/h/d)
4
4
incl. projecting parts
6.1 kg (13 lb 7 oz)
41°F to 95°F (5°C to 35°C)
5% to 90%
CD/DVD PLAYER

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Summary of Contents for Sony DVP-C650

  • Page 1 DVP-C650D/C653D RMT-D112A SERVICE MANUAL US Model Canadian Model E Model DVP-C650D PX Model DVP-C653D Photo: DVP-C650D SPECIFICATIONS CD/DVD player Jack Output Load impedance Laser Semiconductor laser type level Signal format system NTSC S-LINK Mini jack – – MEGA Mini jack – –...
  • Page 2 SONY PARTS WHOSE PART NUMBERS APPEAR AS DE FONCTIONNEMENT. NE REMPLACER CES COM- SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- POSANTS QUE PAR DES PIÈCES SONY DONT LES LISHED BY SONY. NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Section Title Page Section Title Page Service Note ................4 FL-104 (FUNCTION SWITCH), SW-321 (FUNCTION SWITCH) and CK-88 (CONNECTION) GENERAL Schematic Diagram ............4-51 FL-104 (IF CON) Schematic Diagram ......4-53 FR-154 (IR/POWER SWITCH) This Player Can Play the Following Discs ....1-1 Printed Wiring Boards and Schematic Diagram ...

  • Page 4: Service Note

    SERVICE NOTE 1. DISASSEMBLY • This set can be disassembled in the order shown below. Case (Page 2-1) Front panel section Rear panel section MB-85 board AU-215 board (Page 2-1) (Page 2-2) (Page 2-1) (Page 2-1) Table ass’y (Page 2-2) Rotary motor ass’y Chassis ass’y BU holder ass’y...
  • Page 5 4. NOTE ON MOUNTING GEARS 1) Mount the gear (U/D). (See Fig. 3.) 6) Mount the lock lever (See Fig. 5.) 2) Rotate the gear (U/D) in the direction of the arrow. 7) Mount the spring (lock lever). (See Fig. 5.) (down position) (See Fig.

  • Page 6: General

    DVP-C650D/C653D SECTION 1 This section is extracted from instruction GENERAL manual (3-867-237-11)
  • Page 15 1-10...
  • Page 16 1-11...
  • Page 17 1-12...
  • Page 18 1-13...
  • Page 19 1-14...
  • Page 20 1-15...
  • Page 21 1-16...
  • Page 22 1-17 E 1-17...

  • Page 23: Disassembly

    DVP-C650D/C653D SECTION 2 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. 2-1. CASE REMOVAL 2-3. MB-85 BOARD REMOVAL 4 Case 4 Three flat cables 3 Connector (CN004, 005, 007) (CN001) 1 Two tapping screws 2 Three tapping 5 Flat cable 2 Two flat cables screws...

  • Page 24: Rear Panel Section Removal

    2-5. REAR PANEL SECTION REMOVAL 2-7. ROTARY MOTOR ASS’Y (M951) REMOVAL 3 Connector 1 Tapping screw !™ Rear panel section (M3 × 12) (CN401) 2 Table (rotary) 4 Connector 2 Two flat cables 5 Connector (CN001) (CN002, 003) (CN304) 1 Flat cable !º...

  • Page 25: Loading Motor Ass'y (M991) Removal

    2-9. LOADING MOTOR ASS’Y (M991) 2-11. TK-53 BOARD REMOVAL REMOVAL 4 Screw (B3) 4 Claw 5 Loading motor ass’y (M991) 2 Connector 5 TK-53 board 3 Screw (B3) 1 Belt (timing) 3 Harness 1 Flexible board (CN002) 2 Flexible board (CN001) 2-10.

  • Page 26: Internal View

    2-13. INTERNAL VIEWS Optical pick-up (KHM-220AAA/J1RP) PH801 8-820-081-03 Disc presence detection sensor 8-749-924-30 M951 PH802 Rotary motor ass’y Turn table position (turn table) detection sensor A-6062-080-A 8-749-924-18 Rotary encoder (loading) 1-466-996-21 M991 Loding motor ass’y A-4604-834-A...

  • Page 27: Circuit Boards Location

    2-14. CIRCUIT BOARDS LOCATION MB-85 AU-215 (SIGNAL PROCESS/SERVO) (AUDIO/VIDEO BUFFER) TK-53 (RF/SERVO) SE-91 LM-59 (SENSOR) (LOADING MOTOR) POWER BLOCK FR-154 HS-034SU: US, Canadian (IR/POWER SWITCH) HS-034SF: E, PX (SWITCHING REGULATOR) HP-114 (HEADPHONE) CK-88 (CONNECTION) SW-321 CK-81 (FUNCTION SWITCH) (DRIVE) LE-24 FL-104 (LED) (FUNCTION SWITCH/IF CON)

  • Page 28: Block Diagrams

    DVP-C650D/C653D SECTION 3 BLOCK DIAGRAMS 3-1. OVERALL BLOCK DIAGRAM AU-215 BOARD MB-85 BOARD (SEE PAGE 4-43,45) (SEE PAGE 4-21 to 35) IC502 IC304 IC402, 403 VIDEO V, V EQ/NR VIDEO Y, 16M DRAM 16M SDRAM IC321 VIDEO 1, 2 VIDEO C VIDEO BUFFER S VIDEO 1, 2...

  • Page 29: Rf/Servo Block Diagram

    DVP-C650D/C653D 3-2. RF/SERVO BLOCK DIAGRAM IC0011(CD play) IC0011(DVD play) MB-85 BOARD(1/6) TK-53 BOARD (SEE PAGE 4-23,25,31) 500mV/DIV 500ns/DIV 200mV/DIV 100ns/DIV IC001%¢(CD play) IC001%¢(DVD play) (SEE PAGE 4-11) 500mV/DIV 100ns/DIV 500mV/DIV 500ns/DIV 880mVp-p 536mVp-p IC701^•(DVD play) IC701^•(CD play) 1.5Vp-p 1.5Vp-p IC701^ª(DVD play) IC701^ª(CD play) IC001$º(CD play) IC001$º(DVD play)

  • Page 30: Signal Process/Video Block Diagram

    DVP-C650D/C653D 3-3. SIGNAL PROCESS/VIDEO BLOCK DIAGRAM MB-85 BOARD(2/6) (SEE PAGE 4-19,21,27,33,35) IC502 CLK27I IC303!¶(DVD play) V EQ/NR XRST 500mV/DIV 100ns/DIV IC304 IC402, 403 16M DRAM 16M SDRAM IC401%¢  AU-215 BOARD(1/3) 1.6Vp-p 11-18 60-67 97 98 31 29 (SEE PAGE 4-43,45) IC401%• ...

  • Page 31: System Control Block Diagram

    DVP-C650D/C653D 3-4. SYSTEM CONTROL BLOCK DIAGRAM MB-85 BOARD(3/6) (SEE PAGE 4-29,31,33) IC204 IC205 1M SRAM 16M FLASH HA 0-21 SIGNAL PROCESS, VIDEO IC602 +3.3V IC207 AUDIO 1 (SEE PAGE 3-5) HD 0-15 IC201 16M NAND-F (SEE PAGE 3-7) POWER ON 146-154 126-133 4K EEPROM...

  • Page 32: Audio (1) Block Diagram

    DVP-C650D/C653D 3-5. AUDIO (1) BLOCK DIAGRAM MB-85 BOARD(4/6) (SEE PAGE 4-33,35) SPDIF IC501 IC902 AUDIO DSP AUDIO 2CH DAC BCKO BCLKIN V OUT L AUDIOLT BCKI LRCK LRCKI LRCKO LRCIN V OUT R AUDIORT ACH12 CH78O CH12I D IN ZERO ZFLT ACH34 CH34I...

  • Page 33: Audio (2) Block Diagram

    DVP-C650D/C653D 3-6. AUDIO (2) BLOCK DIAGRAM MB-85 BOARD(5/6) AU-215 BOARD(2/3) J502 (SEE PAGE 4-35) (SEE PAGE 4-43,45) Q341 J304 COAXIAL BUFFER INTERFACE DIGITAL IC505 A MUTE CONTROL AUDIO IN (SEE PAGE 3-14) D IN OPTICAL MA MUTE SYSTEM CONTROL GAIN1 (SEE PAGE 3-7,8) GAIN2 J505...

  • Page 34: Interface Control Block Diagram

    DVP-C650D/C653D 3-7. INTERFACE CONTROL BLOCK DIAGRAM AU-215 BOARD(3/3) MB-85 BOARD(6/6) (SEE PAGE 4-43,45) (SEE PAGE 4-29,35) CN301 CN005 J305 A1IN MEGA CONTROL Q317 A1OUT BUFFER J501 SLINK S-LINK FL-104 BOARD CN202 CN006 (SEE PAGE 4-51,53) SLINK Q206 FR-154 BOARD A1OUT CONTROL STATUS IN STATUS<N>...

  • Page 35: Power Block Diagram

    DVP-C650D/C653D 3-8. POWER BLOCK DIAGRAM HS-034SF BOARD AU-215 BOARD (SEE PAGE 4-65) (SEE PAGE 4-43,45) HS-034SU BOARD (SEE PAGE 4-67) CN201 US, Canadian CN304 CN101 D101 +12V Q211 P211 +12V +12V IC301 T101 IC401 F101 L101 SWITCH +9V REG Q101-103 IC431 D211 LINE...

  • Page 36: Printed Wiring Boards And Schematic Diagrams

    DVP-C650D/C653D SECTION 4 PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS THIS NOTE IS COMMON FOR PRINTED WIRING For schematic Diagram: • Caution when replacing chip parts. BOARDS AND SCHEMATIC DIAGRAMS. New parts must be attached after removal of chip. (In addition to this, the necessary mote is printed Be careful not to heat the minus side of tantalum capacitor, in each block.) because it is damaged by the heat.

  • Page 37: Frame Schematic Diagram

    DVP-C650D/C653D 4-1. FRAME SCHEMATIC DIAGRAM FRAME (1) SCHEMATIC DIAGRAM FRAME (1/2)
  • Page 38 DVP-C650D/C653D FRAME (2) SCHEMATIC DIAGRAM FRAME (2/2)

  • Page 39: Printed Wiring Boards And Schematic Diagrams

    DVP-C650D/C653D 4-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS TK-53 (RF/SERVO) PRINTED WIRING BOARD – Ref. No.: TK-53 board; 3,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. TK-53 BOARD (SIDE A) CN001 CN002 CN003...
  • Page 40 DVP-C650D/C653D • Waveforms 1 IC001 1 (DVD play) 6 IC001 #ª (CD play) 200 mV/DIV 100 ns/DIV 500 mV/DIV 200 ms/DIV 536 mVp-p 1.7 Vp-p 2 IC001 1 (CD play) 7 IC001 $º (DVD play) 500 mV/DIV 500 ns/DIV 100 mV/DIV 50 ms/DIV 880 mVp-p 180 mVp-p 3 IC001 @ª...

  • Page 41: Rf/Servo) Schematic Diagram

    DVP-C650D/C653D TK-53 (RF/SERVO) SCHEMATIC DIAGRAM • See page 4-7 for printed wiring board and page 4-10 for waveforms. – Ref. No.: TK-53 board; 3,000 series – Note: Note: The components identi- Les composants identifiés par fied by mark ! or dotted une marque ! sont critiques line with mark ! are criti- pour la sécurité.

  • Page 42: Sensor), Le-24 (Led) Printed Wiring Boards And Schematic Diagram

    DVP-C650D/C653D SE-91 (SENSOR), LE-24 (LED) PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAM – Ref. No.: SE-91 board and LE-24 board; 2,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. MB-85 (SIGNAL PROCESS/SERVO) AU-215 (AUDIO/VIDEO BUFFER)

  • Page 43: Signal Process) Printed Wiring Board

    DVP-C650D/C653D MB-85 (SIGNAL PROCESS) PRINTED WIRING BOARD – Ref. No.: MB-85 board; 1,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. MB-85 BOARD (SIDE A) CN001 CN002 CN003 CN004 CN005 CN006 CN007...
  • Page 44 DVP-C650D/C653D MB-85 BOARD (SIDE B) D701 D806 IC005 IC201 IC203 IC204 IC207 IC304 IC402 IC403 IC404 IC502 IC602 IC702 IC801 IC802 IC803 IC902 IC905 IC906 IC907 SIGNAL PROCESS MB-85 4-17 4-18...

  • Page 45: Av Decoder) Schematic Diagram

    DVP-C650D/C653D MB-85 (AV DECODER) SCHEMATIC DIAGRAM • See page 4-15 for printed wiring board. – Ref. No.: MB-85 board; 1,000 series – AV DECODER MB-85 (1/10) 4-19 4-20...

  • Page 46: Sdram) Schematic Diagram

    DVP-C650D/C653D MB-85 (SDRAM) SCHEMATIC DIAGRAM • See page 4-15 for printed wiring board. – Ref. No.: MB-85 board; 1,000 series – • Waveforms 1 IC401 %¢ 5 IC401 ^™ 816 mVp-p (H) 720 mVp-p (H) 2 IC401 %¶ 6 IC401 ^∞ 728 mVp-p (H) 1.2 Vp-p (H) 3 IC401 %•...

  • Page 47: Servo Dsp) Schematic Diagram

    DVP-C650D/C653D MB-85 (SERVO DSP) SCHEMATIC DIAGRAM • See page 4-15 for printed wiring board. – Ref. No.: MB-85 board; 1,000 series – • Waveforms 1 IC701 ^ª (DVD play) 500 mV/DIV 50 ms/DIV 1.4 Vp-p 2 IC701 ^ª (CD play) 500 mV/DIV 200 mV/DIV 1.7 Vp-p 3 IC701 ^•...

  • Page 48: Drive) Schematic Diagram

    DVP-C650D/C653D MB-85 (DRIVE) SCHEMATIC DIAGRAM • See page 4-15 for printed wiring board. – Ref. No.: MB-85 board; 1,000 series – DRIVE MB-85 (4/10) 4-25 4-26...

  • Page 49: Arp) Schematic Diagram

    DVP-C650D/C653D MB-85 (ARP) SCHEMATIC DIAGRAM • See page 4-15 for printed wiring board. – Ref. No.: MB-85 board; 1,000 series – • Waveforms 1 IC303 !¶ (DVD play) 500 mV/DIV 100 ns/DIV 1.6 Vp-p 2 IC303 !ª (CD play) 500 mV/DIV 200 ns/DIV 1.6 Vp-p MB-85 (5/10) 4-27...

  • Page 50: System Control)

    DVP-C650D/C653D MB-85 (SYSTEM CONTROL) SCHEMATIC DIAGRAM • See page 4-15 for printed wiring board. – Ref. No.: MB-85 board; 1,000 series – • Waveforms 1 IC202 (™ 2 IC202 5 SYSTEM CONTROL 2.4 Vp-p (12.5 MHz) 4 Vp-p (25.3 MHz) MB-85 (6/10) 4-29 4-30...

  • Page 51: Hga) Schematic Diagram

    DVP-C650D/C653D MB-85 (HGA) SCHEMATIC DIAGRAM • See page 4-15 for printed wiring board. – Ref. No.: MB-85 board; 1,000 series – MB-85 (7/10) 4-31 4-32...

  • Page 52: Clock Generator/Audio Dsp/ V Eq/Nr) Schematic Diagram

    DVP-C650D/C653D MB-85 (CLOCK GENERATOR/AUDIO DSP/V EQ/NR) SCHEMATIC DIAGRAM • See page 4-15 for printed wiring board and page 4-38 for waveforms. – Ref. No.: MB-85 board; 1,000 series – 4-34 CLOCK GENERATOR/AUDIO DSP/V EQ/NR MB-85 (8/10) 4-33...

  • Page 53: Dac) Schematic Diagram

    DVP-C650D/C653D MB-85 (DAC) SCHEMATIC DIAGRAM • See page 4-15 for printed wiring board. – Ref. No.: MB-85 board; 1,000 series – MB-85 (9/10) 4-35 4-36...

  • Page 54: Bias) Schematic Diagram

    DVP-C650D/C653D MB-85 (BIAS) SCHEMATIC DIAGRAM • See page 4-15 for printed wiring board. – Ref. No.: MB-85 board; 1,000 series – • Waveforms 1 IC004 2, 5, 7 6 IC001 !¢ (DVD play) :E, PX 4.2 Vp-p (25.3 MHz) 4.2 Vp-p (26.9 MHz) :US, Canadian 2 IC003 5, 7 7 IC001 !¢...

  • Page 55: Audio/Video Buffer) Printed Wiring Board

    DVP-C650D/C653D AU-215 (AUDIO/VIDEO BUFFER) PRINTED WIRING BOARD – Ref. No.: AU-215 board; 2,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. MB-85 (SIGNAL PROCESS/SERVO) AU-215 (AUDIO/VIDEO BUFFER) TK-53 (RF/SERVO) SE-91 LM-59 (SENSOR)
  • Page 56 DVP-C650D/C653D AU-215 BOARD (SIDE B) CN301 Q301 CN302 Q303 C-11 CN303 Q304 CN304 C-11 Q305 CN401 Q306 Q307 D301 C-11 Q308 D303 B-11 Q309 D304 Q310 D305 Q311 D306 Q314 D307 Q315 D308 Q316 D309 Q317 A-11 D310 A-11 Q318 D311 Q319 D312...

  • Page 57: Au-215 (Audio) Schematic Diagram

    DVP-C650D/C653D AU-215 (AUDIO) SCHEMATIC DIAGRAM • See page 4-39 for printed wiring board. – Ref. No.: AU-215 board; 2,000 series – AUDIO AU-215 (1/2) 4-43 4-44...

  • Page 58: Au-215 (Video Buffer) Schematic Diagram

    DVP-C650D/C653D AU-215 (VIDEO BUFFER) SCHEMATIC DIAGRAM • See page 4-39 for printed wiring board. – Ref. No.: AU-215 board; 2,000 series – • Waveforms 1 IC321 2 5 IC321 !£ 2.4 Vp-p (H) 1.1 Vp-p (H) 2 IC321 4 6 IC321 !∞ 1.2 Vp-p (H) 2.0 Vp-p (H) 3 IC321 7...

  • Page 59: Function Switch/If Con), Sw-321 (Function Switch) And Ck-88 (Connection) Printed Wiring Boards

    DVP-C650D/C653D FL-104 (FUNCTION SWITCH/IF CON), SW-321 (FUNCTION SWITCH) AND CK-88 (CONNECTION) PRINTED WIRING BOARDS – Ref. No.: FL-104 board, SW-321 board and CK-88 board; 2,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. MB-85 AU-215 (SIGNAL PROCESS/SERVO)
  • Page 60 DVP-C650D/C653D FL-104 BOARD (SIDE B) CN201 CN202 CN203 D-11 CN204 CN205 A-12 D202 D205 D206 D209 D213 D-11 D214 C-11 D215 D216 IC201 IC202 IC203 IC205 Q201 Q202 Q203 D-11 Q204 C-11 Q205 C-10 Q206 Q207 Q211 4-50 FUNCTION SWITCH/IF CON, FUNCTION SWITCH FL-104, SW-321 4-49...

  • Page 61: Function Switch), Sw-321 (Function Switch) And Ck-88 (Connection) Schematic Diagram

    DVP-C650D/C653D FL-104 (FUNCTION SWITCH), SW-321 (FUNCTION SWITCH) AND CK-88 (CONNECTION) SCHEMATIC DIAGRAM • See page 4-47 for printed wiring boards. – Ref. No.: FL-104 board, SW-321 board and CK-88 board; 2,000 series – HS-034SF BOARD CN203 :E,PX (SEE PAGE 4-66) HS-034SU BOARD CN203 :US, Canadian...

  • Page 62: If Con) Schematic Diagram

    DVP-C650D/C653D FL-104 (IF CON) SCHEMATIC DIAGRAM • See page 4-47 for printed wiring board. – Ref. No.: FL-104 board; 2,000 series – • Waveform 1 IC201 !¢ 3.9 Vp-p (4 MHz) IF CON FL-104 (2/2) 4-53 4-54...

  • Page 63: Ir/Power Switch) Printed Wiring Boards And Schematic Diagram

    DVP-C650D/C653D FR-154 (IR/POWER SWITCH) PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAM – Ref. No.: FR-154 board; 2,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. IR/POWER SWITCH FR-114 4-55 4-56...

  • Page 64: Headphone) Printed Wiring Boards And Schematic Diagram

    DVP-C650D/C653D HP-114 (HEADPHONE) PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAM – Ref. No.: HP-114 board; 2,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. MB-85 AU-215 (SIGNAL PROCESS/SERVO) (AUDIO/VIDEO BUFFER) TK-53 (RF/SERVO) SE-91...

  • Page 65: Loading Motor), Ck-81 (Drive) Printed Wiring Boards

    DVP-C650D/C653D LM-59 (LOADING MOTOR), CK-81 (DRIVE) PRINTED WIRING BOARDS – Ref. No.: CK-81 board; 2,000 series – There are few cases that the part isn't mounted in this model is printed on this diagram. MB-85 (SIGNAL PROCESS/SERVO) AU-215 (AUDIO/VIDEO BUFFER) TK-53 (RF/SERVO) SE-91...

  • Page 66: Loading Motor), Ck-81 (Drive) Schematic Diagram

    DVP-C650D/C653D LM-59 (LOADING MOTOR), CK-81 (DRIVE) SCHEMATIC DIAGRAM – Ref. No.: CK-81 board; 2,000 series – • Waveform 1 IC651 !º 11.6 Vp-p (H) LOADING MOTOR, DRIVE LM-59, CK-81 4-61 4-62...

  • Page 67: Hs-034Sf (Switching Regulator) Printed Wiring Board

    DVP-C650D/C653D HS-034SF (SWITCHING REGULATOR) PRINTED WIRING BOARD – Ref. No.: HS-034SF board; 6,000 series – – E, PX – There are few cases that the part isn't mounted in this model is printed on this diagram. HS-034SF BOARD HS-034SF BOARD J214 J213 J211...

  • Page 68: Hs-034Sf (Switching Regulator) Schematic Diagram

    DVP-C650D/C653D HS-034SF (SWITCHING REGULATOR) SCHEMATIC DIAGRAM – Ref. No.: HS-034SF board; 6,000 series – – E, PX – HS-034SF BOARD T101 D211 F5KF20 CN201 8P L211 +3.3V 10µH C112 D109 2.4A 0.022µF D1N60 400V C114 R211 Q211 AU-215 BOARD +12V 1µF C211 C212...

  • Page 69: Hs-034Su (Switching Regulator) Printed Wiring Board

    DVP-C650D/C653D HS-034SU (SWITCHING REGULATOR) PRINTED WIRING BOARD – Ref. No.: HS-034SU board; 6,000 series – – US, Canadian – There are few cases that the part isn't mounted in this model is printed on this diagram. HS-034SU BOARD HS-034SU BOARD J214 J213 J211...

  • Page 70: Hs-034Su (Switching Regulator) Schematic Diagram

    DVP-C650D/C653D HS-034SU (SWITCHING REGULATOR) SCHEMATIC DIAGRAM – Ref. No.: HS-034SU board; 6,000 series – – US, Canadian – HS-034SU BOARD T101 D211 F5KF20 CN201 8P L211 +3.3V 10µH C112 D109 2.4A 0.022µF D1N60 400V C114 R211 Q211 AU-215 BOARD +12V 1µF C211 C212...

  • Page 71: System Control Pin Function (Mb-85 Board Ic202)

    5-1. SYSTEM CONTROL PIN FUNCTION (MB-85 BOARD IC202) Pin No. Pin name Function Pin No. Pin name Function Analog filter gain control EOP0 Not used VES gain control “H”: VES AVCC Power supply Rear CH boost control “H”: rear boost AVRH Reference power supply (+3.3V) VCC3...

  • Page 72: Test Mode

    DVP-C650D/C653D SECTION 6 TEST MODE 6-1. GENERAL DESCRIPTION ### Syscon Diagnosis ### Diag All Check The Test Mode allows you to make diagnosis and adjustment eas- No. 2 Version ily using the remote commander and monitor TV. The instructions, diagnostic results, etc. are given on the on-screen display (OSD). 2-3.
  • Page 73 4. Servo Selecting 2 and subsequent items executes respective menus and outputs the results. (4-2) Servo DSP Check Data write → read, and accord check For the contents of each submenu, see “Check Items List”. Error 12: Read data discord General Description of Checking Method Data 0x9249, 0x2942, 0x4294 are written to the address 0x602 of RAM in the Servo DSP (IC701), then read and...
  • Page 74 6. AV Decoder (5-4) ARP to RAM Address Bus Data write → other address read discord check (6-2) 1930 RAM Error 10: ARP → RAM address bus error Data write → read, and accord check Caution: Address and data display in case of an error is Error 13: AVD RAM read data discord different from the display of other diagnosis (de- The program code data stored in ROM (IC205) are copied...
  • Page 75 Check Items List Error Codes List 00: Error not detected 01: RAM write/read data discord 2) Version 02: Gate array NG (2-2) Revision 03: EEPROM NG (2-3) ROM Check Sum 04: Flash memory clear error (2-4) Model Type 05: Flash memory write error (2-5) Region 06: Flash memory read data discord 08: ARP register read data discord...

  • Page 76: Drive Auto Adjustment

    6-4. DRIVE AUTO ADJUSTMENT 1. DVD-SL (single layer) [ENTER] Select , insert DVD single layer disc, and press key, and the adjustment will be made through the following steps, then On the Test Mode Menu screen, press key on the remote com- adjusted values will be written to the EEPROM.
  • Page 77 2. CD 3. DVD-DL (dual layer) [ENTER] [ENTER] Select , insert CD disc, and press key, and the adjust- Select , insert DVD dual layer disc, and press key, ment will be made through the following steps, then adjusted val- and the adjustment will be made through the following steps, then ues will be written to the EEPROM.

  • Page 78: Drive Manual Operation

    4. SACD 6-5. DRIVE MANUAL OPERATION [ENTER] Select , insert SACD disc, and press key, and the adjustment will be made through the following steps, then adjusted On the Test Mode Menu screen, select , and the manual opera- values will be written to the EEPROM. However, if SACD disc is tion menu will be displayed.
  • Page 79 0. Disc Check Memory Disc Type 1. Disc Type Auto Check Disc Check 2. DVD SL 12 cm 3. DVD DL 12 cm 4. CD 12cm 5. SACD 12 cm 1. SL Disc Check 6. DVD SL 8 cm 7. DVD DL 8 cm 2.

  • Page 80: Mecha Aging

    6-6. MECHA AGING Reset SLED TILT Reset the Sled and Tilt to initial posi- tion. ### Mecha Aging ### Turn ON/OFF the laser. Turn ON/OFF the spindle. Press OPEN key Focus Search the focus and turn on the focus. Turn ON/OFF the tracking servo. Sled Turn ON/OFF the sled servo.

  • Page 81: Version Information

    How to see Emergency History 6-8. VERSION INFORMATION ## Version Information ## IF con. Ver. x. xxx (xxxx) Group SYScon. Ver. x. xxx (xxxx) Model Region 1 : Emergency Code 2 : Don’t Care These codes are used for verification of software designing. 3 : Historical order 1 to 9 Exit: RETURN Emergency Codes List...

  • Page 82: Electrical Adjustments

    DVP-C650D/C653D SECTION 7 ELECTRICAL ADJUSTMENTS 7-1. POWER SUPPLY ADJUSTMENT In making adjustment, refer to 7-3. Adjustment Related Parts Arrangement. 1. Power Supply Check (HS-034SF/034SU BOARD) Note: During diagnostic check, the characters and color bars can be seen only with the NTSC monitor. Therefore, for diag- Mode nostic check, use the monitor that supports both NTSC and PAL modes...

  • Page 83: Adjustment Of Video System

    7-2. ADJUSTMENT OF VIDEO SYSTEM 3. Checking Component Video Output B-Y (MB-85 BOARD) <Purpose> 1. Video Level Adjustment (MB-85 BOARD) This checks component video output B-Y. If it is incorrect, cor- <Purpose> rect colors will not be displayed when connected to, for instance, This adjustment is made to satisfy the NTSC standard, and if not projector.

  • Page 84: Checking Component Video Output Y (Mb-85 Board)

    5. Checking Component Video Output Y 7-3. ADJUSTMENT RELATED PARTS ARRANGEMENT (MB-85 BOARD) <Purpose> MB-85 BOARD (SIDE A) This checks component video output Y. If it is incorrect, correct brightness will not be attained when connected to, for instance, projector. CN005 Mode Video level adjustment in test mode...

  • Page 85: Repair Parts List

    DVP-C650D/C653D SECTION 8 REPAIR PARTS LIST 8-1. EXPLODED VIEWS NOTE: The components identified by • The mechanical parts with no reference number in • -XX and -X mean standardized parts, so they may mark ! or dotted line with mark the exploded views are not supplied.

  • Page 86: Front Panel Assembly

    3-056-584-01 LATCH, D. C. * 74 A-6065-327-A FR-154 BOARD, COMPLETE 3-974-997-31 WINDOW, REMOTE CONTROL * 75 3-684-436-01 PLATE, MOUNT 4-963-404-21 EMBLEM (5-A), SONY 3-974-959-11 KNOB, VOLUME 3-988-030-51 BUTTON, POWER 2-118-268-01 NUT (M9), HEXAGON 3-056-540-01 BUTTON, DISK SELECT * 78 A-6065-329-A HP-114 BOARD, COMPLETE...
  • Page 87 8-1-3. TABLE ASSEMBLY M951 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-6062-078-A TABLE (LOADING) ASSY * 112 X-3948-858-1 GEAR (ROTARY) ASSY 3-051-084-01 TABLE (LOADING) 3-051-076-01 BELT (RM) X-4947-960-1 ROLLER ASSY X-3948-857-1 BRACKET (RM) ASSY 4-957-292-11 SLIDER (RACK) 3-056-530-01 TABLE (ROTARY) 4-957-294-01 SPRING (D.T), TENSION 3-051-063-01 GEAR (DRIVE)

  • Page 88: Chassis Assembly

    8-1-4. CHASSIS ASSEMBLY M991 not supplied The components identified by Les composants identifiés par une mark ! or dotted line with marque ! sont critiques pour la mark ! are critical for safety. sécurité. Replace only with part num- Ne les remplacer que par une pièce ber specified.

  • Page 89: Electrical Parts List

    AU-215 8-2. ELECTRICAL PARTS LIST NOTE: The components identified by • Due to standardization, replacements in the • Items marked “*” are not stocked since they mark ! or dotted line with mark parts list may be different from the parts speci- are seldom required for routine service.
  • Page 90 AU-215 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C523 1-163-251-11 CERAMIC CHIP 100PF FB308 1-414-553-11 FERRITE C524 1-163-251-11 CERAMIC CHIP 100PF FB310 1-414-553-11 FERRITE C525 1-163-251-11 CERAMIC CHIP 100PF C526 1-163-251-11 CERAMIC CHIP 100PF FB311 1-414-553-11 FERRITE C541 1-104-664-11 ELECT...
  • Page 91 AU-215 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark L307 1-412-963-11 INDUCTOR 100uH R318 1-216-097-91 RES, CHIP 100K 1/10W L308 1-414-930-21 INDUCTOR 2.2uH R319 1-216-097-91 RES, CHIP 100K 1/10W L321 1-412-963-11 INDUCTOR 100uH R320 1-216-097-91 RES, CHIP 100K 1/10W <...
  • Page 92 AU-215 CK-81 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R437 1-216-071-00 METAL CHIP 8.2K 1/10W R563 1-216-049-91 RES, CHIP 1/10W R438 1-216-071-00 METAL CHIP 8.2K 1/10W R564 1-216-295-91 SHORT R439 1-216-069-00 METAL CHIP 6.8K 1/10W R569 1-216-295-91 SHORT R440...
  • Page 93 CK-81 CK-88 FL-104 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q653 8-729-421-22 TRANSISTOR UN2211 C216 1-163-021-91 CERAMIC CHIP 0.01uF Q654 8-729-421-22 TRANSISTOR UN2211 C219 1-163-259-91 CERAMIC CHIP 220PF Q656 8-729-120-28 TRANSISTOR 2SC1623-L5L6 C220 1-164-004-11 CERAMIC CHIP 0.1uF <...
  • Page 94 FL-104 FR-154 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < FLUORESCENT INDICATOR > R270 1-216-073-00 METAL CHIP 1/10W R279 1-216-049-91 RES, CHIP 1/10W ND201 1-517-835-11 INDICATOR TUBE, FLUORESCENT R280 1-216-037-00 METAL CHIP 1/10W R281 1-216-049-91 RES, CHIP 1/10W <...
  • Page 95 FR-154 HP-114 LE-24 LM-59 MB-85 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < TRANSISTOR > A-6065-332-A LM-59 BOARD, COMPLETE ********************** Q001 8-729-421-22 TRANSISTOR UN2211 Q002 8-729-421-22 TRANSISTOR UN2211 < RESISTOR > A-6065-334-A MB-85 BOARD, COMPLETE (EXCEPT E) A-6065-335-A MB-85 BOARD, COMPLETE (E) R001 1-216-037-00 METAL CHIP...
  • Page 96 MB-85 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C337 1-162-970-11 CERAMIC CHIP 0.01uF C707 1-162-970-11 CERAMIC CHIP 0.01uF C338 1-162-970-11 CERAMIC CHIP 0.01uF C708 1-107-826-91 CERAMIC CHIP 0.1uF C339 1-162-970-11 CERAMIC CHIP 0.01uF C709 1-115-467-11 CERAMIC CHIP 0.22uF C341 1-162-970-11 CERAMIC CHIP...
  • Page 97 MB-85 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C931 1-107-826-91 CERAMIC CHIP 0.1uF FB037 1-216-829-11 METAL CHIP 4.7K 5% 1/16W C932 1-125-822-11 TANTALUM 10uF C933 1-162-970-11 CERAMIC CHIP 0.01uF FB040 1-469-116-21 FERRITE C934 1-107-826-91 CERAMIC CHIP 0.1uF FB043 1-500-283-11 INDUCTOR CHIP 0uH...
  • Page 98 MB-85 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark FL403 1-234-177-21 FILTER, CHIP EMI R006 1-216-821-11 METAL CHIP 1/16W FL404 1-234-177-21 FILTER, CHIP EMI R007 1-216-864-11 METAL CHIP 1/16W R009 1-216-864-11 METAL CHIP 1/16W FL405 1-234-177-21 FILTER, CHIP EMI R010 1-216-801-11 METAL CHIP 1/16W...
  • Page 99 MB-85 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R324 1-216-833-91 RES, CHIP 1/16W R647 1-216-833-91 RES, CHIP 1/16W R325 1-216-833-91 RES, CHIP 1/16W R701 1-216-805-11 METAL CHIP 1/16W R326 1-216-833-91 RES, CHIP 1/16W R702 1-216-817-11 METAL CHIP 1/16W R327 1-216-833-91 RES, CHIP...
  • Page 100 MB-85 POWER BLOCK Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R843 1-216-844-11 METAL CHIP 1/16W C212 1-111-090-11 ELECT 560uF R844 1-216-843-11 METAL CHIP 1/16W C213 1-126-947-11 ELECT 47uF C301 1-126-960-11 ELECT R845 1-216-843-11 METAL CHIP 1/16W C311 1-111-090-11 ELECT...
  • Page 101 SE-91 SW-321 TK-53 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-6065-331-A SE-91 BOARD, COMPLETE A-6065-333-A TK-53 BOARD, COMPLETE ********************* ********************* (Ref.No. 2,000 Series) (Ref.No. 3,000 Series) < CAPACITOR > < CAPACITOR > C801 1-164-004-11 CERAMIC CHIP 0.1uF C004 1-107-826-91 CERAMIC CHIP...
  • Page 102 TK-53 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < COIL > ************** HARDWARE LIST L001 1-412-031-11 INDUCTOR CHIP 47uH ************** < TRANSISTOR > 7-685-648-79 SCREW (M3X12), TAPPING 7-685-902-21 SCREW +PTPWH 2.6X8 (TYPE2) Q001 8-729-903-46 TRANSISTOR 2SB1132-T100-QR 7-621-773-93 SCREW +B 2.6X3 Q002 8-729-015-76 TRANSISTOR UN5211-TX...
  • Page 103 DVP-C650D/C653D Sony Corporation 99G0537-1 Printed in Japan © 1999. 7 9-921-730-11 Home VIDEO Company Published by Quality Assurance Dept. – 156 –...

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