SANLI TBH 1066A Operator's Manual

SANLI TBH 1066A Operator's Manual

Advanced engine-powered lawnmower
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Advanced Engine-powered Lawnmower
TBH 1066A
TBM 1066A
PLEASE KEEP THIS OPERATOR'S MANUAL IN A SAFE PLACE

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Summary of Contents for SANLI TBH 1066A

  • Page 1 Advanced Engine-powered Lawnmower TBH 1066A TBM 1066A PLEASE KEEP THIS OPERATOR’S MANUAL IN A SAFE PLACE...
  • Page 3: Table Of Contents

    CONTENTS SAFETY RULES 1.GENERAL OPERATION 2.SLOPE OPERATION 3.CHILDREN 4.TOWING 5.SERVICE UNASSEMBLED PARTS ASSEMBLY OPERATION OPERATION (TBH 1066 A ONLY) OPERATION (TBM 1066 A ONLY) SERVICE AND ADJUSTMENTS STORAGE TROUBLESHOOTING POINTS...
  • Page 4: Safety Rules

    SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • Disengage blades when not mowing. Shut off WARNING: In order to prevent engine and wait for all parts to come to a complete accidental starting when setting up, stop before cleaning the machine, or unclogging...
  • Page 5: Children

    SAFETY RULES Safe Operation Practices for Ride - On Mowers catchers or other attachments; they can affect the • Never remove petrol cap or add fuel with the engine stability of the machine. running. Allow engine to cool before refueling. • Do not try to stabilize the machine by putting your • Never fuel the machine indoors. foot on the ground. • Never store the machine or fuel container where • Do not mow near drop-offs, ditches, or there is an open flame, spark, or pilot light such as embankments. The machine could suddenly roll on a water heater or other appliances. over if a wheel is over the edge or if the edge caves • Never fill containers inside a vehicle or on a truck or in. trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling. 3. CHILDREN • Remove petrol powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a petrol Tragic accidents can occur if the operator is not dispenser nozzle.
  • Page 6: Customer Responsibilities

    SAFETY RULES Safe Operation Practices for Ride - On Mowers the mowing area for another ride and be run over Charging System 14 AMPS @ 3600 RPM or backed over by the machine. Battery Model 6-GFM-33 12V 32Ah (20h) • Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. CONGRATULATIONS on your purchase of a • Be alert and turn machine off if a child enters the new tractor. It has been designed, engineered area.
  • Page 7: Unassembled Parts

    UNASSEMBLED PARTS Large Flat Washer Steering Steering Wheel Boot Steering Extension Shaft Hex Bolt SEAT Oil Drain Tube For Future Use Keys Slope Sheet...
  • Page 8: Assembly

    ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assembled must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
  • Page 9 ASSEMBLY INSTALL SEAT (See Figs. 2 and 3) 1.Screw the two bolts and nuts (A in Fig 2) tightly to assemble the cushion(with bottom plate) onto the seat frame. A socket wrench set will make assmbly easier. 3.Keep lever push outwards, and slide seat backwards. 2.Push seat adjustment lever (B in Fig 3) outwards 4.Check that the seat is pisitioned correctly. (direction C in Fig 3).
  • Page 10 ASSEMBLY CHECKLIST NOTE: You may now roll your tractor off the crate. Follow the appropriate instruction below to remove the tractor from the crate. BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST WARNING: Before starting, read, understand and PERFORMANCE AND SATISFACTION FROM THIS follow all instructions in the Operation section of this QUALITY PRODUCT. manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people PLEASE REVIEW THE FOLLOWING CHECKLIST: and objects. √ All assembly instructions have been completed. √...
  • Page 11: Operation

    OPERATION These symbols appear on your tractor or in literature supplied with the product. Learn and understand their meaning. FAST REVERSE HIGH SLOW NEUTRAL CHOKE IGNITION SWITCH ENGINE START MOWER HEIGHT MOWER LIFT ENGINE ON PARKING BRAKE ENGINE OFF CLUTCH/BRAKE LIGHTS ON BATTERY REVERSE...
  • Page 12: Operation (Tbh 1066 A Only)

    OPERATION (TBH 1066 A ONLY) KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. SERVICE REMINDER LIGHT SWITCH BLADE CLUTCH SWITCH...
  • Page 13 OPERATION (TBH 1066 A ONLY) The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 14 OPERATION (TBH 1066 A ONLY) TO MOVE FORWARD AND and after moderate growth. • For best cutting performance, grass over 6" BACKWARD (See Fig. 10) height should be mowed twice. Make the first cut The direction and speed of movement is controlled relatively high; the second to desired height. by the forward and reverse drive pedals. TO ADJUST GAUGE WHEELS (See Fig.12) Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position.
  • Page 15 OPERATION (TBH 1066 A ONLY) • Raise attachment lift to highest position with at tachment lift control. • Pull freewheel control out and into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. • NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TRANSMISSION ENGAGED SERVICE REMINDER/HOUR METER Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mower needs servicing.
  • Page 16 OPERATION (TBH 1066 A ONLY) below 32°f (0°c), use fresh, clean winter grade until the engine begins to run smoothly. Continue to push the choke control in small steps allowing gasoline to help ensure good cold weather the engine to accept small changes in speed and starting. load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control CAUTION: Alcohol blended fuels (called out slightly for a few seconds and then continue gasohol or using ethanol or methanol) can to push the control in slowly. This may require an attract moisture which leads to separation engine warm-up period from several seconds to several minutes, depending on the temperature.
  • Page 17 OPERATION (TBH 1066 A ONLY) CAUTION: At any time, during step 4, there may be movement of the drive wheels. • Depress forward drive pedal to full forward position, hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse position, hold for five (5) seconds and release pedal. Repeat this procedure three (3) times. • Shut off engine and set parking brake. • Engage transmission by placing freewheel control in engaged position (See "TO TRANSPORT" in this section of manual). FIG. 16 • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake. • If grass is extremely tall, it should be mowed twice • Drive tractor forward for approximately five feet to reduce load and possible fire hazard from dried then backwards for five feet. Repeat this driving clippings. Make first cut relatively high; the second procedure three times. to the desired height.
  • Page 18: Operation (Tbm 1066 A Only)

    OPERATION (TBM 1066 A ONLY) OPERATION (TBM 1066 A ONLY) KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. BLADES CLUTCH BUTTON THROTTLE / CHOKE CONTROL LIGHT SWITH...
  • Page 19 OPERATION (TBM 1066 A ONLY) HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 6) CAUTION: Always stop tractor completely, as described above, before leaving the operator's position, etc. • Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without TO USE THROTTLE CONTROL (See first setting the parking brake will shut off the engine. Fig. 6) • Depress clutch/brake pedal into full "BRAKE" position and hold. • Place parking brake lever in "ENGAGED" position Always operate engine at full speed (fast). and release pressure from clutch/brake pedal. Pedal • Operating engine at less than full speed (fast) should remain in "BRAKE" position. Make sure...
  • Page 20: To Operate On Hills

    OPERATION (TBM 1066 A ONLY) control. slope, is dangerous. Tires can lose traction with • TO STOP MOWER BLADES - disengage attachment the ground and cause you to lose control of your clutch control. tractor. BEFORE STARTING THE ENGINE ATTACHMENT LIFT LEVER “ENGAGED” POSITION LOW POSITION CHECK ENGINE OIL LEVEL • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
  • Page 21 OPERATION (TBM 1066 A ONLY) • Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and FIG. 8 try again. If engine still does not start, move the throttle control back to the choke position and retry. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried WARM WEATHER STARTING (50° F and above) clippings. Make first cut relatively high; the second to the desired height.
  • Page 22: General Recommendations

    OPERATION (TBH 1066 A AND TBM 1066 A) BEFORE EVERY EVERY EVERY EVERY MAINTENANCE EVERY BEFORE EACH SCHEDULE SEASON STORAGE HOURS HOURS HOURS HOURS Check Brake Operation Check Tyre Pressure Check Operator Presence & ROS Systems Check for Loose Fasteners Check/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Clean Debris Off Steering Plate Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) Change Engine Oil (without oil filter) Clean Air Filter Clean Air Screen...
  • Page 23: Blade Care

    OPERATION (TBH 1066 A AND TBM 1066 A) GRAPHITE TYPE LUBRICANT SPARINGLY. IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED. TRACTOR MANDREL ASSEMBLY TRAILING EDGE UP Always observe safety rules when performing any maintenance. BLADE CENTER HOLE BRAKE OPERATION If tractor requires more than five (5) feet to stop BLADE HOLE at highest speed in highest gear on a level, dry STAR...
  • Page 24: Engine Lubrication

    OPERATION (TBH 1066 A AND TBM 1066 A) TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid • After oil has drained completely, close the drain maintenance is not required for the life of the valve turning clockwise. Use the 10mm wrench to transaxle. apply a small amount of torque to keep it closed. Should the transaxle ever leak or require servicing, Do not over tighten.
  • Page 25 OPERATION (TBH 1066 A AND TBM 1066 A) The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing CLUTCH / BRAKE PEDAL fuel flow to carburetor, replacement is required. CLEAN TOP SIDE • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
  • Page 26: Service And Adjustments

    SERVICE AND ADJUSTMENTS A WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER (See Fig. 22) TO INSTALL MOWER (See Figs. 22- • Place attachment clutch in "DISENGAGED" position. • Lower attachment lift lever to its lowest position. Be sure tractor is on level surface and engage • Remove mower belt from electric clutch pulley (M).
  • Page 27 SERVICE AND ADJUSTMENTS IMPORTANT: CHECK BELT FOR PROPER ROUTING • ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on IN ALL MOWER PULLEY GROOVES. outside of tractor chassis and secure with retainer • Raise attachment lift lever to highest position. spring. • If necessary, adjust gauge wheels before operating • Repeat on opposite side of tractor. mower as shown in the Operation section on this manual. TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.
  • Page 28 If the rear MOWER Fig. 31 wheels rotate, then the brake needs to be serviced. LOOSEN JAM NUT A FIRST Contact a SANLI or other qualified service center. NOTE: Each full turn of the adjustment nut will change mower height about 1/8".
  • Page 29 SERVICE AND ADJUSTMENTS TRANSMISSION position of all belt guides and keepers. 2. Disconnect clutch wire harness (A). REMOVAL/REPLACEMENT 3. Remove anti-rotation link (B) on right side of Should your transmission require removal for tractor. service or replacement, it should be purged after 4.
  • Page 30 SERVICE AND ADJUSTMENTS If "jumper cables" are used for emergency starting, fuse. The fuse holder is located behind the dash. follow this procedure: TO REMOVE BONNET AND GRILL IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO ASSEMBLY (See Fig. 36) BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR • Raise bonnet. BATTERY TO START OTHER VEHICLES. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp bonnet at sides, tilt TO ATTACH JUMPER CABLES - toward engine and lift off of tractor.
  • Page 31: Storage

    STORAGE Immediately prepare your tractor for storage at the MOISTURE WHICH LEADS TO SEPARATION AND end of the season or if the tractor will not be used FORMATION OF ACIDS DURING STORAGE. ACIDIC for 30 days or more. GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
  • Page 32: Troubleshooting Points

    TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION 1. Out of fuel. 1. Fill fuel tank. 2. Engine not "CHOKED" properly. 2. See "TO START ENGINE" in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter 6. Dirty fuel filter. 6. Replace fuel filter Will not start 7. Water in fuel. 7. Empty fuel tank and carburetor, refill tank with fresh 8. Loose or damaged wiring. gasoline and replace fuel filter. 9. Carburetor out of adjustment. 8. Check all wiring. 10. Engine valves out of adjustment. 9. See "To Adjust Carburetor" in Service Adjustments section. 10. Contact an authorized service center/department. 1. Dirty air filter. 1. Clean/replace air filter 2. Bad spark plug. 2. Replace spark plug. 3. Weak or dead battery. 3. Recharge or replace battery. 4. Dirty fuel filter. 4. Replace fuel filter. Hard to start 5. Stale or dirty fuel.
  • Page 33 TROUBLESHOOTING POINTS 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt. 2. Mower deck not level. 2. Level mower deck. 3. Buildup of grass, leaves, trash under 3. Clean underside of mower housing. mower. 4. Replace blade mandrel. Poor cut - uneven 4. Bent blade mandrel. 5. Clean around mandrels to open vent holes. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. Obstruction in clutch mechanism. 1. Remove obstruction. Mower blades 2. Worn/damaged mower drive belt. 2. Replace mower drive belt. will 3. Frozen idler pulley. 3. Replace idler pulley. not rotate 4. Frozen blade mandrel. 4. Replace blade mandrel. 1. Engine speed too slow. 1. Place throttle control in "FAST" position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Wet grass. 3. Allow grass to dry before mowing. 4. Mower deck not level. 4. Level mower deck. 5. Low/uneven tire air pressure.
  • Page 34 TROUBLESHOOTING POINTS...
  • Page 35 TBH 1066A TBM 1066A...
  • Page 36: Warranty Card

    WARRANTY CARD REGISTER YOUR MACHINE TO VALIDATE YOUR WARRANTY. To validate your warranty, register your equipment with SANLI after its purchase by returning the warranty card provided at the back of the user's manual or on the website www.sanli.co.uk/register,www.sanli.fr,www.sanli.com.au Reference...

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Tbm 1066a

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