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Airstream INTERNATIONAL TRAILER Owner's Manual

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AIRSTREAM
AN AMERICAN LEGEND
INTERNATIONAL
TRAILER
2002
OWNERS MANUAL

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Summary of Contents for Airstream INTERNATIONAL TRAILER

  • Page 1 AIRSTREAM AN AMERICAN LEGEND INTERNATIONAL TRAILER 2002 OWNERS MANUAL...
  • Page 3 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL INTRODUCTION The Owners Manual for your new Airstream trailer is designed to respond to the most frequent inquiries regarding the operation, function and care of the many systems that make modern trailering a joy. Airstream realizes our customers possess varying degrees of expertise in the area of repairing and maintaining the appliances in their trailer.
  • Page 4 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL WARRANTY AND SERVICE INTERIOR FURNISHINGS AND ACCESSORIES Warranty Warranty Explanation Fabric Care Service Flooring & Fixtures Reporting Safety Defects Central Control Panel Maintenance Schedule Features & Switches Maintenance Parts & Supplies Storage Areas Smoke Alarm...
  • Page 5 AIRSTREAM'S RESPONSIBILITY The basic Airstream Limited Warranty applies for a period of two years from the date of original purchase, and the application date of all warranties is that indicated on the owner's identification card.

  • Page 6: Care And Maintenance

    Since Airstream, Inc., has no control over these conditions, it is necessary for the owner to wash and maintain their trailer as instructed in the Owner's Manual.

  • Page 7: Warranty Transfer

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL DEALER REPRESENTATION EXCLUDED The full extent of the basic Airstream Limited Warranty is set forth in detail in the folder, and in the explanation of the basic Airstream Limited Warranty covered in the Airstream Trailer Owner's Manual.
  • Page 8 Extremely hot or direct sunlight will deteriorate rubber and fade curtains and upholstery. Conditions of this nature, although they may be normal for the area, are beyond Airstream's control and become the responsibility of the owner.

  • Page 9: Reporting Safety Defects

    Please contact your dealer if you need service. Major service under your Airstream Limited Warranty is available through our nationwide network of Airstream Dealer Service Centers. An up-to-date list of Dealer Service Centers has been provided with your new trailer.

  • Page 10: Maintenance Schedule

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL MAINTENANCE SCHEDULE WARNING : FAILURE TO MAINTAIN YOUR COACH CAN CAUSE PREMATURE AND UNEXPECTED PARTS BREAKAGE AND/OR ERRATIC OPERATION THAT MAY BE HAZARDOUS. Note: See appliance manufacturer's literature for further information EVERY 1,000 MILES OR 60 DAYS Escape Window Check operation of latches and upper hinge.

  • Page 11: Every Year

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL EVERY 10, 000 MILES OR 6 MONTHS Brakes Inspect, adjust or replace as necessary Wheel Bearings Clean and repack Tires Inspect and rotate Spare Tire Carrier Lubricate moving parts. Seals, Windows & Door Clean with mild detergent and coat with "Slipicone".
  • Page 12 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL SUGGESTED MAINTENANCE PARTS AND LUBRICANTS BULBS, EXTERIOR License Plate, Convenience Light (Dump Valve) # 53, wedge base Clearance Light, Convenience Light (Hitch) # 194, wedge base Door Light # 1141 BULBS, INTERIOR Ceiling, Wardrobe, Shower, Galley & Dinette Lights # 1141 Reading Light, Dinette &...

  • Page 13: Maintenance Record

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL MAINTENANCE RECORD DATE DEALER SERVICE PERFORMED...
  • Page 14 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL NOTES A-10...

  • Page 15: Tow Car Equipment

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL TOWING YOUR AIRSTREAM TOW CAR EQUIPMENT If you plan to buy a new vehicle to tow your trailer we suggest that you include in your purchase the towing options offered by most automobile manufacturers. These include such things as a heavy-duty alternator and radiator, heavy-duty springs (See Note) and shock absorbers, transmission cooler, heavy-duty fan and flasher unit and others, depending upon the make of the vehicle.
  • Page 16 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL In THE EVENT OF AN ACCIDENTAL SEPARATION of the tow vehicle and the trailer, the BREAK- AWAY SWITCH will set and lock the trailer brakes for a sufficient length of time to stop the trailer. The switch is activated when the wire attached to it and to the tow vehicle pulls out the small pin in the front of the unit.
  • Page 17 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 12- Volt Layout...
  • Page 18 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL LOADING Below is a sample of the weight information chart provided in all Airstream vehicles. This information can be found inside the wardrobe of the vehicle about 60" up from the floor on the side panel.

  • Page 19: Weighing Your Trailer

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL WEIGHING YOUR TRAILER The diagram below shows how to weigh the trailer on scales. When loading heavy objects such as tools, skillets, irons, and boxes of canned goods, etc. keep them as low as possible - preferably on the floor. Try to hold additional weight behind the axle to a minimum.
  • Page 20 Your hitch installer should provide your hitch rating information to you. Sway Control Device Although Airstream has not intruded into the hitch manufacturers field of expertise and preformed formal testing, we find the vast majority of Airstream owners purchases sway-control devices.
  • Page 21 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL The hitch ball should be level to slightly higher. Readjust leveling bars until this condition is correct by increasing or decreasing the length the chain engaged in A-frame saddle bracket. Short chain raises hitch ball, longer chain lowers it. A level condition will result in the best balance for towing and steering control as the weight-equalizing hitch distributes the hitch load.
  • Page 22 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Note: Level the trailer end to end, then measure from the ground to the top of the ball socket to determine the coupler height on the trailer. Attach the safety chains (see figure 10) to the welded portion of the hitch or tow vehicle's frame, but never to the removable ball mount.

  • Page 23: Towing Tips

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL TOWING TIPS We want every owner to be a safe and courteous driver. A few hours of towing practice in a large empty supermarket lot will make pulling your trailer over the road much easier. Line out two corners for left and right turns.
  • Page 24 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Passing When going downhill in dry weather, down shift so that engine compression will slow the whole rig clown. Take dips and depressions in the road slowly and do not resume normal driving speeds until you are sure that the trailer wheels are clear of the dip.
  • Page 25 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Backing Up In BACKING UP the important thing to remember is to DO EVERYTHING SLOWLY and to correct immediately if you see the trailer turning the wrong way. Concentrate on the rear of the trailer. With your tow vehicle and trailer in a straight line back up slowly and turn the bottom of the steering wheel in the direction you want the trailer to go.

  • Page 26: Suggested Pre-Travel Check List

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL SUGGESTED PRE-TRAVEL CHECK LIST Interior Turn off water pump switch. Check battery water level. Close windows and vents. Lock all interior cabinet doors. Latch refrigerator door. (Seal containers first.) Hold down or stack securely all loose, hard and sharp objects.
  • Page 27 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Trailer Equipment and Accessories Water hose, 5/8 in. high pressure, tasteless, odorless, non-toxic, (or two 25 ft. sections). "Y" connection for water hose. The sewer hose with clamp. Drain cap with hose drain. Holding tank cleaner and deodorizer.
  • Page 28 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL NOTES B-14...
  • Page 29 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL CAMPING SAFETY: CAUTION WARNING Throughout this manual notations are used. CAUTION WARNING Failure to observe can damage equipment. notes the possibility of personal and/or fatal injury if not observed. As always, safety should be one of your top priorities. Make sure you, and everyone traveling with you is familiar with and follows these cautions and warnings.

  • Page 30: Overnight Stop

    If you must park on a slope, PARK FACING DOWNHILL. It is easier to level the trailer this way. All you need to do to enjoy the self-contained luxury of your Airstream is to turn on the LP gas and light any appliances with pilots.

  • Page 31: Extended Stay

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL EXTENDED STAY Making a long trip in your Airstream is not very different from making a weekend excursion. Since everything you need is right at hand, you are at home wherever you go. When packing for an extended trip, take everything you need, but only what you need.
  • Page 32 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL HOOK UPS City water by attaching a ½” minimum high-pressure water hose to the city water service. Be sure all drain valves and the water heater by-pass valves are in the normal use position and turn on the city water tap.
  • Page 33 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL HOOK UPS The exterior CABLE TV and TELEPHONE hookups are located on the side of the trailer. It is a gray dual inlet with weatherproof spring loaded caps. The interior TV hook-ups are located above the refrigerator cabinet and behind the bedroom TV flip-down shelf in the 22 FT.

  • Page 34: Winter Traveling

    In severe conditions you may want to use a small dehumidifier to aid in reducing condensation. NOTE: The Airstream trailer is built as a recreational vehicle and is not intended as a permanent dwelling or for more than temporary use in sub-freezing temperatures.
  • Page 35 If a substance is found on the coating that cannot be removed by normal washing procedures, Airstream recommends using DX 330 Acryli-Clean made by PPG Industries. Follow all directions and warnings on the product container.
  • Page 36 Spread the lubricant evenly with a brush or finger, working it into the surface. This is a good practice for all rubber seals in your trailer. For replacement of a damaged window contact an Airstream Service Center. Your PLASTIC SCREENS are easy to maintain. Clean occasionally with a damp cloth. Note: They will melt at the point of contact if touched by a cigarette.

  • Page 37: Power Jack

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Chassis The standard RECOMMENDED HITCH BALL HEIGHT for your Airstream is 18 ” on all models. If you plan long trips with the trailer heavily loaded you should check your trailer, after loading, to determine the optimum height.
  • Page 38 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL If an electrical failure should ever occur the emergency handle may be inserted into the jack post and the jack can be raised or lowered. Access can be obtained by twisting level cap off. If power head is removed the crank can still be used.
  • Page 39 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Power Jack Parts Diagram MANUFACTURER: Barker Manufacturing Co. 730 east Michigan Ave. Battle Creek, MI. 49014 Customer Service Phone & Parts Ordering 616-965-2371 Part Numbers are on Next Page Required # Description 21047 CRANK 600-0011 HEX BOLT ½-20X 3/4...
  • Page 40 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 736-0004 LAMP TOGGLE SWITCH AND NUT 606-5001 #10 X 1/2 PHILLIPS HEAD SCREW 27343 LEVEL RETAINER-WHITE (27269 black) 606-0011 #6-32 X 5/8 TYPE 'F' SCREW 27247 UPPER HOUSING 10. 17422 GASKET 11. 22012 DRIVE GEAR ASSEMBLY 12.
  • Page 41 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL TIRES Your trailer is equipped at the factory with name brand trailer tires. Airstream dealers cannot make adjustments to tires. A dealer who handles that particular brand must do this. If you ever have tire problems check the local telephone directory for the nearest dealer.
  • Page 42 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL In an emergency you may remove the flat tire. The independent suspension of the Rubber Torsion Axle allows four or six wheel units to be safely towed on three or five wheels for a short distance (100 miles maximum) and only at a low speed (30 MPH).

  • Page 43: Tire Rotation

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL TIRE ROTATION (10,000-mile intervals) SPARE TIRE & CARRIER (Optional) The spare tire for Airstreams is stored under the front of the trailer. The front handle of the tire carrier is a one-inch tube protruding out from under the front A-frame on the curbside. It is secured by a bracket and bolt along the inside of the A frame rail.

  • Page 44: Axle And Running Gear Assembly

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL AXLE AND RUNNING GEAR ASSEMBLY Hitting chuck holes or rough railroad tracks while going straight will only cause misalignment after the tire has been struck many repetitive times. Of course, a deep enough hole can affect the alignment immediately.
  • Page 45 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 14. Install outer bearing. 15 Install washer and spindle nut 16. While rotating the wheel, tighten the spindle nut with a 12" wrench until there is a slight tension. Then back off one notch and install cotter pin. There should now be from .001" to .010" endplay in hub. If not, back off one notch.
  • Page 46 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL ELECTRIC BRAKES A CONTROLLER installed in your tow vehicle will synchronize the trailer brakes with your car brakes. It is designed to apply the trailer brakes whenever the tow vehicle brakes are applied. TYPICAL ELECTRONIC CONTROLLER ELECTRONIC CONTROLLERS are inertially activated.
  • Page 47 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL HOW ELECTRIC FIGURE A BRAKES WORK The electric brakes on your trailer are similar to the drum brakes on your automobile. The basic difference is that your automotive brakes are actuated by hydraulic pressure while your electric trailer brakes are actuated by an electromagnet.
  • Page 48 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL HOW ELECTRIC BRAKES HELP Electrically actuated brakes have several advantageous features over other brake actuation systems. 1. They can be electrically adjusted to provide the correct braking capability for varying road and load conditions. 2. They can be modulated to provide more or less braking force, thus easing the brake load on the towing vehicle.
  • Page 49 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL TO SYNCHRONIZE: Start by making sure the trailer brakes are properly adjusted. Set the System Resistor in the middle of the coil and the Controller adjustment near the center of its setting. WARNING : BEFORE MAKING ROAD TESTS, MAKE SURE THE AREA IS CLEAR OF VEHICULAR AND PEDESTRIAN TRAFFIC.
  • Page 50 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL BRAKE CLEANING, INSPECTION AND LUBRICATION Your trailer brakes must be inspected and serviced at yearly intervals or more often as use and performance requires. Magnets and shoes must be changed when they become worn or scored thereby preventing adequate vehicle braking.

  • Page 51: Shoes And Linings

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL SHOES AND LININGS A simple visual inspection of your brake linings will tell if they are usable. Replacement is necessary if the lining is worn thin (1/16" or less), contaminated with grease or oil, or abnormally scored or gouged. It is important to replace both shoes on each brake and both brakes of the same axle.
  • Page 52 AMPS/ MAGNET TWO BRAKES FOUR BRAKES 10” x 2 ¼” 12.0 12” x 2” 12.0 NOTE: THESE AMPERAGE LEVELS WILL DROP AS THE MAGNETS HEAT UP. 10” electric brakes are standard on all trailer wheels on the International Trailer Model. D-18...

  • Page 53: Troubleshooting Guide

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL TROUBLE SHOOTING GUIDE SYMPTOM CAUSES REMEDIES Open circuits Find & correct Severe under adjustment Adjust brakes Faulty controller Test & correct Brakes Short circuits Find & correct Grease or oil on magnets or linings Clean or replace...

  • Page 54: Hub Removal

    10" Brake Drum- 10.090" 12" Brake Drum- 12.090” 10” electric brakes are standard on all trailer wheels on the Airstream International Model Trailer. The machined inner surface of the brake drum that contacts the brake magnet is called the armature surface.
  • Page 55 The dealer will be able to give you the name of the fabrics used in your particular trailer. Each swatch will show the cleaning code in parenthesis. The following are the cleaning code instructions for the various fabrics used in the Airstream trailers: Code WS Fabric Care: Spot clean this fabric either with a mild solvent or water based cleaning agent.
  • Page 56 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Wall covering For general dirt and grime spots, sponging with the foam from a mild detergent or upholstery shampoo should remove the accumulated dirt and grime spot. Oxy-clean cleaning solution will work for most spot applications.
  • Page 57 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Central Control Panel The SeeLeveL Control panel monitors the 3 holding tanks, showing the percent water or sewage level on a digital LED display with an accuracy of +/-2%. In addition, the system can display the operating characteristics of each of the tank sending units, giving it unsurpassed diagnostic capability.
  • Page 58 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Battery Disconnect Switch The disconnect switch is used to separate the battery from the 12-volt distribution panel and converter charging system. When the disconnect switch is turned to “use” (on) and the trailer is plugged into a 110-volt shoreline, the 12-volt distribution panel will receive power from the converter as the battery is charged through the converter charging system.
  • Page 59 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL SMOKE ALARM - FIREX MODEL B Maple Chase Company 2820 Thatcher Road Downers Grove, Illinois 60515-4040 IMPORTANT INFORMATION-SMOKE ALARM SAFETY CHECKLIST 1. Test your smoke alarm every week. To test the electronics, firmly depress the button. To test that smoke reaches the sensor, blow smoke in a careful fire-safe manner into your smoke alarm.

  • Page 60: Replacing The Battery

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL TAKING CARE OF YOUR SMOKE ALARM Your smoke alarm has been designed and manufactured to be as maintenance-free as possible. Here are a few simple steps you must perform, in addition to the weekly tests described in the section "WEEKLY TESTING OF YOUR SMOKE ALARM,"...
  • Page 61 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL For Models A, B, C, E and PB use: Eveready 216, 522 or 1222; Mallory MN1604; Duracell MN1604; or Ultralife U9VL-J. For Model E also use AA Heavy Duty for light power. The miniature lamp operates on two (2) AA batteries.

  • Page 62: Operation

    The failure of any circuit component will cause the detector to display a continuous orange LED fault light and a short beep indicating failure. If this occurs, immediately contact your dealer or Airstream Customer Service for the name of the nearest detector service center.

  • Page 63: Fire Extinguisher

    A coat of natural silicone lubricant applied after the seal has dried will keep it flexible. Spread the lubricant evenly with a brush or finger, working it into the surface. This is a good practice for all rubber seals in your Airstream. For replacement of a damaged window contact an Airstream Service Center or the factory.
  • Page 64 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL NOTES E-10...

  • Page 65: Plumbing System

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL PLUMBING SYSTEM LIQUID PETROLEUM GAS (LPG) FILL VALVE Your trailer is equipped with LP tank fill valves called "RV Type I Acme" connection. The large, green, nylon swivel nut is a right hand thread and is designed for hand operation only.

  • Page 66: Automatic Gas Regulator

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL AUTOMATIC GAS REGULATOR All models are equipped with an automatic gas regulator. Both tanks are connected to this regulator When the gas is turned on it is drawn from only one tank at a time.

  • Page 67: Liquid Petroleum Gas (Lpg)

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL LIQUID PETROLEUM GAS (LPG) WARNING : LP gas regulators must always be installed with the diaphragm vent facing downward. Regulators that are not in compartments have been equipped with a protective cover. Make sure that regulator vent faces downward and that cover is kept in place to minimize vent blockage, which could result in excessive gas pressure causing fire or explosion.

  • Page 68: Basic Rules For Safety

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL LIQUID PETROLEUM GAS (LPG) BASIC RULES FOR SAFETY WARNING : Do not store LP containers within a vehicle. LP containers are equipped with safety devices that vent gas should the pressure become excessive. WARNING : Do not use cooking appliances for comfort heating. Cooking appliances need fresh air for safe operation.
  • Page 69 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL LPG System 22 Ft. International & CCD LPG Layouts 1.601781 20# steel cylinder w/outlet valve 2A. 601384 LP regulator, Manchester #17632 2B. 601686 Base Plate 2C. 601687 Hold down kit Connector-M, .50” pipe to .62” tube 2D.

  • Page 70: Water System-Self Contained

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL WATER SYSTEM-SELF CONTAINED Fill the water tank by opening the exterior access door and remove screw cap. A garden hose can now be inserted. It's a good idea to let the water run through the hose for a short time to flush it out. Experienced RVers usually fill their tanks with "home"...

  • Page 71: Water Pump

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL WATER PUMP Manufacturer: Shur-Flo 1740 Markle Street Elkhart, Indiana 46514 Phone: 219-294-7581 088-404-144 PUMP REPAIR KITS 1. Switch/check valve and upper housing kit (replaces all previous switch designs) 2. Valve plate assembly 3. Diaphragm/drive assembly 4.
  • Page 72 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Replacement of Micro Switch Occasionally the micro switch fails or an electrode is broken off. Proceed as follows: Remove the two screws holding the cap to the main body. Remember, this cap retains a spring under compression. With both screws out, allow the spring to extend fully.
  • Page 73 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Trouble Shooting MOTOR DOES NOT OPERATE.  Is battery discharged?  Are any wires disconnected?  Are terminals corroded'?  Is switch in "ON" position?  Is fuse good?  Is water frozen in pump head? MOTOR RUNS BUT NO WATER FLOWS.
  • Page 74 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Pump Repair  Screws (A) hold the entire pump head assembly to the motor.  Screws (B) hold the pump head face to the pump head main body. Screws (C) hold the switch assembly to the front of the pump head.
  • Page 75 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL SANITIZING Potable water systems require periodic maintenance to deliver a consistent flow of fresh water. Depending on use and the environment the system is subject to, sanitizing is recommended prior to storing and before using the water system after a period of storage. Systems with new components, or ones that have been...

  • Page 76: City Water Hook-Up

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL CITY WATER HOOK-UP The city water hook-up is found on the lower roadside of the trailer. Use a high-pressure hose of at least 1/2" diameter. It should be one that is tasteless, odorless and non-toxic designed for RV use.

  • Page 77: Galley Faucet

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL GALLEY FAUCET MODEL 7570SL Manufacturer: United States Canada Moen Incorporated Moen Inc. 25300 Al Moen Drive 2816 Bristol Circle North Olmstead, OH. 44070-8022 Oakville, Ontario L6H5s7 www.moen.com For US customer service, warranty, and a local parts outlets contact Moen at 1-800-BUY-MOEN (289- 6636).
  • Page 78 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL GALLEY FAUCET SERVICE CAUTION : Always turn water OFF before removing existing faucet or disassembling the valve. Open faucet handle to relieve water pressure and ensure that complete water shutoff has been accomplished. 1. Remove plug bottom (3) from the handle by prying the button upwards from the bottom center. Be careful not the scratch the handle.
  • Page 79 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL GALLEY FAUCET Parts List MODEL 7570SL 1. Loop Handle 2. Screw 3. Plug Button 4. Dome 5. Pivot Retainer 6. Cartridge Screw 7. Handle Adapter 8. Handle Connector 9. Pivot Stop 10. Double D Washer 11.
  • Page 80 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Notes F-16...

  • Page 81: Drain Valves

    SHUT OFF VALVES Your Airstream has one other water valve besides the water heater by-pass system. It is located next to the toilet and used to shut water off to the toilet in an emergency or service situation. The water heater by-pass valves are discussed in the next section on winterizing.

  • Page 82: Winterizing And Storage

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL WINTERIZING AND STORAGE When storing your trailer for short or long periods use the same precautions as you would in your own home in regard to perishables, ventilation and rain protection. In addition, for prolonged storage periods flush out all the drain lines and the holding tanks.
  • Page 83 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 12. Remove the cartridge of the water purifier and leave the purifier valve in the open position. (If so equipped.) 13. Remove the battery from your trailer and store in a cool dry place where there is no danger of freezing.
  • Page 84 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 22 Ft International AS Fresh Water Layout 22 Ft International CCD Fresh Water Layout F-20...

  • Page 85: Drain And Waste System

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL DRAIN AND WASTE SYSTEM Your trailer has a drain and waste system that includes waste-holding tanks made from molded plastic, free from corrosion problems, with trouble-free dump valves. The MAIN (BLACK) HOLDING TANK enables you to use the toilet for several days away from disposal facilities.
  • Page 86 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL When Parked and Connected to Sewer Outlet When you are in a park and connected to a sewer outlet keep the main holding tank dump valve closed, and empty the tank every few days or whenever it becomes almost full. ONLY BY SENDING A LARGE VOLUME OF LIQUID THROUGH THE MAIN HOLDING TANK AT A TIME WILL TOILET PAPER AND OTHER SOLIDS COMPLETELY WASH AWAY.
  • Page 87 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Drain Diagrams 22 Ft. International AS & CCD Trailer 943577 Above/Below Floor Drain Diagram & Part Numbers Pipe, ABS DVW, 1 ½” 1. 601160-02 Ell, ABS long sweep, 1 ½” 2. 600035 Elbow, 90 degree, 1 ½”...
  • Page 88 Phone: 1-800-321-9866 The RV toilet in your Airstream is a design that has been used for many years. There are two pedals. The large pedal opens and closes the slide mechanism, and the smaller pedal opens and closes a water valve.

  • Page 89: Battery Disconnect Switch

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL ELECTRICAL OPERATION The major portion of electrical power in your Airstream is 12-volt. The 12-volt current powers the fans, furnaces, water pump, and water heater ignition. The exception would be the air conditioner and microwave oven.
  • Page 90 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL BATTERY WARNING : Before inspecting or servicing storage battery, read and follow battery manufacturers cautions and directions. CAUTION A normal battery can discharge by itself in 30 to 40 days when not in use, therefore, IT IS NECESSARY TO PERIODICALLY CHECK THE BATTERY AND CHARGE IT AS IS NECESSARY.
  • Page 91 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Some situations, which may indicate a need for battery replacement, are: 1. Loss of more water in one cell than others. 2. Continuous loss of water in all cells-perhaps accompanied by overheating or extreme gassing and bubbling.

  • Page 92: Power Circuits

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 12V POWER CIRCUITS The current in the converter system is 12 volts direct current (12VDC) negative grounded. Power sources that supply 12VDC current to the system are as follows: Main charge line from tow vehicle...

  • Page 93: Converter Cooling System

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL CONVERTER COOLING SYSTEM The 7300 electronic fan cooling system is the key to long life and trouble-free operation. The fan is never on more than required to cool electronic components in the converter. You may never hear the fan operate.
  • Page 94 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL TROUBLE SHOOTING The most common failure in the exterior electrical system is an open circuit. An open circuit is an interruption in the current flow, which may be in either the wire to the component or in the ground return.
  • Page 95 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Opens Check all components on circuit that has open. If all components are without power, begin to look for open on distribution panel. Check for voltage on each side of the breaker. Check for tightness of crimp on connector and nut.
  • Page 96 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 12-VOLT WIRING DIAGRAMS The main harness leaves the 12-volt distribution panel and runs around the roadside wall INSIDE the trailer. In the area of the credenza table and going cross car between the water tanks the harness is under the floor in protective covers.
  • Page 97 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 12 –VOLT EXTERIOR Note: The 7 way wire is spliced to the main harness in the front of the trailer. One of these wires is not spliced onto a wire of the same color. It is the back up wire that is yellow in the...
  • Page 98 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 22 Ft. International 12-Volt Layout G-10...
  • Page 99 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 12-VOLT INTERIOR Distribution Panel, USA The low voltage distribution panel is located in the MagneTec Series 7300 Power Center. Open the brown door to access the panel. International & CCD Models See 12-volt circuit assignments on next page.
  • Page 100 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 22 Ft. AIRSTREAM INTERNATIONAL CIRCUIT CHART & 12V. CALCULATIONS CIRCUIT 1, 20 AMP. 12 GA. PURPLE CIRCUIT 4, 20 AMP. 12 GA. BROWN REAR GALLEY LOCKER FRONT FANTASTIC FAN 03.00 LIGHT 02.88 FRONT TV JACK/BOOSTER 05.00 BATH FAN 01.10...
  • Page 101 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 22’ INTERNATIONAL CCD TRAVEL TRAILER CIRCUIT CHART & 12V. CALCULATIONS CIRCUIT 1, 20 AMP. 12 GA. PURPLE CIRCUIT 4, 20 AMP. 12 GA. BROWN DESK AREA SPOT LT. 00.90 BATH FAN 01.10 FRONT FANTASTIC FAN 03.00...
  • Page 102 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 22 Ft. International 510907-05 Tail light harness G-14...
  • Page 103 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 22 Ft. International 510907-01 Harness, Front Clearance Lights G-15...
  • Page 104 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 22 Ft. International 511562 Interior Body Harness G-16...
  • Page 105 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 22 Ft. International 511653 Ceiling Harness G-17...
  • Page 106 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL TV ANTENNA Manufacturer: Winegard Company 3000 Kirkwood Street Burlington, Iowa 52601 Phone: 800-843-4741 Raising Antenna to Operating Position Turn elevating crank in "UP" direction until some resistance to turning is noted. Antenna is now in operating position.
  • Page 107 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Maintenance Lubrication To lubricate the elevating gear apply a liberal amount of silicone spray lubricant to the elevating gear with the lift in the down position, then run the lift up and down a few times to distribute lubricant over gears.

  • Page 108: Parts Description

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL PARTS DESCRIPTION 1. Antenna Head 2. LM-300 Leveling Mount 3. Boot, Coax Cable 4. Pin, Headed/Grooved 5. Ring, Retaining Snap 6. Spacer, Plastic 7. Grommet, Plastic 8. EG-87 Elevating Gear 9. Tube, Square Elevator 10. Elevating Shaft Assy 11.
  • Page 109 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL SATELLITE ANTENNA WIRING If you compare the two previous drawings you'll see wiring for a satellite dish antenna is relatively simple. Units have a faceplate with two coax cable hook-ups. It is located above the refrigerator cabinet on the AS model and above the desk on the 22 FT.

  • Page 110: Solar Panel Pre-Wire

    4. On the Airstream model the positive (yellow) and negative (green) leads for the solar panel are found above the bedroom ceiling light taped to the bottom of the roof skin. On the CCD they are located beside the bedroom roof vent taped to the bottom of the roof skin.
  • Page 111 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL BATHROOM EXHAUST FAN ASSEMBLY Cover Assy w/gaskets Gasket Assy Blower wheel Assy Motor Assy Ring Body Assy Grille Assy Handle Assy Trim Ring Assy Removal and Replacement Working from the outside top of trailer, remove the screws holding the fan protective cap, and remove the cap.

  • Page 112: Monitor Panel

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL MONITOR PANEL SeeLeveL RV Gauge Garnet Instruments LTD. 284 Kaska Road Sherwood Park, Alberta Canada T8A 4G7 Toll Free North America: 1-877-RVGAUGE (784-2843) Email: service@rvgauge.com SYSTEM DESCRIPTION The SeeLeveL consists of a display unit that mounts inside the RV where it can be easily viewed, and a sender panel that sticks to the side of the holding tank.
  • Page 113 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL The Display: The display receives the information from up to three sender panels via two wire cables. The display is attached to a black plastic panel, with only one button on the front panel for all operations. When the front panel button is pressed, the display powers up and sequentially displays the battery voltage, the 3 holding tank levels, and the LPG level (if the RV is equipped with an electrical sender).
  • Page 114 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL The fresh water (water supply) tank is shown next. The LED next to "FRESH" will light up and the fresh water level will be shown for 2.5 seconds, for example, "I 00" indicates that the fresh water tank is completely full.
  • Page 115 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL If you want to continuously monitor the next tank, press the button again to hold on that tank. Note, however, that it will only be monitored for 2 ¼ minutes minus the time that the previous tank was monitored.
  • Page 116 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 4. When the button is released, the display will start cycling through the sender diagnostics. The appropriate LED will light up indicating which sender is being shown. The five diagnostic values are as follows: The first diagnostic shown should be "n64" which indicates the number of bits that are being received from the sender each time it transmits.
  • Page 117 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL To review advanced sender diagnostics: The advanced sender diagnostics do not need to be reviewed periodically. They are to provide assistance in troubleshooting the sender, or to satisfy those who are really curious about the operation of the sender.
  • Page 118 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL To go to the next point up, press the button. While the button is held down, the next point number (for example "PI 5") will be shown. When the button is released the signal level for that point will be shown.
  • Page 119 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 110-VOLT ELECTRICAL SYSTEM City Power The 110-volt electrical system provides power to operate the air conditioner, converter and 110-volt receptacles for portable appliances. The power is routed through the 110-volt city power flexible cord to the 110-volt distribution panel inside the power converter door, and then is distributed to each appliance or receptacle.

  • Page 120: Ground Fault Circuit Interrupter (Gfci)

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL GROUND FAULT CIRCUIT INTERRUPTER (GFCI) Many states require trailers which are sold in their state, and which have exterior 110 volt receptacles, to have a ground fault circuit interrupter. Trailers manufactured for sale in these states have type THQL IS amp GFCI breakers installed on the general circuit, since the exterior breaker is on this circuit.
  • Page 121 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL While the GFCI circuit breaker affords a high degree of protection, there is no substitute for the knowledge that electricity can be dangerous when carelessly handled or used without reasonable caution. WARNING : The GFCI circuit breaker provides protection only to the circuit to which it is connected.
  • Page 122 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 22 FT. International AS 110-Volt Layout G-34...
  • Page 123 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 22 FT. International CCD 110-Volt Layout G-35...
  • Page 124 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL 22 ft. International AS & CCD 110-Volt Breaker Assignment G-36...

  • Page 125: Air Conditioner

    Note: Review the air conditioning literature supplied in your Owner's Packet before proceeding, The roof air conditioner used on Airstream trailers is one of the most popular on the market today. In your Owner's Packet is a set of literature covering all operating and maintenance instructions. If the literature is misplaced please contact the air conditioner manufacturer or your Airstream dealer for replacement.
  • Page 126 Operating instructions are located in your Owners Packet. If they should become misplaced new literature can be ordered direct from the manufacturer or your Airstream dealer. The manufacturer also offers a detailed service guide for your furnace.
  • Page 127 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL RANGE Princess Range Top CCD Model Manufacturer: Seaward Products 3721 Capitol Avenue Whittier, CA. 90601-1732 562-699-7997 Full Oven Manufacturer: Magic Chef 28812 Phillips Street Elkhart, Indiana 46514 219-264-9578 People using gas ranges in their home will find little difference in the operation of the range in a recreation vehicle.

  • Page 128: Operation

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL REFRIGERATOR Manufacturer: Dometic Sales Corporation 2320 Industrial Parkway P.O. Box 490 Elkhart, Indiana 46514 Phone: 219-295-5228 Review all Dometic Literature supplied in your Owner's Packet or stored in the refrigerator prior to operating. In an absorption refrigerant system ammonia is liquefied in the finned condenser coil at the top rear of the refrigerator.

  • Page 129: Water Heater

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL WATER HEATER Manufacturer: Atwood Mobile Products 4750 Hiawatha Drive P.O. Box 1205 Rockford, Illinois 61105 Phone: 815-877-7461 Note: Review the water heater literature supplied in your Owner's Packet before proceeding, CAUTION : Hydrogen gas can be produced in a hot water system served by this heater that has not been used for a long period of time (generally two weeks or more).

  • Page 130: High Volume Roof Vent

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL HIGH VOLUME ROOF VENT Manufacturer: FAN-TASTIC VENT CORP. 4349 S. Dort Hwy. Burton, MI 48529 1-313-742-0330 1-800-521-0298 The optional High-volume roof vent system is designed to quickly exhaust stale, hot air and draw in fresh air.
  • Page 131 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL HIGH VOLUME ROOF VENT...
  • Page 132 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL HIGH VOLUME ROOF VENT Parts List #1010-81 MAIN BASE (4.5) #1144-09 EPDM BULB SEAL #1024-81 ALIGNMENT SPACER #1025-05 #8 x 5/8 F.H. PH. t/s ZINC #1122-05 JAMB SWITCH #9251 - C.H. #2011-05 6" LIFT ARM -w/RIV. & BUSHING #1012-05 #10 x 1/2"...

  • Page 133: Specifications

    AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL SPECIFICATIONS Note: All weights were made on prototype vehicles. Your production trailer may vary. For the weight specifications of your trailer read the weight label (see location information under "Loading" section of this manual) and check the manufacturing tag on the side of your trailer.
  • Page 134 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL INDEX Accessories ..........B-13 Electrical ..........G-1 Air Conditioner ........H-1 12 Volt ..........G-1 Alignment ......... A-4, D-8, I-2 110 Volt ........C-4, G-31 Antennas ........G-18, G-21 Circuit Breakers ..G-4, G-11, G-31, G-36 Appliances ..........
  • Page 135 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Lavatory ..........E-2 Table ........... E-2 Length, Trailer .......... I-1 Tires ..........D-7, I-1 Leveling ........... C-3 Tongue Latch .......... D-3 Lights ......... E-3, G-9, G-11 Tongue Weight ........B-5 Loading ........... B-4, E-4 Toilet ..........
  • Page 136 AIRSTREAM INTERNATIONAL TRAILER OWNERS MANUAL Notes ©AIRSTREAM INC. 2001...

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