FMI BVC-36YA Owner's Operation And Installation Manual

Mosaic masonry b-vent gas fireplace

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MOSAIC MASONRY
B-VENT GAS FIREPLACE
WITH ELECTRONIC IGNITION
OWNER'S OPERATION AND
INSTALLATION MANUAL
FIREPLACE CHASSIS MODELS
BVC-36YA, BVC-42YA AND BVC-50YA
NATURAL GAS BURNER & LOG
MODULE MODELS
BBM-36N-JHB, BBM-42N-JHB AND
BBM-50N-JHB
PROPANE/LP GAS BURNER & LOG
MODULE MODELS
BBM-36P-JHB, BBM-42P-JHB AND
BBM-50P-JHB
FIREBRICK WALL SYSTEMS MODELS
MKB-36,42,50(SS)(SH)-(R,I)A SERIES
WARNING: If the information in these instructions
is not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
— Do not store or use gasoline or any other flammable
vapors or liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS :
• Do not try to light any appliance.
• Do not touch any electrical switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a quali-
fied installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
For more information, visit www.fmiproducts.com
FOR YOUR SAFETY
PFS
®
C
US

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  • Page 1 ™ MOSAIC MASONRY B-VENT GAS FIREPLACE WITH ELECTRONIC IGNITION OWNER’S OPERATION AND INSTALLATION MANUAL FIREPLACE CHASSIS MODELS BVC-36YA, BVC-42YA AND BVC-50YA NATURAL GAS BURNER & LOG MODULE MODELS ® BBM-36N-JHB, BBM-42N-JHB AND BBM-50N-JHB PROPANE/LP GAS BURNER & LOG MODULE MODELS...
  • Page 2: Table Of Contents

    WARNING: Improper installation, adjustment, al- teration, service or maintenance can cause injury or property damage. Refer to this manual for correct in- stallation and operational procedures. For assistance or additional information consult a qualified installer, service agency or the gas supplier. NOT FOR USE WITH SOLID FUEL CHECK LOCAL CODES PRIOR TO INSTALLATION SAVE THIS BOOK...
  • Page 3: Safety

    SAFETY Make certain you read and understand all WARNING: This product con- warnings. Keep this manual for reference. It tains and/or generates chemicals is your guide to safe and proper operation of known to the State of California this fireplace. to cause cancer or birth defects WARNING: Any change to or other reproductive harm. this fireplace or its controls can be dangerous. IMPORTANT: Read this owner’s manual carefully and completely 1.
  • Page 4: Unpacking Bbm Series

    SAFETY Continued 10. Have venting system inspected annually 15. Do not obstruct the flow of combustion and ventilation air in any way. Provide by a qualified service person. If needed, adequate clearances around air open- have venting system cleaned or repaired. ings into the combustion chamber along 11.
  • Page 5: Introduction

    FMI testing of the gas supply piping system at PRODUCTS, LLC. Unless you use FMI...
  • Page 6: Selecting Location

    SELECTING LOCATION To determine the safest and most efficient Corner installations make use of space location for your appliance, you must take that may not normally be used and provides into consideration the following guidelines: a wider and more efficient range for radiant heat transference.
  • Page 7: Product Dimensions

    PRODUCT DIMENSIONS 29" " " " " " 11" OUTSIDE AIR 67" ACCESS 61" 58" 49" 30" GAS LINE ACCESS " " 7" 1" " 36" " " 1" " 11" " Figure 3 - 36" Model BVC-36YA www.fmiproducts.com 124387-01D...
  • Page 8 PRODUCT DIMENSIONS Continued " " " 29" " " 5/8" OUTSIDE 11" ACCESS 58" 67" 61" 49" 30" GAS LINE ACCESS " " 7" " " 42" " 13" 1" " 17" Figure 4 - 42" Model BVC-42YA " 24" "...
  • Page 9: Pre-Installation Preparation

    PRE INSTALLATION PREPARATION SELECTING LOCATION To determine the safest and most efficient location for the fireplace, you must take into consideration the following guidelines: 1. The location must allow for proper clearances (see Figures 6 and 7). 2. Consider a location where fireplace will not be affected by drafts, air conditioning "...
  • Page 10 PRE-INSTALLATION PREPARATION Continued MANTELS WARNING: When finishing A combustible mantle shelf maybe installed appliance, do not overlap com- a maximum 12" (22.9 cm) from the wall. bustible material onto the black Figures 9 and 10 show the minimum al- front face. Brick, tile or other lowable distances from various combus- noncombustible materials may tible mantle components in relation to the fireplace opening.
  • Page 11: Requirements For The Commonwealth Of Massachusetts

    REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS INSPECTION For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or The state or local gas inspector of the side structure used in whole or in part for residential wall horizontally vented gas fueled equipment purposes, including those owned or operated by shall not approve the installation unless, upon...
  • Page 12: Venting Installation

    VENTING INSTALLATION A FMI PRODUCTS, LLC or an 8" B-type vent- Vent terminations must be located in ac- ing system must be connected to appliance for cordance with height and proximity rules of venting to the outside of building. Transition NFPA No.
  • Page 13 PRODUCTS, LLC VENTING SYSTEM ner flue pipe and a wire spacer. Pipe sections must be assembled independently as chimney FMI PRODUCTS, LLC chimney system is installed. When connecting chimney directly consists of 12", 18", 24", 36" and 48" snap- to fireplace, inner flue pipe section must be lock, double-wall pipe segments, planned installed first with lanced side up.
  • Page 14 VENTING INSTALLATION Continued They also provide complete separation from FLASHING INSTALLATION (V6F-8DM one floor space to another or attic space as OR V12F-8DM) required by most codes. When double wall Determine flashing to be used with roof open- pipe passes through a framed opening into ing chart.
  • Page 15 VENTING INSTALLATION Continued VENTING INSTALLATION USING 8" Terminations/Spark Arrestor Fireplace system must be terminated with B-TYPE VENTING SYSTEM listed round top or chase terminations. In any Transition pipe model BTC-8 and starter collar case, refer to installation instructions supplied are shown in Figure 20. Remove starter collar with termination.
  • Page 16: Installation

    VENTING INSTALLATION Continued Check this area FINISHING FIREPLACE along entire top edge of fireplace Combustible materials, such as wallboard, opening. Smoke gypsum board, sheet rock, drywall, plywood, or flame should etc. may make direct contact with sides and be drawn into top around the fireplace face.
  • Page 17 INSTALLATION Continued IMPORTANT: Install main gas valve (equip- Shutoff ment shutoff valve) in an accessible location. Valve The main gas valve is for turning on or shutting off the gas to the appliance. CAUTION: Use only new, black iron or steel pipe. Inter- nally-tinned copper tubing may Extension be used in certain areas. Check...
  • Page 18 INSTALLATION Continued Install incoming 1/2" gas line (as permitted 4. Install the left and right leading bricks. by local codes) through the gas line opening Set the firebrick wall on the hearth with on left or right side of the fireplace chassis the sheet metal side toward the firebox (Figure 25).
  • Page 19 INSTALLATION Continued Retaining GROUTING INSTRUCTIONS Bracket Material provided: Right Wall Bag of cement Bag of sand Material required: Piping bag Leading Bricks Joints striker Heavy duty mixing bucket Sponge or Wet Cloth 1. Moisten brick surface with damp sponge or spray bottle just prior to application. When bricks are wet, any excess grout mixture on bricks will easily wipe off.
  • Page 20 INSTALLATION Continued INSTALLING SCREEN WARNING: All gas piping 1. Slide round end of screen rod into rings at and connections must be tested top of screen. Attach one push-on nut to end for leaks after the installation is of rod before attaching last ring of screen. completed. 2. Insert the round end screen rod into hole on the left and right side of smoke shelf After ensuring that gas valve (Figure 30).
  • Page 21 INSTALLATION Continued Flexible Inlet Pressure Tap Pilot Adjustment Gas Line Gas Shutoff Do NOT Valve Kink 1/2" NPT Incoming Gas Line Outlet Pressure Tap Note: 1) Wire connections not shown for clarity Set Screw 2) * 1/8" NPT Plugged Tapping Figure 31 - Connecting Incoming Gas Line to Flex Gas Line INSTALLING LOG/BURNER MODULE Before installing module, make sure all batteries have been installed into the receiver and...
  • Page 22 INSTALLATION Continued CHECKING GAS CONNECTIONS Equipment Open Shutoff Valve WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct Closed all leaks at once. Figure 33 - Equipment Shutoff Valve Equipment WARNING: Never use an Shutoff Valve open flame to check for a leak. Propane/ Apply noncorrosive leak detec- LP Supply Tank...
  • Page 23 INSTALLATION Continued 3. Check all joints from propane/LP supply 3. Place ember flakes around front and sides tank or gas meter to equipment shutoff of burner and on burner ports (see Figure valve (see Figure 34 or Figure 35, page 36).
  • Page 24 INSTALLATION Continued INSTALLING OPTIONAL GLASS INSTALLING GLASS DOORS Spring clips have been installed but some DOOR ACCESSORY adjustments may be needed. Install the doors IMPORTANT: Install glass door using the following steps: frame before installing glass 1. With bifold doors completely folded, insert door.
  • Page 25: Operation

    OPERATION FOR YOUR SAFETY 2. Turn off all electric power to fireplace. READ BEFORE LIGHTING 3. Turn safety shutoff switch to the OFF posi- tion or press OFF on hand-held remote. WARNING: If you do not fol- 4. Fully open glass doors, if installed. low these instructions exactly, 5.
  • Page 26: Gas Control Module System

    GAS CONTROL MODULE SYSTEM The module has 2 special features built into 1. There is a switch located on the right side the system. of the module that reads REMOTE/OFF (Figure 43). CONTINUOUS PILOT FEATURE 2. When the remote/off switch is in the OFF This allows the change from a spark to pilot position, the burner will operate from the system to a standing pilot system...
  • Page 27: Inspecting Burners

    INSPECTING BURNERS BURNER FLAME PATTERN Check pilot flame pattern and burner flame patterns often. Burner flames will be steady, not lifting or float- ing. Flame patterns will be different from unit PILOT ASSEMBLY to unit and will vary depending on installation The pilot assembly is factory preset for the type and weather conditions.
  • Page 28: Cleaning And Maintenance

    CLEANING AND MAINTENANCE GLASS DOORS WARNING: Turn off fireplace Glass doors are optional with the fireplace. and let cool before cleaning. When fireplace is in operation, doors must be fully opened or fully closed position only or a fire hazard may be created (see Figure 47). CAUTION: You must keep A fireplace equipped with glass doors oper- control areas, burners and ates much differently than a fireplace with an...
  • Page 29 CLEANING AND MAINTENANCE Continued PILOT AND BURNERS Damper Weight • Remove material before cleaning burners and replace when cleaning is complete. • Burner and controls should be cleaned with compressed air to remove dust, dirt or lint. To Close Damper •...
  • Page 30: Troubleshooting

    TROUBLESHOOTING WARNING: Turn off fireplace and let cool before servicing. Only a qualified service person should service and repair fireplace. CAUTION: Never use a wire, needle or similar object to clean pilot. This can damage pilot unit. Note: All troubleshooting items are listed in order of operation. The two most common causes of a malfunctioning gas appliance are: 1. Loose wiring connections 2. Construction debris clogging the pilot and/or gas control valve filter OBSERVED PROBLEM POSSIBLE CAUSE REMEDY...
  • Page 31 TROUBLESHOOTING Continued OBSERVED PROBLEM POSSIBLE CAUSE REMEDY Pilot will not stay lit 1. Loose wiring on ignitor wire 1. Confirm the "S" wire and to ignition module and/ the "I" wire are properly or poor ground to ignition connected to the module module in the proper "S"...
  • Page 32 TROUBLESHOOTING Continued OBSERVED PROBLEM POSSIBLE CAUSE REMEDY Burner does not light after pilot 1. Burner orifice clogged 1. Clean burner (see Cleaning is lit or cycles during operation. and Maintenance, page 28) or replace burner orifice 2. Inlet gas pressure is too low 2.
  • Page 33 TROUBLESHOOTING Continued OBSERVED PROBLEM POSSIBLE CAUSE REMEDY Fireplace produces unwant- 1. Gas leak. See Warning 1. Locate and correct all leaks (see ed odors statement above Checking Gas Connections, page 22) Fireplace shuts off in use 1. High or gusting winds 1.
  • Page 34 TROUBLESHOOTING Continued WARNING: If you smell gas • Shut off gas supply. • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Fol- low the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY Gas odor even when gas 1. Gas leak. See Warning 1. Locate and correct all leaks control valve is off statement at top of page (see Checking Gas Con- nections, page 22)
  • Page 35: Specifications

    SPECIFICATIONS BBM-36N-JHB BBM-36P-JHB • Rating: 53,000/32,000 Btu/hr • Rating: 52,000/39,000 Btu/hr • Gas Type: Natural Gas Only • Gas Type: Propane/LP Only • Ignition: Electronic • Ignition: Electronic • Manifold Pressure: 3.5" w.c. • Manifold Pressure: 10" w.c. • Minimum Inlet Supply Pressure: 4.5" w.c. •...
  • Page 36: Parts

    PARTS MODELS BVC-36YA, BVC-42YA AND BVC-50YA 16/17 www.fmiproducts.com 124387-01D...
  • Page 37 PARTS This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on page 43 of this manual. NO. PART NO. DESCRIPTION QTY. Face Assembly • • • Firebox Bottom Assembly • •...
  • Page 38 PARTS MODULE MODELS BBM-36(N,P)-JHB, BBM-42(N,P)-JHB AND BBM-50(N,P)-JHB Logs not shown for clarity www.fmiproducts.com 124387-01D...
  • Page 39 PARTS This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on page 43 of this manual. NO. PART NO. DESCRIPTION QTY. 23101 Orifice #44 • 112371-17 Orifice #23 • 25683 Orifice #43 •...
  • Page 40 PARTS MODELS MODELS MKB SERIES Picture may vary from actual Red Brick Page 41 Ivory Brick Page 42 www.fmiproducts.com 124387-01D...
  • Page 41 PARTS This list contains replaceable parts used in your firebox. When ordering parts, follow the instructions listed under Replacement Parts on page 43 of this manual. NO. PART NO. DESCRIPTION QTY. 1 125116-01 Left Leading Brick 36" Red • • 125118-01 Left Leading Brick 42"/50"...
  • Page 42 PARTS This list contains replaceable parts used in your firebox. When ordering parts, follow the instructions listed under Replacement Parts on page 43 of this manual. NO. PART NO. DESCRIPTION QTY. 1 125116-03 Left Leading Brick 36" Ivory • • 125118-03 Left Leading Brick 42"/50"...
  • Page 43: Replacement Parts

    NOTICE: All accessories may not be available for all fireplace models. Purchase these accessories from your local dealer. If they can not supply these accessories call FMI PRODUCTS, LLC at 1-866-328-4537 for information. You can also write to the address listed on the back page of this manual. BI-FOLD GLASS MASONRY DOORS AIR KIT - AK4 AND AK4F BDMO36E - 36"...
  • Page 44: Warranty

    FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not be liable for any other damages whatsoever under any circumstances including indirect, incidental, or consequential damages.

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