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CML-58
Images Series Fireplace
CTL-58
Transitional Series Fireplace
Linear Direct Vent Gas Fireplaces
Installation and Operating Instructions
D O N OT D I S CA R D
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not
prohibited by local codes. A manufactured home (USA only) or mobile home OEM installation must conform with
the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is
not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas
Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING: If the information in these instructions are not followed exactly, a fi re or explosion may result
causing property damage, personal injury or loss of life.
—
Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any phone in your building.
•
Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
•
If you cannot reach your gas supplier, call the fi re department.
— Installation and service must be performed by a qualifi ed installer, service agency
or the gas supplier.
IMPORTANT: This appliance is only for use with the type(s) of gas indicated on the rating plate.
An LP conversion kit is available when using Liquid Propane gas; order separately.
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
These products have been tested
and listed for use in the USA and
Canada by:
Underwriters Laboratories,
Northbook, IL
File #MH47882
www.stellarhearth.com
Page 1
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Summary of Contents for stellar labs CML-58
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Page 1: Installation And Operating Instructions
CML-58 Images Series Fireplace CTL-58 Transitional Series Fireplace Linear Direct Vent Gas Fireplaces Installation and Operating Instructions D O N OT D I S CA R D Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. - Page 2 Listing Label Information & Homeowner Reference This manual should be read thoroughly before installing or operating the fi replace. Installers, please leave manual for the homeowner to use for future reference. Please have the fi replace model information available when contacting a dealer or Stellar Hearth for additional information and service work.
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Page 3: Table Of Contents
TABLE OF CONTENTS Listing Label Information & Homeowner Reference Venting 20-26 A. Approved Venting Table Of Contents 4" x 6-5/8" M&G Dura-Vent DV-GD and Selkirk Direct Vent System B. Horizontal Terminations Safety Information Vent System Clearances Run Requirements Commonwealth of Massachusetts Requirements Elbow Requirements C. - Page 4 TABLE OF CONTENTS CML-58 Refl ective Panel & Log Installation 32-36 Error Codes A. Refl ective Firebox Panels Installation A. Ignition Safety B. Log Set Placement Identifi cation B. Sensor Safety C. Glass Log Set Identifi cation & Installation 33-36 C.
- Page 5 1 - SAFETY INFORMATION This fi replace has been tested to and complies with ANSI Z21.88a-2009·CSA 2.33a-2007·CSA P.4.1-02 “VENTED GAS FIREPLACE” by Underwriters Laboratories, Northbrook, IL. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 •...
- Page 6 2 - COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above fi...
- Page 7 3 - SPECIFICATIONS A. FIREPLACE DIMENSIONS LETTER KEY Glass Front to Floor to Vent Back Opening Stand-off DESCRIPTION Height Width Depth Frame Vent Center Center Width Width Height Height (Vertical) (Horizontal) INCHES 24-1/4 57-7/8 46-7/8 16-1/2 9-1/4 52-1/2 DIMENSIONS 129.5cm 147.0cm 119.1cm 133.4cm...
- Page 8 3 - SPECIFICATIONS WARNING: Top stand-off bracket must be attached to fi replace. Do not remove. Stand-off brackets are not load- bearing. Non-combustible zone: Stand-offs provide 12” (305 mm) minimum clearance to header. Use only non- combustible material in this area for entire width of fi replace. Do not use wood, sheetrock, etc., in this zone. Other clearances apply.
- Page 9 3 - SPECIFICATIONS NOTE: The qualifi ed installer should follow the procedure best suited for the installation. C. INSTALLATION OVERVIEW Frame an opening for fi replace, allowing for vent installation and type of installation (corner, fl at wall, type of front to be used and/ or clean face application).
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Page 10: Specifi Cations
3 - SPECIFICATIONS E. DECORATIVE FRONTS AND HEARTH - VERIFY PRIOR TO FRAMING IMPORTANT: Keep the outer dimensions of the decorative front and hearth specifi cations in consideration, up front, when planning the framing and fi nishing of the fi replace. See Section 12 Finishing The Wall on pages 27-29. CLEAN TRIM FRONT AND HEARTH Clean Trim dimensions are 48"... -
Page 11: Prepare The Fireplace
4 - PREPARE THE FIREPLACE WARNING: STAND-OFFS PROVIDE 12” (305 mm) MINIMUM CLEARANCE TO HEADER. USE ONLY NON- COMBUSTIBLE MATERIAL IN THIS AREA FOR ENTIRE WIDTH OF FIREPLACE. DO NOT USE WOOD, SHEETROCK, ETC., IN THIS ZONE. IMPORTANT: TOP STAND-OFF BRACKETS MUST BE FORMED AND ATTACHED PRIOR TO POSITIONING FIRE PLACE INTO FRAMED OPENING CAUTION: STAND-OFF BRACKETS ARE NOT LOAD-BEARING. -
Page 12: Framing
5 - FRAMING A. WALL ENCLOSURE ROUGH OPENING IMPORTANT: Framing dimensions should allow for wall covering thickness and fi replace facing materials. When using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements. IMPORTANT: Non-combustible facing material may be applied up to, but should not be applied over, the black fi... -
Page 13: C. Horizontal Termination
5 - FRAMING Determine exact position of your fi replace, including hearth height, width, and depth. If possible, place fi replace in such a manner that vent termination will be placed between two studs, eliminating the need for additional framing. If masonry is to be used (optional), prepare the necessary foundation for the masonry load. -
Page 14: D. Vertical Termination
5 - FRAMING D. VERTICAL TERMINATION Follow vent pipe manufacturer’s installation instructions using approved direct vent pipe for vertical terminations. A minimum 1” (25 mm) clearance on all sides of vertical vent pipe must be maintained. IMPORTANT: A venting fi restop must be used on all horizontal vent runs. Follow instructions in Section 11 - Venting (Figure 11D) on page 22. -
Page 15: F. Nailing Flange Assembly And Installation
5 - FRAMING F. NAILING FLANGE ASSEMBLY & INSTALLATION CAUTION: NEVER PERMANENTLY REMOVE THESE ASSEMBLIES FROM FIREPLACE. THEY MUST BE SECURED IN PLACE REGARDLESS OF FINISH MATERIAL USED. To Install Nailing Flanges: Bend perforation on nailing fl ange until parallel with fi re- place face. -
Page 16: Mantel Requirements
6 - MANTEL REQUIREMENTS A. NON-COMBUSTIBLE ZONE ◄ Non-Combustible Zone: No materials allowed on top of the ▲ fireplace within shaded area for entire width and depth of fireplace. ▲ ▲ This air space MUST remain open. 28-1/8 ▲ (715 mm) ◄... -
Page 17: A. Remove Glass Frame Assembly
7 - GLASS FRAME ASSEMBLY A. REMOVE GLASS FRAME ASSEMBLY If decorative front is already in place, remove the front or mesh screen: CLEAN TRIM AND ACCENT FRONTS: Remove the front by lifting and unhooking the front. EMINENCE AND INSPIRATION FRONTS: Remove the mesh by lifting up on the mesh up and pulling the bottom free of the lower slots. -
Page 18: Thermostat Remote Control Installation
8 - OPTIONAL FK160 FAN KIT INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BE A QUALIFIED INSTALLER. WARNING: MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES. WARNING: THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE- PRONG RECEPTACLE. -
Page 19: Gas Line Connection
10 - GAS LINE CONNECTION A. GAS CONVERSION This fi replace is manufactured for use with Natural Gas. An LP conversion kit is available. LPC-CXL is sold separately. Follow instruc- tions found in Section 24 - LPC-CXL Conversion Kit Instrutions, or included with conversion kit. ATTENTION: The conversion shall be carried CAUTION: Installation of the gas line must out in accordance with the requirements of the... -
Page 20: Venting
11 - VENTING A. APPROVED VENTING Refer to the vent systems manufacturer's installation manual for complete installation instructions. Installation must conform with the venting requirements and restrictions as outlined in this manual. M&G Dura-Vent DV-GD and Selkirk, 4" x 6-5/8" direct vent systems (horizontal and vertical terminations). -
Page 21: C. Vertical Terminations
11 - VENTING C. VERTICAL TERMINATIONS VENT SYSTEM CLEARANCES ALL APPROVED VENTING BOTTOM SIDES VERTICAL 1 inch (25mm) 1 inch (25mm) 1 inch (25mm) TERMINATIONS MINIMUM: 10 ft. (3.05 m) + termination cap. MAXIMUM: 40 ft. (9.14 m) + termination cap. ELBOWS ·... -
Page 22: D. Wall Pass-Throughs
11 - VENTING D. WALL PASS-THROUGH IMPORTANT: M & G DURAVENT 46DVA-WT WITH HEAT SHIELD OR DURAVENT VERTICAL 46DVA-FS WALL PASS-THRU (OR SELKIRK EQUIVALENT) MUST BE USED ON ALL HORIZONTAL VENT TERMINATIONS. THIS INCLUDES BOTH INTERIOR AND EXTERIOR WALLS. FOLLOW INSTRUCTIONS BELOW. A = 10-1/2"... - Page 23 11 - VENTING E. HORIZONTAL & VERTICAL COMBINATION TERMINATIONS MAXIMUM: 10 ft. (3.05 m) vertical + 20 ft. (6.10 m) horizontal + cap. Measurements are from the center lines on the pipe to the back of the termination cap plate. (6.1 m) 10 12 18 20 22...
- Page 24 11 - VENTING F. HORIZONTAL TERMINATION VENT CAP LOCATION & CLEARANCES This gas appliance must not be connected to a chimney serving any other appliance. • Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. • DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc.
- Page 25 11 - VENTING F. HORIZTONAL TERMINATION VENT CAP LOCATION & CLEARANCES NOTE: A vent cannot be located directly above a side-walk or paved driveway that is located between two single family dwellings and serves both dwellings. Inside Corner Outside Corner Recessed Location A = Combustible 9”...
- Page 26 11 - VENTING G. VERTICAL VENT CAP LOCATION AND CLEARANCES ROOF PITCH (Figure 11.G) H (Min.) Ft. H (Min.) M FLAT TO 6/12 1.0* 0.30 OVER 6/12 TO 7/12 1.25* 0.38 * = 3 foot mininum in OVER 7/12 TO 8/12 1.5* 0.46 snowy regions...
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Page 27: Finishing The Wall
12 - FINISHING THE WALL A. NON-COMBUSTIBLE ZONE NOTE: DO NOT COVER THE NON-COMBUSTIBLE BOARD WITH COMBUSTIBLE FINISHING MATERIAL ACTUAL FRONT DIMENSIONS: Clean Trim: 48" x 22-3/4" Accent: 53-1/2" x 25-1/2" Non-combustible board included, shipped on back of unit Eminence: 62-1/2" x 28" 62-1/4”... -
Page 28: C. Accent Decorative Front
12 - FINISHING THE WALL C. ACCENT DECORATIVE FRONT NOTE: DO NOT COVER THE NON-COMBUSTIBLE BOARD WITH COMBUSTIBLE FINISHING MATERIAL Thin Finishing Material - Up To 1" (25mm) Thick Stop finishing material at the top of the unit. ▼ ▲ Finishing materials up to 1”... - Page 29 12 - FINISHING THE WALL D. EMINENCE AND INSPIRATION DECORATE FRONTS NOTE: DO NOT COVER THE NON-COMBUSTIBLE BOARD WITH COMBUSTIBLE FINISHING MATERIAL Thin Finishing Material - Up To 1" (25mm) Thick Center the unit in a 61-1/2” x 27-3/8” (1,562mm x 695mm) opening in the finishing material.
- Page 30 13 - CTL-58 LOG SET IDENTIFICATION & INSTALLATION ATTENTION: If converting to LP (propane) gas do so now before installing log set. Follow instructions included with kit. CAUTION: Do not place logs directly over burner port holes. Improper log placement may affect fl...
- Page 31 13 - CTL-58 LOG SET INSTALLATION B. CTL-58 LOG SET INSTALLATION CAUTION: THE PILOT MUST NOT BE COVERED BY ANY OF THE LOGS. Logs 5-7 are place behind the grate. Log 5: Far Right Bottom Log Log 6: Left Twig Log 7: Right Twig Figure 13B.2 Step 4—Log 5...
- Page 32 Proceed to Part "A. CML REFLECTIVE FIREBOX PANEL INSTALLATION", completing each step in the installation of the mirrored fi re- box panels and in Part "B. CML-58 LOG SET IDENTIFICATION & INSTALLATION" for the glass log set, glass media dam/media and burning embers installation on pages 33 - 37.
- Page 33 14 - CML-58 LOG SET INSTALLATION A. CML-58 REFLECTIVE FIREBOX PANELS INSTALLATION (Figure 14A) ATTENTION: You MUST wear gloves before handling the glass pieces. This will reduce the risk of injury if there should be any sharp edges still on the glass and to help keep fi nger prints off the glass pieces.
- Page 34 fi nger prints off the glass pieces. CAUTION: Take care when handling the glass pieces to avoid breakage. Top View Of CML-58 Burner Glass Panel Placement Slots (Numbered 1-6) Figure 14B.1 NOTE: Remove the glass log panels from the packaging carefully by cutting between the glass and cardboard.
- Page 35 14 - CML-58 LOG SET IDENTIFICATION & INSTALLATION ATTENTION: You MUST wear gloves before handling the glass pieces. Glass Log Set 2 Log 3 - Front Left, Base Log 4 - Front Left, Top ▲ ▲ 5-1/8” 4-1/2” (130 mm) (114 mm) ▼...
- Page 36 14 - CML-58 LOG SET IDENTIFICATION & INSTALLATION ATTENTION: You MUST wear gloves before handling the glass pieces. Glass Set 4 Log 7 - Front Middle, Base Log 8 - Front Middle, Top ▲ 6-3/16” (157 mm) ▼ 11-5/8” ►...
- Page 37 14 - CML-58 LOG SET INSTALLATION B. CML-58 LOG SET IDENTIFICATION & INSTALLATION Glass Log Set 6 Log 11 - Back Right, Base Log 12 - Back Right, Top ▲ ▲ 6” 4-3/8” (152 mm) (111 mm) ▼ ▼ 12”...
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Page 38: Cml-58 Light Bulb Replacement
15 - CML-58 LIGHTBULB REPLACEMENT CAUTION: MAKE SURE LIGHTS ARE SET TO “O” (OFF) AND POWER IS DISCONNECTED. If the burner light bulb needs replacing: Remove the decorative front of front access panel. Remove the valve cover to access the area underneath the fi rebox. - Page 39 16 - VALVE & PILOT ASSEMBLY COMPONENTS A. VALVE WIRING SCHEMATIC Figure 16A INS_CLX58_REV I Page 39...
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Page 40: B. Ipi Pilot Assembly
16 - VALVE & PILOT ASSEMBLY COMPONENTS B. IPI PILOT ASSEMBLY FLAME SENSOR IGNITOR PILOT NUT Figure 16B C. IPI GAS VALVE OUTLET PRESSURE TAP (MANIFOLD PRESSURE) “PILOT WIRE CONNECTION” LOW LIMIT SCREW (LLS) ALUMINUM CAP INLET PRESSURE TAP NG/LP PLUNGER UNDERNEATH PILOT ADJUSTMENT SCREW “MAIN”... -
Page 41: Control Module Components
17 - CONTROL MODULE COMPONENTS A. MAIN CONTROL MODULE WIRE HARNESS CONNECTION TO VALVE STEPPER MOTOR WIRE HARNESS CONNECTION LEARN BUTTON TO EXTENSION MODULE 120 VAC ADAPTER CONNECTION ▲ ▲ ▲ ▲ PILOT SENSOR PILOT IGNITOR CONTINUOUS REMOTE CONNECTION CONNECTION PILOT SWITCH ON/OFF SWITCH Figure 17A... -
Page 42: B. Remote Control Information
18 - REMOTE CONTROL OPERATION INSTRUCTIONS A. REMOTE ICON IDENTIFICATION Thermostat Mode Manual On/Off Battery Life Room Temperature Set Temperature (visible only in Thermostat Mode) Fan Speed Light Level Child Proof Flame Height Continuous Pilot Mode Down Pilot Left To Right: Figure 18A Flame, Light, Fan and Set B. -
Page 43: E. Matching Security Codes
18 - REMOTE CONTROL OPERATION C. CONTINUOUS PILOT - FOR VERY COLD CONDITIONS The IPI gas control system has the option of a continuous (standing) pilot feature. This allows you to change from a spark-to-pilot system to a standing pilot system during cold weather conditions. By having the pilot on continuously, the fi... -
Page 44: G. Gas Type Conversion
18 - REMOTE CONTROL OPERATION F. INTITAL SET-UP Plug Extension Module and AC Adaptor into receptacles. Install (4) AA batteries into battery compartment of Backup Battery Pack , making sure batteries are installed in proper direction. Position between valve and front of stove. A Velcro strip has been attached to help secure in place. The Hand Held Remote operates on (2) AAA batteries. -
Page 45: L. Manual Mode
18 - REMOTE RECEIVER INFORMATION L. MANUAL MODE This remote can be manually or thermostatically operated. Press MODE button for manual ON. The fl ame icon will appear on the LCD screen. Press MODE button again to put the control into THERMO mode. Pressing MODE again will turn fi... -
Page 46: O. Flame Mode
O. FLAME MODE This remote will operate the fl ame, allowing for (6) different fl ame height levels. When MAIN FLAME button is pressed, FLAME level setting will fl ash on the LCD screen. Press UP or DOWN buttons to select desired fl... -
Page 47: Lighting & Shutdown
19 - LIGHTING & SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. -
Page 48: A. Lighting
A. LIGHTING STOP! Read safety information on previous page and front cover of this manual before continuing. ATTENTION: This fi replace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. Turn off all electrical power to fi... - Page 49 20 - PRESSURE TESTING NOTE: When operating fi replace in this capacity, the only function available is burner operation on NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi. NOTE: The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas line at test pressures equal to or less than ½...
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Page 50: Error Codes
21 - ERROR CODES A. IGNITION SAFETY: Protection for Ignition System Error Code: One beep every one second. Description of Fault: Warns users if pilot is not successfully ignited in 60 seconds. How to Clear: Press MODE button to OFF then to ON to re-attempt ignition. What to Check: •... -
Page 51: Finalizing The Installation
22 - FINALIZING THE INSTALLATION A. FLAME APPEARANCE Flame appearance is affected by several factors including altitude, venting confi guration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fi... -
Page 52: E. Restrictor Usage
22 - FINALIZING THE INSTALLATION E. RESTRICTOR USAGE • Turn fi replace on and allow to burn for 15 minutes. • If fl ames indicate there is excessive draft (fl ickering, short fl ames), a restrictor may be necessary. • If fl... -
Page 53: Maintenance
23 - MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below fi rebox (behind lower grillee) must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fi... -
Page 54: Troubleshooting
24 - TROUBLESHOOTING A. MAIN CONTROL MODULE WILL NOT LEARN TRANSMITTER • Ensure REMOTE/OFF switch on side of main control module is set to REMOTE. • Make sure batteries in both the hand held remote and backup battery pack are installed in the proper direction and are not drained. -
Page 55: E. Main Flame Will Not Light
24 - TROUBLESHOOTING E. MAIN FLAME WILL NOT LIGHT • Verify gas supply is turned on. • Ensure pilot fl ame will ignite. If not, see pilot fl ame troubleshooting on previous page. Make sure white cap leads marked “MAIN” from module are securely connected to terminals marked “MAIN” on valve body. •... -
Page 56: Conversion Kit Instructions
A. PREPARE THE FIREPLACE: 1. Remove the front and glass assembly*. 2. Remove logs (CTL-58) or glass panels (CML-58) from fireplace*. Remove the glass bead media. 3. Remove the log tray (CTL-58) or glass media tray (CML-58) 4. Remove the left burner leg and remove the burner. -
Page 57: D. Gas Type Conversion
Extinguish the fireplace. Re-install the log tray (CTL-58) or glass media tray (CML-58). Re-install logs (CTL-58) or glass panels and glass bead media (CML-58). Pages 30-34. Turn on gas and electrical supplies. Light fireplace*. Check for leaks at all connections with a soapy leak-check solution, whether field or factory made. -
Page 58: H. Inlet Pressure Test
25 - LPC-CXL CONVERSION KIT INSTRUCTIONS G TESTING FOR LEAKS Turn on the gas and electricity to the fi replace. Light the pilot by pressing the "Pilot" button. CONSTANT PILOT will appear on the LCD screen (Figure 19J). The pilot should light. Using a solution of soapy water, check the pilot tube and nut area for leaks. -
Page 59: Replacement Parts
GLASS PANEL ASSEMBLY & GASKET STL-REMB BURNING EMBERS PART NUMBER DESCRIPTIONS SLT-900-006 1-1/8" GLASS GASKET W/ ADHESIVE CML-58 GLASS FIREBOX LINER PANELS STL-1641 16-1/2" X 41" GLASS PANEL ASSEMBLY PART NUMBER DESCRIPTIONS STL-CML-PNL COMPLETE FIREBOX LINER PANEL SET GLASS MEDIA - 12 LBS BAG... -
Page 60: Limited Lifetime Warranty
Limited Lifetime Warranty Stellar Hearth Products, a brand of Big Woods Hearth Products Inc, warrants the following components for life to the original owner, subject to proof of purchase: Firebox, Heat Exchanger, Combustion Chamber, Grate and Stainless Steel Burners. Electrical components and wearable parts (gas valve, blowers, wiring, switches, remote controls, gasketing, and pilot assembly) are covered and will be provided free of charge for a period of one year from date of purchase.
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