Xerox ColorQube 9203 Service Manual
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Xerox ColorQube 9203 Service Manual

Multifunctional printer
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Download this manual See also: Install and Operation Instructions, System Administrator Manual
708P90672
October 2014
Xerox® ColorQube® 9203 Family
Multifunctional Printer

Service Manual

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Summary of Contents for Xerox ColorQube 9203

  • Page 1: Service Manual

    708P90672 October 2014 Xerox® ColorQube® 9203 Family Multifunctional Printer Service Manual...

  • Page 2: Table Of Contents

    PL 12.105 HVF Stacker....................5-34 PL 31.12 Maintenance/Installation/Removal Kits (3 of 3)..........5-68 PL 12.110 HVF Ejector, Pressing and Support (1 of 2)........... 5-35 PL 12.115 HVF Ejector, Pressing and Support (2 of 2)........... 5-36 Parts Lists October 2014 Xerox® ColorQube® 9203 Family...
  • Page 3 PL 92.10 Marking Unit Electronic PWB's ................ 5-104 PL 93.10 Ink Loader Assembly ..................5-105 PL 94.10 Cleaning Unit ....................5-106 PL 94.15 IOD Assembly....................5-107 PL 94.20 Drum Assembly ....................5-108 Common Hardware ......................5-109 Parts Lists October 2014 Xerox® ColorQube® 9203 Family...

  • Page 4: Pl 1.15 Main Power Supply

    Media path Exit/horizontal harness (PJ905) 117E35750 Transfix roller harness (PJ401) 117E35530 Media path driver PWB to 3 tray module PWB harness (PJ401) 117E35700 Midrail front door switch harness 127K62260 Marking unit cooling fan Parts Lists October 2014 PL 1.15 Xerox® ColorQube® 9203 Family...

  • Page 5: Pl 2.00 Secure Access Additions

    PL 2.00 Secure Access Additions Item Part Description 101E28760 Secure access controller 105E24030 Xerox secure access power supply 146E02130 Xerox secure access card reader (HID) – 146E02140 Xerox secure access card reader (MAGSTRIPE) – 146E02150 Xerox secure access card reader (MIFARE) –...

  • Page 6: Pl 2.10 User Interface

    Service keys (P/O PL 2.10 Item 17) – Power keys (P/O PL 2.10 Item 17) 848K31214 UI plastic housing (XE) (REP 2.1) – 848K31224 UI plastic housing (USSG/XCL) (REP 2.1) Parts Lists October 2014 PL 2.10 Xerox® ColorQube® 9203 Family...

  • Page 7: Pl 3.10 Image Processing Module (W/O Tag 006)

    Item 9) – Not used 960K58340 EPC memory PWB (1GB) – Product enablement key (SIM) (P/O PL 31.12 Item 2) 962K77011 Foreign device interface harness NOTE: Refer to GP 47. Parts Lists October 2014 PL 3.10 Xerox® ColorQube® 9203 Family...

  • Page 8: Pl 3.11 Image Processing Module (W/Tag 006)

    Fax slider support (P/O PL 31.11 Item 9) 960K58340 EPC memory PWB (DDR 1GB) – Product enablement key (SIM) (P/O PL 31.12 Item 2) 962K77011 Foreign Device Interface harness (P/O PL 31.10 Item 2) (PJ13) Parts Lists October 2014 PL 3.11 Xerox® ColorQube® 9203 Family...

  • Page 9: Pl 5.10 Dadh (Complete), Covers, Dadh Pwb

    5.10 Item 9) – Thumbscrew (Not spared) 017E11301 End stop NOTE: To clean the DADH, refer to ADJ 5.4. For the platen down sensor (Q62-019) refer to PL 62.16 Item 5. Parts Lists October 2014 PL 5.10 Xerox® ColorQube® 9203 Family...

  • Page 10: Pl 5.15 Feed Assembly

    Feed clutch (P/O PL 5.15 Item 28) (W/TAG D-005) NOTE: 1: For the feed motor drive belt, refer to PL 5.35 Item 5. NOTE: 2: To reset the HFSI count, go to dC135. Parts Lists October 2014 PL 5.15 Xerox® ColorQube® 9203 Family...

  • Page 11: Pl 5.20 Top Cover Assembly

    Top cover 802K93770 Top cover assembly (REP 5.1) 055K37570 Top access cover assembly (REP 5.2) NOTE: For the top cover interlock switch (S05-212), refer to PL 5.15 Item 11. Parts Lists October 2014 PL 5.20 5-10 Xerox® ColorQube® 9203 Family...
  • Page 12 Rear CVT roll bearing – Spacer (white) (P/O PL 5.10 Item 9) 004E22560 CVT Motor bracket – Ground harness (Not spared) – CVT roll pulley (P/O PL 5.25 Item 5) Parts Lists October 2014 PL 5.25 Xerox® ColorQube® 9203 Family 5-11...

  • Page 13: Pl 5.30 Baffle Assembly

    Item 14) (REP 5.20) 130E19340 DADH exit sensor (Q05-209) (REP 5.11) 055K36641 Lower baffle assembly (REP 5.5) – Solenoid spring (P/O PL 5.30 Item 121K44520 DADH Duplex solenoid assembly Parts Lists October 2014 PL 5.30 5-12 Xerox® ColorQube® 9203 Family...

  • Page 14: Pl 5.35 Input Tray Assembly

    Exit roll assembly (REP 5.13) – Input guide rack assembly (P/O PL 5.35 Item 1) 130E11200 DADH Document sensor (Q05-102) – Lower cover (left) (P/O PL 5.35 Item 1) Parts Lists October 2014 PL 5.35 Xerox® ColorQube® 9203 Family 5-13...

  • Page 15: Pl 10.10 Stripper System (1 Of 2)

    Camshaft (P/O PL 10.10 Item 18) NOTE: HFSI. This component must be cleaned at regular intervals, refer to SCP 4 subsystem maintenance. To reset the HFSI count, go to dC135. Parts Lists October 2014 PL 10.10 5-14 Xerox® ColorQube® 9203 Family...

  • Page 16: Pl 10.12 Stripper System (2 Of 2)

    10.21) 806E43120 Stripper shaft 604K54942 Stripper blade kit 600T91961 Stripper blade retaining tool – Grounding strip (Not spared) NOTE: Supplied with a stripper retaining tool, PL 10.12 Item 6. Parts Lists October 2014 PL 10.12 Xerox® ColorQube® 9203 Family 5-15...

  • Page 17: Pl 10.15 Exit Paper Path

    Exit paper path assembly (REP 10.20) – Upper exit idler (P/O PL 10.15 Item – Upper baffle idler (P/O PL 10.15 Item 19) – Upper baffle idler spring (P/O PL 10.15 Item 19) Parts Lists October 2014 PL 10.15 5-16 Xerox® ColorQube® 9203 Family...

  • Page 18: Pl 10.20 Transfix Roller Assembly

    NOTE: 1.To reset the HFSI count go to dC135. NOTE: 2. Also part of PL 10.20 Item 16 and PL 10.20 Item 18. NOTE: 3 .To replace this item also order item PL 31.11 Item 9. Parts Lists October 2014 PL 10.20 Xerox® ColorQube® 9203 Family 5-17...

  • Page 19: Pl 12.00 Oct

    PL 12.00 OCT Item Part Description – OCT (complete) (P/O PL 31.11 Item – Tray (P/O PL 12.00 Item 1) 826E32840 Thumbscrew 130E81311 OCT 90% full sensor (Q12-211) Parts Lists October 2014 PL 12.00 5-18 Xerox® ColorQube® 9203 Family...

  • Page 20: Pl 12.10 Lcss Covers

    Rear cover assembly (REP 12.1- 110) – Upper right hand cover (Not spared) 019K13380 Bin 1 alignment clip NOTE: Refer to ADJ 12.2-110 to align the LCSS to the machine. Parts Lists October 2014 PL 12.10 Xerox® ColorQube® 9203 Family 5-19...

  • Page 21: Pl 12.15 Lcss Docking Latch

    Docking actuator (See NOTE) 003K20930 Docking latch assembly (See NOTE) (REP 12.16-110) 003K20940 Mounting stay assembly NOTE: Also comes as part of mounting stay assembly PL 12.15 Item 9. Parts Lists October 2014 PL 12.15 5-20 Xerox® ColorQube® 9203 Family...

  • Page 22: Pl 12.20 Lcss Hole Punch Unit

    – Punch spacer (Not spared) – Punch sensor assembly (Not spared) 014K10610 Hole punch assembly cover NOTE: Refer to PL 31.10 Item 5 for other LCSS hole punch kits. Parts Lists October 2014 PL 12.20 Xerox® ColorQube® 9203 Family 5-21...

  • Page 23: Pl 12.25 Lcss Paddle Wheel

    – Flag (Not spared) – Cable clamp (Not spared) – Output cover (REF: PL 12.10 Item 7) 127K62580 Paddle roll motor assembly (MOT12-238) 130E10360 Paddle roll home sensor (Q12-186) Parts Lists October 2014 PL 12.25 5-22 Xerox® ColorQube® 9203 Family...

  • Page 24: Pl 12.30 Lcss Bin 1 Control Components (1 Of 2)

    Front belt clamp (Not spared) (ADJ 12.1-110) – Motor bracket (Not spared) – Not used – Pulley assembly (Not spared) – Belt tensioner (Not spared) – Spring (Not spared) – Idler (Not spared) Parts Lists October 2014 PL 12.30 Xerox® ColorQube® 9203 Family 5-23...

  • Page 25: Pl 12.35 Lcss Bin 1 Control Components (2 Of 2)

    110K13990 Bin 1 lower limit switch (S12-191) – Not used 130E10360 Bin 1 Upper level sensor (Q12-188) (REP 12.11-110) – Actuator (Not spared) – Sensor support assembly (Not spared) Parts Lists October 2014 PL 12.35 5-24 Xerox® ColorQube® 9203 Family...

  • Page 26: Pl 12.40 Lcss Paper Entry Transport

    Dry bearing – Feed roll shaft (short) (Not spared) 013E37470 Bearing – Jam clearance guide (REF: PL 12.70 Item 1) – Feed roll shaft (long) (Not spared) 006K32780 Thumb wheel Parts Lists October 2014 PL 12.40 Xerox® ColorQube® 9203 Family 5-25...

  • Page 27: Pl 12.45 Lcss Tamper Assembly

    NOTE: The front tamper home sensor (Q12-180) and rear tamper home sensor (Q12-181) are bonded onto the tamper unit and are not replaceable. Failure of either of these sensors will require the replacement of the tamper assembly. Parts Lists October 2014 PL 12.45 5-26 Xerox® ColorQube® 9203 Family...

  • Page 28: Pl 12.50 Lcss Ejector Assembly

    Slide ejector bearing (P/O PL 12.50 Item 14) – Wide slide ejector bearing (P/O PL 12.50 Item 14) – Cushion washer (P/O PL 12.50 Item 14) 604K67690 LCSS bearing assembly kit Parts Lists October 2014 PL 12.50 Xerox® ColorQube® 9203 Family 5-27...

  • Page 29: Pl 12.55 Lcss Staple Head Unit/Traverse Assembly

    SH1 Paper sensor (Q12-196) 029K04690 Staple head unit (REP 12.9-110) – Stapler cover (P/O PL 12.55 Item 1) – Staple cartridge (REF: PL 26.10 Item 16) 029K04520 Staple head assembly Parts Lists October 2014 PL 12.55 5-28 Xerox® ColorQube® 9203 Family...

  • Page 30: Pl 12.60 Lcss Bin 0 Entry

    Paper output drive belt (REP 12.4- 110) 006K32800 Drive shaft assembly 006K33960 Drive shaft assembly knob – Belt tensioner (Not spared) – Spring (Not spared) – Washer (Not spared) – Actuator (Not spared) Parts Lists October 2014 PL 12.60 Xerox® ColorQube® 9203 Family 5-29...

  • Page 31: Pl 12.65 Lcss Bin 1 Entry

    115E11810 Static eliminator (stacker) 023E24340 Paper output drive belt – Upper right hand paper guide (Not spared) 013E25800 Copper bearing – Mylar safety cover (P/O PL 12.65 Item 1) Parts Lists October 2014 PL 12.65 5-30 Xerox® ColorQube® 9203 Family...

  • Page 32: Pl 12.70 Lcss Entry Guide Cover/Jam Clearance Guide

    Jam clearance handle 130E10380 Entry sensor (Q12-077) – Sensor bracket (Not spared) 848K31330 Entry guide cover (REP 12.15-110) – Jam clearance guide (P/O PL 12.70 Item 1) – Latch (Not spared) Parts Lists October 2014 PL 12.70 Xerox® ColorQube® 9203 Family 5-31...

  • Page 33: Pl 12.75 Lcss Electrical

    Do not install a new LCSS PWB until the cause of the damage to the old LCSS PWB has been determined. Go to the 12G-110 LCSS PWB Damage RAP. Parts Lists October 2014 PL 12.75 5-32 Xerox® ColorQube® 9203 Family...

  • Page 34: Pl 12.100 Hvf Covers And Docking

    Adjustable caster washer (P/O PL 12.100 Item 13) 017K04761 Docking latch assembly (REP 12.102-171) 110K13980 Docking interlock switch (S12-177) 120K03450 Docking actuator (P/O PL 12.100 Item 15) 049K13570 Bookletmaker interlock bracket Parts Lists October 2014 PL 12.100 Xerox® ColorQube® 9203 Family 5-33...

  • Page 35: Pl 12.105 Hvf Stacker

    Stacker full sensor and lower limit switch assembly (REP 12.75-171) 019K13380 Bin 1 retaining clip (REP 12.4-171) – Sensor/switch bracket (Not spared) 110K21060 Stacker channel bracket – Pulley (P/O PL 12.105 Item 22) Parts Lists October 2014 PL 12.105 5-34 Xerox® ColorQube® 9203 Family...

  • Page 36: Pl 12.110 Hvf Ejector, Pressing And Support (1 Of 2)

    – Ejector assembly safety cover (P/O PL 31.12 Item 7) – Rear tamper drive belt (P/O PL 12.110 Item 29) – Rear tamper bracket (P/O PL 12.110 Item 29) Parts Lists October 2014 PL 12.110 Xerox® ColorQube® 9203 Family 5-35...

  • Page 37: Pl 12.115 Hvf Ejector, Pressing And Support (2 Of 2)

    Paddles (A) outer 2 off, (B) inner 3 off (REP 12.101-171) 059K69931 Top jam clearance guide assembly 013E25800 Copper bearing 110K13980 Front door interlock switch (S12- 303) – Lower exit guide (Not spared) Parts Lists October 2014 PL 12.115 5-36 Xerox® ColorQube® 9203 Family...

  • Page 38: Pl 12.120 Hvf Main Drives

    Bypass feed motor drive belt (Not spared) – Buffer feed motor drive belt (Not spared) – Transport motor 2 drive belt (A) (Not spared) – Transport motor 2 drive belt (B) (Not spared) Parts Lists October 2014 PL 12.120 Xerox® ColorQube® 9203 Family 5-37...

  • Page 39: Pl 12.125 Hvf Feed Assembly And Punch (1 Of 3)

    130E12810 Chad bin level sensor (Q12-193)/ Punch sensor 1 (Q12-078)/Punch sensor 2(Q12-075)/Punch sensor 3(Q12-076) 130E12840 Chad bin present sensor (Q12-118) – Hole punch module (REF: PL 31.10 Item 5) Parts Lists October 2014 PL 12.125 5-38 Xerox® ColorQube® 9203 Family...

  • Page 40: Pl 12.130 Hvf Feed Assembly And Punch (2 Of 3)

    Booklet entrance roll (2C) (REP 12.43-171) 019K13660 Buffer clamp assembly 006K32820 Stacker exit roll 006K32810 Top exit roll 013E25800 Copper bearing – Buffer clamp shaft (P/O PL 12.130 Item 3) 019K14420 Buffer clamp Parts Lists October 2014 PL 12.130 Xerox® ColorQube® 9203 Family 5-39...

  • Page 41: Pl 12.135 Hvf Feed Assembly And Punch (3 Of 3)

    091)/Nip home sensor (Q12-088) 130E12810 Entry sensor (Q12-077)/Compiler exit sensor (Q12-106)/Buffer position sensor (Q12-086)/Buffer path sensor (Q12-321)/Inserter standby sensor(Q12-320) 130E12840 Top tray exit sensor (Q12-107)/HVF Booklet exit sensor (Q12-087) Parts Lists October 2014 PL 12.135 5-40 Xerox® ColorQube® 9203 Family...

  • Page 42: Pl 12.140 Hvf Power And Control

    HVF PWB (REP 12.57-171) 960K41780 Pause to unload (PTU) PWB (REP 12.97-171) 105K36840 Power cord – In-line fuse (10A slo-blow) (Not spared) – Harness (Not spared) 952K00411 Power communications cable Parts Lists October 2014 PL 12.140 Xerox® ColorQube® 9203 Family 5-41...

  • Page 43: Pl 12.145 Hvf Bm Module (Complete)

    PL 12.145 HVF BM Module (Complete) Item Part Description 084K37050 BM Module (REP 12.61-171) – Slide assembly (Not spared) (REP 12.62-171) Parts Lists October 2014 PL 12.145 5-42 Xerox® ColorQube® 9203 Family...

  • Page 44: Pl 12.150 Hvf Bm Entry And Front Cover

    125K03831 Static eliminator – Top baffle (Not spared) – Pulley (P/O PL 12.150 Item 30) – BM flapper drive belt (Not spared) 059K52940 BM Flapper assembly (REP 12.16- 171) Parts Lists October 2014 PL 12.150 Xerox® ColorQube® 9203 Family 5-43...

  • Page 45: Pl 12.155 Hvf Bm Tamper Assembly

    BM Tamper guide plate (Not spared) (REP 12.30-171) – BM Rear tamper finger (Not spared) (REP 12.30-171) – BM Front tamper finger (Not spared) (REP 12.30-171) 125K03593 BM Static eliminator Parts Lists October 2014 PL 12.155 5-44 Xerox® ColorQube® 9203 Family...

  • Page 46: Pl 12.160 Hvf Bm Back Stop Motor

    BM back stop link spring (REP 12.26-171) 012E20870 BM back stop link (REP 12.26-171) – LH frame plate (Not spared) 107E22600 BM guide home sensor (Q12-204) 127K54710 BM back stop motor assembly (REP 12.20-171) Parts Lists October 2014 PL 12.160 Xerox® ColorQube® 9203 Family 5-45...

  • Page 47: Pl 12.165 Hvf Bm Back Stop Assembly

    BM back stop belt (REP 12.26-171) – BM back stop shaft (Not spared) – BM stack hold solenoid (SOL12- 259) (P/O PL 12.165 Item 18) 019K14160 BM back stop assembly (REP 12.21-171) Parts Lists October 2014 PL 12.165 5-46 Xerox® ColorQube® 9203 Family...

  • Page 48: Pl 12.170 Hvf Bm Crease Blade Motor

    Crease blade home sensor bracket (Not spared) – Lower mounting plate (P/O PL 12.170 Item 13) 815E56520 Crease blade folder plate – Upper mounting plate (P/O PL 12.170 Item 13) Parts Lists October 2014 PL 12.170 Xerox® ColorQube® 9203 Family 5-47...

  • Page 49: Pl 12.175 Hvf Bm Crease Rolls Motor And Pwb

    127K55520 BM Compiler motor assembly (REP 12.25-171) – BM flapper motor pulley (Not spared) – BM flapper motor drive belt (Not spared) – Tri-folder interlock cheat (PJ553) (Not spared) Parts Lists October 2014 PL 12.175 5-48 Xerox® ColorQube® 9203 Family...

  • Page 50: Pl 12.180 Hvf Bm Crease Rolls And Support Leg

    413W88650 Bearing flanged 807E34251 Gear 15T 807E34270 Gear 30T 016E20000 Bush follower – Nip arm 1 (Not spared) – Nip arm 2 (Not spared) – Thrust washer (Not spared) Parts Lists October 2014 PL 12.180 Xerox® ColorQube® 9203 Family 5-49...

  • Page 51: Pl 12.185 Hvf Bm Stapler Assemblies

    BM Stapler head carrier closed sensor (Q12-217) (REP 12.28-171) – Lower shaft (Not spared) (REP 12.28-171) – Upper shaft (Not spared) (REP 12.28-171) 055E51870 Mylar guide – Exit plate (Not spared) Parts Lists October 2014 PL 12.185 5-50 Xerox® ColorQube® 9203 Family...

  • Page 52: Pl 12.190 Hvf Bm Bin

    12.190 Item 8) 826E32840 Thumbscrew 050K67740 HVF BM Bin 2 assembly – HVF BM Bin 2 connector (Not spared) 809E47341 HVF Bin 2 actuator spring 007E69000 Gear (50T)/pulley (24T) Parts Lists October 2014 PL 12.190 Xerox® ColorQube® 9203 Family 5-51...

  • Page 53: Pl 12.200 Tri-Folder Covers

    Tri fold top cover interlock sensor (Q12-210) (REP 12.77-171) – Top cover locking stud (Not spared) 802E99581 Front cover 017K04190 Caster NOTE: For detail of bin 2, refer to PL 12.190. Parts Lists October 2014 PL 12.200 5-52 Xerox® ColorQube® 9203 Family...

  • Page 54: Pl 12.205 Tri-Folder Drives Module

    – Feed roll pulley (Not spared) (REP 12.70-171) – Feed roll belt (Not spared) (REP 12.70-171) 023E23370 Feed roll drive belt 020E39921 Pulley gear 19T/20T BM 020E39930 Pulley (38T) Parts Lists October 2014 PL 12.205 Xerox® ColorQube® 9203 Family 5-53...

  • Page 55: Pl 12.210 Tri-Folder Top Door Cover Assembly

    Latch spring (P/O PL 12.210 Item 059K58690 Idler assembly (REP 12.73-171) – Idler spring (P/O PL 12.210 Item 848K11680 Top cover door assembly (REP 12.73-171) – Idler assembly (P/O PL 12.210 Item Parts Lists October 2014 PL 12.210 5-54 Xerox® ColorQube® 9203 Family...

  • Page 56: Pl 12.215 Tri-Folder Main Drives Assembly

    Feed roller bearing (Not spared) – Feed roller (Not spared) (REP 12.70-171) 121K44650 Tri folder diverter solenoid (SOL12- 267) (REP 12.74-171) 050E23180 Diverter gate 050E28950 Diverter gate spring clip 809E95080 Nip spring Parts Lists October 2014 PL 12.215 Xerox® ColorQube® 9203 Family 5-55...

  • Page 57: Pl 12.300 Inserter Covers

    Sensor tray assembly – Lower jam cover assembly (Not spared) 848K31370 Main tray assembly – Bracket (P/O PL 12.300 Item 21) – Lower jam inner cover (P/O PL 12.300 Item 21) Parts Lists October 2014 PL 12.300 5-56 Xerox® ColorQube® 9203 Family...

  • Page 58: Pl 12.305 Inserter Main Drives (1 Of 3)

    Loading lever (Not spared) – Loading gear (Not spared) – Bearing (Not spared) – Torsion spring (Not spared) – Loading shaft (Not spared) – Front loading bracket (Not spared) Parts Lists October 2014 PL 12.305 Xerox® ColorQube® 9203 Family 5-57...

  • Page 59: Pl 12.310 Inserter Main Drives (2 Of 3)

    – Drive coupling (Not spared) – Reverse feed roll core (Not spared) – Pin (Not spared) – Shaft (Not spared) NOTE: To reset the HFSI count, go to dC135. Parts Lists October 2014 PL 12.310 5-58 Xerox® ColorQube® 9203 Family...

  • Page 60: Pl 12.315 Inserter Main Drives (3 Of 3)

    Idler (Not spared) – Bottom shaft drive (Not spared) – Feed roller drive gear (Not spared) – Tray down clutch (Not spared) – Tray down clutch assembly (Not spared) Parts Lists October 2014 PL 12.315 Xerox® ColorQube® 9203 Family 5-59...

  • Page 61: Pl 20.05 Fax Pwbs

    Line 1 fax kit (REF: PL 31.11 Item 6) (W/TAG X-001) – Line 2 fax kit (REF: PL 31.11 Item 6) (W/O TAG X-001) – Extension bracket (P/O PL 31.11 Item 8) Parts Lists October 2014 PL 20.05 5-60 Xerox® ColorQube® 9203 Family...
  • Page 62 Netherlands/Belgium/France – 498K18620 South Africa (R9) NOTE: 497K/498K part numbers should not be ordered by the CSE. 498K part numbers are customer install kits and are for reference only. Parts Lists October 2014 PL 20.10 Xerox® ColorQube® 9203 Family 5-61...

  • Page 63: Pl 25.10 Convenience Stapler

    PSU (P/O PL 25.10 Item 1) – Staple cartridge (REF: PL 26.10 Item 16) – Convenience stapler (P/O PL 25.10 Item 1) (XE) NOTE: The convenience stapler has no serviceable parts. Parts Lists October 2014 PL 25.10 5-62 Xerox® ColorQube® 9203 Family...

  • Page 64: Pl 26.10 Consumables And Tools (1 Of 2)

    Staples (LCSS) (3 x 5000) – 008R12920 Staples (HVF - 50 sheet) (3 x 5000) 146E02700 USB Reader WARNING Wear protective gloves, PL 26.10 Item 5 when using solvents and cleaning agents. Parts Lists October 2014 PL 26.10 Xerox® ColorQube® 9203 Family 5-63...

  • Page 65: Pl 26.11 Consumables And Tools (2 Of 2)

    Drum removal wrench (T30) – USB Flash drive (2GB memory stick) (Not spared) 600T00563 Safety glasses 043P00067 Xerox Clean - ups (IPA & water) (WARNING) – Cleaning cloth (XC) (P/O PL 31.11 Item 32) – Oil spillage syringe (P/O PL 31.11...

  • Page 66: Pl 28.10 Covers

    Scanner covers (REF: PL 62.10) – HVF covers (REF: PL 12.100) – Tray 5 covers (REF: PL 75.60) – Tri-folder covers (REF: PL 12.200) – Inner cover (REF: PL 81.11 Item 2) Parts Lists October 2014 PL 28.10 Xerox® ColorQube® 9203 Family 5-65...

  • Page 67: Pl 31.10 Maintenance/Installation/Removal Kits (1 Of 3)

    NOTE: 1. 498K part numbers should not be ordered by the CSE. 498K part numbers are customer install kits and are for reference only. NOTE: 2. Refer to GP 47. Parts Lists October 2014 PL 31.10 5-66 Xerox® ColorQube® 9203 Family...

  • Page 68: Pl 31.11 Maintenance/Installation/Removal Kits (2 Of 3)

    NOTE: 1:498K part numbers should not be ordered by the CSE. 498K part numbers are customer install kits and are for reference only. NOTE: 2: Refer to GP 24 for contents of the Hardware kit. Parts Lists October 2014 PL 31.11 Xerox® ColorQube® 9203 Family 5-67...

  • Page 69: Pl 31.12 Maintenance/Installation/Removal Kits (3 Of 3)

    – 301K23421 Standard (XE) – 301K23471 Professional (USSG /XCL) – 301K23481 Professional (XE) 498K13736 Xerox copier assistant kit (USSG/XCL) – 498K16091 Xerox copier assistant kit (XE) – Fax adapter kits (see below for variants) – 604K67590 United Kingdom, Ireland, Spain, Portugal, Greece –...

  • Page 70: Pl 62.10 Scanner Module, Cvt/Document Glass

    NOTE: 1. For W/O TAG 007 scanner, refer to ADJ 62.1 optics cleaning procedure. For W/TAG 007 scanner, refer to ADJ 62.5 optics cleaning procedure. NOTE: 2. This latch assembly is only supplied on early production machines. Parts Lists October 2014 PL 62.10 Xerox® ColorQube® 9203 Family 5-69...

  • Page 71: Pl 62.15 Electrical Components (W/Otag 007) (1 Of 2)

    Sensor bracket (Not spared) – Lower skid (P/O PL 62.15 Item 6) (See NOTE) – Upper skid (P/O PL 62.15 Item 6) NOTE: Refer to ADJ 62.1 for the optics cleaning procedure. Parts Lists October 2014 PL 62.15 5-70 Xerox® ColorQube® 9203 Family...

  • Page 72: Pl 62.16 Electrical Components (W/Otag 007) (2 Of 2)

    DADH/IIT power comms harness (PJ850, PJ851, PJ852) – Scanner harness bracket (Not spared) 127K44880 Carriage motor and bracket assembly NOTE: Refer to ADJ 62.1 for the optics cleaning procedure. Parts Lists October 2014 PL 62.16 Xerox® ColorQube® 9203 Family 5-71...

  • Page 73: Pl 62.17 Electrical Components (W/Tag 007) (1 Of 2)

    Document size sensor 1 (Q62-251), Document size sensor 2 (Q62-253) (REP 62.22) 962K88990 DADH/IIT power comms harness (PJ850, PJ851, PJ921) (REP 62.28) NOTE: Refer to ADJ 62.5 for the optics cleaning procedure. Parts Lists October 2014 PL 62.17 5-72 Xerox® ColorQube® 9203 Family...

  • Page 74: Pl 62.18 Electrical Components (W/Tag 007) (2 Of 2)

    Scan carriage assembly (Not spared) – Bearing (Not spared) – Intermediate drive pulley (REP 62.27) – Scanner motor drive belt (REP 62.27) NOTE: Refer to ADJ 62.5 for the optics cleaning procedure. Parts Lists October 2014 PL 62.18 Xerox® ColorQube® 9203 Family 5-73...

  • Page 75: Pl 70.10 Tray 1 And 2 Assembly

    Tray 1 & 2 Kit (Contains tray assembly and front cover) – Paper length guide (P/O PL 70.10 Item 1) (REP 71.2) – Rear plate (P/O PL 70.10 Item 1) Parts Lists October 2014 PL 70.10 5-74 Xerox® ColorQube® 9203 Family...

  • Page 76: Pl 70.25 3 Tray Module Covers

    Cover infill – Left lower door latch retainer plate (Not spared) – Rear left cover infill (P/O PL 70.25 Item 13) 604K55440 Rear left cover assembly – Blanking cover Parts Lists October 2014 PL 70.25 Xerox® ColorQube® 9203 Family 5-75...

  • Page 77: Pl 70.30 Left Hand Upper Door Assembly

    Upper left door assembly (REP 70.2) – Latch (P/O PL 70.30 Item 18) – Latch spring (P/O PL 31.11 Item – Latch clip (P/O PL 31.11 Item 23) – Hinge pin (Not spared) Parts Lists October 2014 PL 70.30 5-76 Xerox® ColorQube® 9203 Family...

  • Page 78: Pl 73.15 Tray 3 Assembly

    Paper edge guide (P/O PL 31.11 Item 12) – Guide securing stud (P/O PL 31.11 Item 12) NOTE: Refer to ADJ 73.1 to set the tray 3 paper guides. Parts Lists October 2014 PL 73.15 Xerox® ColorQube® 9203 Family 5-77...

  • Page 79: Pl 73.16 3 Tray Module

    Bearing (P/O PL 73.16 Item 13) 003K20701 HT & main harness latch NOTE: The latch stop is also supplied as part of tray 3 assembly kit PL 31.11 Item 31. Parts Lists October 2014 PL 73.16 5-78 Xerox® ColorQube® 9203 Family...

  • Page 80: Pl 74.10 Bypass Module (Tray 4) (1 Of 2)

    74.10 Item 1) (REP 81.3) – Drive belt (Not spared) – Nudger roll drive clutch (P/O PL 74.10 Item 1) NOTE: To reset the HFSI count, go to dC135. Parts Lists October 2014 PL 74.10 Xerox® ColorQube® 9203 Family 5-79...

  • Page 81: Pl 74.11 Bypass Module (Tray 4) (2 Of 2)

    Item 1) – Lever (P/O PL 74.10 Item 1) – Gear (P/O PL 74.10 Item 1) – Potentiometer (P/O PL 74.10 Item – Spring (P/O PL 74.10 Item 1) Parts Lists October 2014 PL 74.11 5-80 Xerox® ColorQube® 9203 Family...

  • Page 82: Pl 75.60 Tray 5 Covers

    Tamper guide lever (P/O PL 75.60 Item 1) – Tamper lever compression spring (P/O PL 75.60 Item 1) – Label (Max) (P/O PL 75.60 Item 8) – Cable clamp (P/O PL 75.60 Item 9) Parts Lists October 2014 PL 75.60 Xerox® ColorQube® 9203 Family 5-81...

  • Page 83: Pl 75.62 Tray 5 Base

    Slide assembly locking nut (Not spared) 049K00270 Docking kit 003K20681 Latch assembly – Adjuster wheel (Not spared) NOTE: This part is also part of docking kit PL 75.62 Item 15. Parts Lists October 2014 PL 75.62 5-82 Xerox® ColorQube® 9203 Family...

  • Page 84: Pl 75.64 Tray 5 Guides

    Guide strip – Adjustment plate (Not spared) – Interlock guide (Not spared) – Rear guide assembly spring (P/O PL 75.64 Item 12) 038K17713 Rear guide assembly 029K04680 Docking pin assembly Parts Lists October 2014 PL 75.64 Xerox® ColorQube® 9203 Family 5-83...

  • Page 85: Pl 75.68 Tray 5 Lift Assembly (1 Of 2)

    Media path driver PWB to Tray 5 PWB harness (PJ502, PJ513) – Upper limit switch actuator (Not spared) – Tray level drive gear (P/O PL 75.68 Item 24) – Actuator spring (Not spared) Parts Lists October 2014 PL 75.68 5-84 Xerox® ColorQube® 9203 Family...

  • Page 86: Pl 75.70 Tray 5 Lift Assembly (2 Of 2)

    Tray down limit switch screw 815K11380 Infill plate assembly 962K50461 Tray 5 elevator harness (PJ504) 032E29800 Rear elevator tray guide (REP 75.11) 032E29790 Front elevator tray guide (REP 75.11) Parts Lists October 2014 PL 75.70 Xerox® ColorQube® 9203 Family 5-85...

  • Page 87: Pl 81.10 Main Covers

    Ink loader access cover rear 848E45950 Ink loader backup cover 848E45961 Ink loader bracket 014E68040 Rear standoff 014E68060 Rear standoff (duct) 019E81431 Ink loader rotary damper clip 016E20080 Ink loader rotary damper Parts Lists October 2014 PL 81.10 5-86 Xerox® ColorQube® 9203 Family...

  • Page 88: Pl 81.11 Front Door Assembly

    Front door handle 848E46011 Front door bracket (attached to frame) 848K31744 Front door assembly – Xerox logo (P/O PL 81.11 Item 11) – Door shield assembly (P/O PL 81.11 Item 11) – Name plate label (see below for variants) –...

  • Page 89: Pl 81.25 Tray 1 Paper Feed Assembly

    Gear 31 (P/O PL 81.25 Item 1) – Feed roll kit (REF: PL 31.11 Item – Shim (P/O PL 81.25 Item 1) 019E74540 Slide pad NOTE: To reset the HFSI count, go to dC135. Parts Lists October 2014 PL 81.25 5-88 Xerox® ColorQube® 9203 Family...

  • Page 90: Pl 81.26 Tray 2 Paper Feed Assembly

    Gear 31 (P/O PL 81.26 Item 1) – Feed roll kit (REF: PL 31.11 Item – Shim (P/O PL 81.26 Item 1) 019E74540 Slide pad NOTE: To reset the HFSI count, got to dC135. Parts Lists October 2014 PL 81.26 Xerox® ColorQube® 9203 Family 5-89...

  • Page 91: Pl 81.30 Tray 3 Paper Feed Assembly

    Tray up limit switch (S73-384) (P/O PL 81.30 Item 1) – Feed roll kit (REF: PL 31.11 Item – Shim (P/O PL 81.30 Item 1) NOTE: To reset the HFSI count, go to dC135. Parts Lists October 2014 PL 81.30 5-90 Xerox® ColorQube® 9203 Family...

  • Page 92: Pl 81.35 3 Tray Module Transport Assembly

    Transport roll 2 (P/O PL 81.35 Item 1) (REP 82.4) 806E19670 Transport roll 3 (REP 82.4) – Pulley DD (P/O PL 81.35 Item 1) 130E11610 Tray 3 transport sensor (2)(Q70- 398)/TAR 3 sensor (Q73-397) Parts Lists October 2014 PL 81.35 Xerox® ColorQube® 9203 Family 5-91...

  • Page 93: Pl 81.40 Tray 5 Feed Assembly (1 Of 3)

    Transport motor harness (Not spared) (PJ511) – Tray 5 upper feeder assembly harness (Not spared) (PJ505) 962K50475 Elevator motor harness (PJ504) 962K82710 Centre reg interface harness 007K14401 Gear 30T Bearing Parts Lists October 2014 PL 81.40 5-92 Xerox® ColorQube® 9203 Family...

  • Page 94: Pl 81.45 Tray 5 Feed Assembly (2 Of 3)

    Feed roll kit (Pack of 3) (REF: PL 31.11 Item 26) (REP 81.7) 604K95530 Feed roll retrofit kit (W/TAG P-002) NOTE: To reset the HFSI count, go to dC135. Parts Lists October 2014 PL 81.45 Xerox® ColorQube® 9203 Family 5-93...

  • Page 95: Pl 81.46 Tray 5 Feed Assembly (3 Of 3)

    Actuator pivot shaft bearing (P/O PL 81.46 Item 1) – Actuator pivot shaft (P/O PL 81.46 Item 1) 815E56671 Retard shield NOTE: To reset the HFSI count, go to dC135. Parts Lists October 2014 PL 81.46 5-94 Xerox® ColorQube® 9203 Family...

  • Page 96: Pl 82.10 Vertical Paper Path

    Vertical transport motor (M2) (MOT82-001) (M2) 807E29010 Gear 46T-M08 807E28940 Gear 58T 038K23761 Vertical paper path 020K20620 Nip F drive pulley 023E31480 Motor M2 drive belt – Inner frame assembly (Not spared) Parts Lists October 2014 PL 82.10 Xerox® ColorQube® 9203 Family 5-95...

  • Page 97: Pl 82.15 Horizontal Paper Path

    Bearing (Not spared) – Spacer (Not spared) 807E29160 Heatshield sector gear – Reg/Preheat illuminator PWB (P/O PL 82.15 Item 12) 020E53880 Pulley M6 (80T) 868E53910 Release latch – Spring (Not spared) Parts Lists October 2014 PL 82.15 5-96 Xerox® ColorQube® 9203 Family...

  • Page 98: Pl 88.10 Registration/ Pre-Heat Assembly (1 Of 2)

    Upper housing (Not spared) – Shaft (Not spared) – Suction plate (Not spared) – Gear (Not spared) – Shaft (Not spared) – Bearing (Not spared) – Gear (Not spared) Parts Lists October 2014 PL 88.10 Xerox® ColorQube® 9203 Family 5-97...

  • Page 99: Pl 88.11 Registration/ Pre-Heat Assembly (2 Of 2)

    A2(M3)(MOT 89-008) (Not spared) – Cover (Not spared) – Nip 'A' pulley (P/O PL 88.11 Item 1) – One way gear (Not spared) – Nip 'A' ground plate (Not spared) Parts Lists October 2014 PL 88.11 5-98 Xerox® ColorQube® 9203 Family...

  • Page 100: Pl 91.05 Marking Unit Slide Assembly

    Left hand slide assembly (REP 91.26) 010K04830 Right hand slide assembly (REP 91.26) 674E02850 Slide assembly cross brace (REP 91.26) 130E18210 Waste tray sensor (Q91-019) – Marking unit assembly (Not spared) (REP 91.26) Parts Lists October 2014 PL 91.05 Xerox® ColorQube® 9203 Family 5-99...

  • Page 101: Pl 91.10 Marking Unit Drive Assembly

    31.11 Item 23) NOTE: If an entire crank (PL 91.10 Item 13 or PL 91.10 Item 14 ) needs to be replaced then 2 parts need to be ordered. Parts Lists October 2014 PL 91.10 5-100 Xerox® ColorQube® 9203 Family...

  • Page 102: Pl 91.15 Marking Unit Belt And Drive

    HM position sensor (Q91-014) 020K20560 HM drive pulley 020K20570 HM idler pulley – HM drive cable stop (Not spared) – Bearing (Not spared) – Belt pulley shaft (Not spared) Parts Lists October 2014 PL 91.15 Xerox® ColorQube® 9203 Family 5-101...

  • Page 103: Pl 91.20 Marking Unit Upper Carriage Assembly

    Spring clip (P/O PL 91.20 Item 1) NOTE: 1.To identify the type of printhead connectors, refer to GP 45. NOTE: 2. Refer to GP 46 for ColorQube 9201 low cost printhead. Parts Lists October 2014 PL 91.20 5-102 Xerox® ColorQube® 9203 Family...

  • Page 104: Pl 91.25 Marking Unit Lower Carriage Assembly

    Spring clip (P/O PL 91.25 Item 1) NOTE: 1.To identify the type of printhead connectors, refer to GP 45. NOTE: 2. Refer to GP 46 for ColorQube 9201 low cost printhead. Parts Lists October 2014 PL 91.25 Xerox® ColorQube® 9203 Family 5-103...

  • Page 105: Pl 92.10 Marking Unit Electronic Pwb's

    Marking unit driver PWB cable (PJ203) 117E35730 Marking unit front components harness (PJ304) 133K27860 Memory module (256 MB) NOTE: To identify the type of printhead, refer to GP 45 Parts Lists October 2014 PL 92.10 5-104 Xerox® ColorQube® 9203 Family...

  • Page 106: Pl 93.10 Ink Loader Assembly

    PJ801) (P/O PL 93.10 Item 26) – Ink reservoir assembly (P/O PL 31.12 Item 6) (REP 91.20) 819E15800 Umbilical clamp (REP 91.31) 604E95090 Ink reservior cover (W/TAG 019) – Retaining clip (Not spared) Parts Lists October 2014 PL 93.10 Xerox® ColorQube® 9203 Family 5-105...

  • Page 107: Pl 94.10 Cleaning Unit

    Item 19) NOTE: 1: Drum cleaning motor assembly is mounted onto rear frame NOTE: .2: A Cleaning unit handle kit is also available, refer to PL 94.20 Item 27. Parts Lists October 2014 PL 94.10 5-106 Xerox® ColorQube® 9203 Family...

  • Page 108: Pl 94.15 Iod Assembly

    IOD assembly (REP 91.22) 032E35160 Front guide track (REP 91.23) 032E35170 Rear guide track (REP 91.23) – IOD Pre-amplifier PWB (P/O PL 94.15 Item 1) 117E35570 IOD to drum driver PWB cable Parts Lists October 2014 PL 94.15 Xerox® ColorQube® 9203 Family 5-107...

  • Page 109: Pl 94.20 Drum Assembly

    Drum fan retaining plate (P/O PL 94.20 Item 15) NOTE: HFSI. This component must be cleaned at regular intervals refer to SCP 4 subsystem maintenance. To reset the HFSI count go to dC135. Parts Lists October 2014 PL 94.20 5-108 Xerox® ColorQube® 9203 Family...

  • Page 110: Common Hardware

    Screw M6x15 Machine, Button head (P/O PL 31.11 Item 23) – Screw 3x5 machine – KL clip M8 (P/O PL 31.11 Item 23) – E-Clip M3.5 – Screw M3x23 Torx – Screw M3x5.5 Taptite Parts Lists October 2014 Common Hardware Xerox® ColorQube® 9203 Family 5-109...
  • Page 111 Parts Lists October 2014 Common Hardware 5-110 Xerox® ColorQube® 9203 Family...

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