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BMW Manuals
Motorcycle
1987 K75
Owners workshop manual
BMW 1987 K75 Owners Workshop Manual
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Table Of Contents
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Contents
Table of Contents
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Table of Contents
Contents
Introduction
Model Dimensions and Weights
Ordering Spare Parts
Location of Engine Number
Location of Frame Number
Safety
Fire
Asbestos
Fumes
Tools and Working Facilities
Maintenance and Minor Repair Tool Kit
Specialized Tools
Repair and Overhaul Toolkit
Fastening Systems
Spanner Size Comparison
Standard Torque Settings
Choosing and Fitting Accessories
Fairings and Windscreens
Luggage Racks or Carriers
Handlebars
Luggage
Crashbars
Electrical Equipment
Accessories
Fault Diagnosis
Starter Motor Not Rotating
No Fuel Flow to Engine
Fuel Not Reaching Cylinder
Engine Flooding
Weak Spark at Plug
Compression Low
Fuel/Air Mixture Incorrect
General Causes
Knocking or Pinking
Overheating
Clutch Operating Problems
Gear Selection Problems
Abnormal Engine Noise
Abnormal Transmission Noise
Jumping out of Gear
Other Noises
Exhaust Smokes Excessively
Poor Handling or Roadholding
Oil Pressure Indicator Lamp Goes on
Steering Bias to Left or Right
Abnormal Frame and Suspension Noise
Brake Problems
Handlebar Vibrates or Oscillates
Poor Front Fork Performance
Electrical Problems
Brakes Drag
Drum Brakes
Brake Pedal Pulsates in Operation
Battery Overcharged
Total Electrical Failure
Circuit Failure
Bulbs Blowing Repeatedly
Routine Maintenance
Specifications
Cycle Parts
Recommended Lubricants
Cleaning the Machine
Service Intervals
Additional Recommendations
Daily
Check the Tyres
Check the Engine Oil Level
Engine Oil Viscosity Selection Chart
Check the Fuel Level
Check the Coolant Level
Check the Controls
Rear Suspension Settings
Check the Battery
Minor Service
Change the Engine Oil and Filter
Check the Gearbox Oil Level
Check the Final Drive Case Oil Level
Lubricate the Controls and Stand Pivots
Gearbox Oil Level Dipstick
Check and Adjust the Valve Clearances
Checking the Valve Clearances
Adjusting the Valve Clearances with Service Tools
Adjusting the Valve Clearances Without Service Tools
Check and Adjust the Spark Plugs
Major Service
Final Inspection
Air Filter
Change the Gearbox Oil
Change the Final Drive Case Oil
Change the Front Fork Oil
Clean the Speedometer Impulse Transmitter
Renew the Air Filter Element
Check the Cooling System
Check and Adjust the Clutch
Renew the Spark Plugs
Check the Fuel System
Check and Overhaul the Brakes
Disc Brakes
Brake Fluid Renewal
Drum Rear Brake
Wheels
Front Wheel Bearings
Rear Wheel Bearings
Renew the Fuel Filter
Engine
General Description
Carrying out a Compression Test
Dismantling the Engine Unit
Removing the Engine Unit from the Frame
Dismantlinh the Engine Unit
General Procedures
Cylinder Head Cover
Crankshaft Cover
Cam Chain Cover
Camshafts and Cam Chain
Removing the Cylinder Head
Removing the Pistons and Connecting Rods
Method of Removing Gummed Piston Rings
Removing the Crankshaft
Removing Bearings and Oil Seals
Examination and Renovation
Bearings and Oil Seals
Engine Cases and Covers
Crankshaft and Camshaft Drive Mechanism
Cylinder Head
Valves, Valve Seats and Valve Guides
Cylinder Block
Pistons and Piston Rings
Connecting Rods and Big-End Bearings
Crankshaft and Main Bearings
Fabricated Small-End Bush Drawbolt Tool
Output/Balancer Shaft
Auxiliary Drive Shaft and Starter Clutch
Auxiliary Drive Shaft and Starter Clutch Components
Reassembling the Engine Unit
Refitting Bearings and Oil Seals
Refitting the Crankshaft
Refitting the Output/Balancer Shaft
Crankcae Lower Section
Refitting the Cylinder Head
Cylinder Head Bolt Tightening Sequence
Refitting the Camshafts and Setting the Valve Timing
Refitting the Auxiliary Drive Shaft Components and the Bellhousing
Refitting the Outer Covers
Refitting Ancillary Components
Refitting the Engine Unit to the Frame
Starting and Running the Rebuilt Engine
Taking the Rebuilt Machine on the Road
Clutch
Clutch Removal
Clutch Friction Plate
Torque Wrench Settings
Clutch Assembly
Clutch Dismantling
Clutch Examination and Renovation
Clutch Reassembly
Clutch Housing Locking Tool
Measuring Clutch Friction Plate Thickness
Clutch Release Mechanism
Side Stand Retracting Mechanism
Gearbox
Gearbox Lubrication
Gearbox General Description
Removing the Gearbox from the Frame
Gearbox Dismantling
Gearbox Housing
Removing and Refitting the Bearings and Seals
Gearbox Shafts
Input Shaft
Output Shaft
Layshaft
Checking and Resetting the Gearbox Shafts, Endfloat and Preload
Layshaft and Output Shaft
Gearbox Reassembly
Selector Drum and Forks
Cooling System
Coolant
Cooling System Draining
Cooling System Filling
Cooling System Flushing
Radiator Removal, Cleaning and Examination
Radiator Pressure Cap
Hoses and Connections
Cooling System Hoses
Thermostat
Water Pump
Cooling Fan
Cooling System Electrical Component
Coolant Temperature Sensor
Temperature Sensing Switch Unit
Coolant Overheat Warning Lamp
Fuel System and Lubrication
Fuel Tank Capacity
Recommended Fuel Grade
Fuel System Components
Precautions
Relieving Fuel System Pressure
Fuel System Fault Finding
Fuel Tank Removal and Refitting
Fuel Tank Components
Fuel Return Valve
Tank Insulation
Internal Hoses and Pipes
Fuel Gauge Sender Unit
Fuel Filter
Fuel Pump
Pressure Regulator
Fuel Pressure: Testing
Fuel Rail and Injectors
Air Filter Housing
Airflow Meter
Throttle Butterfly Assembly and Plenum Chamber
Fuel System Electrical Components
Fuel Injection Relay
Fuel Injection Control Unit
Fast Idle Speed Control Cable
Idle Speed and Throttle Cable
Throttle Butterfly Synchronization
Idle Mixture Adjustment
Mixture Adjustment and Checks Using an Exhaust Gas Analyser
Checking the Air Filter Element
Checking for Instruction System Air Leaks
Compensating for High Altitude
Recommended Fuel
Exhaust System
Oil Pump Removal
Oil/Water Pump
Oil Pressure Relief Valve
Oil Pump Pick-Up Filter Gauze
Oil Filter
Oil Pressure Warning Lamp
Ignition System
Precautions to be Observed When Checking the Ignition System
Ignition System Components
Ignition Control Unit
Ignition Trigger Assembly
Ignition HT Coils
Ignition HT Leads
Spark Plugs
Ignition System Fault Finding
Vacuum Switch
Frames and Forks
Front Forks
Front Forks Dismantling
Front Forks Examination and Renovation
Front Forks Reassembly
Front Forks Refitting
Front Forks Aligning the Damping Components
Steering Head Bearings
Steering Head Bearings Refitting
Fluidbloc Steering Damper
Fluidbloc Steering Damper Installation
Frame Examination and Renovation
Footrests General
Stands and Controls
Headlamp Surround
Fairing
Engine Spoiler/Belly Fairing
Fairing Installation
Seat Removal and Refitting
Bodywork Removal and Refitting
Rear Mudguard
Front Mudguard
Side Panels
Mirrors
Engine Protection Bars
Instruments
Panniers
Top Box
Final Drive and Rear Suspension
Final Drive Removal
Final Drive Assembly
Final Drive Refitting
Swinging Arm and Drive Shaft
Swinging Arm Examination
Final Drive Shaft
Swinging Arm and Drive Shaft Refitting
Rear Suspension Unit
Nivomat Suspension Unit
Wheels, Brakes and Tyres
Front Wheel
Rear Wheel
Wheel Bearings
Hydraulic Brake Overhaul
Caliper
Front Brake Master Cylinder
Brake Caliper
Rear Disc Brake Master Cylinder
Bleeding the Hydraulic Brake System
Rear Drum Brake
Tyres
Puncture Repair and Tyre Renewal
Tyre Valves
Wheel Balancing
Electrical System
Battery Examination
Alternator
Checking the Output
Alternator Removal and Refitting
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This manual is also suitable for:
1983 k100
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1984 k100 rt
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1986 k75 t
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