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Cherokee SIX 300
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Piper Cherokee SIX 300 Service Manual
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Information manual
(113 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Section Index Guide
List of Illustrations
Table of Contents
Airworthiness Limitations
Life Limited Parts Marking and Disposition
Handling and Servicing
Dimensions
1A19
Access and Inspection Provisions
Introduction
Serial Number Plate
Tools and Test Equipment
Station Reference Lines
Weight and Balance Data
Fuel Injector
Leading Particulars and Principal Dimensions
Access Plates and Panels
1B9
Fastener Lengths
Self-Locking Fasteners
Threaded Fastener Installation
Washer Usage
1B10
Torque Requirements
Torque Wrenches
Flare Fitting Torque Values
Gap Conditions between Parts Attached with Threaded Fasteners
Recommended Nut Torques
1B14
Metric Conversion
Conversion Tables
Decimal Conversions
Hose Clamp Tightening
Maximum Distance between Supports for Fluid Tubing
1B21
Cherrylock Rivets, Removal
Jacking Arrangement
Weighing the Airplane
1B23
General
Ground Handling
Jacking
Leveling
Weighing
1B24
Leveling Longitudinally
Locking Airplane
Mooring
Parking
1C1
External Power Receptacle
Operation of External Power Receptacle
Taxiing
Towing
1C2
Cleaning Engine Compartment
Cleaning Exterior Surfaces
1C3
Cleaning Landing Gear
Cleaning Windshield and Windows
1C4
Cleaning Carpets
Cleaning Headliner, Side Panels and Seats
Draining Moisture from Fuel System
Filling Fuel Tanks
General
Servicing Fuel System
Anti-Icing Fuel Additive
Draining Fuel System
1C6
Filling Oil Sump
Oil Screen (Pressure)
Oil Screen (Suction)
Oil System (Engine)
Servicing Oil System
1C7
Oil Filter (Full Flow)
Recommendations for Changing Oil
1C8
Landing Gear System
Oleo Struts
Servicing Landing Gear
Servicing Oleo Struts
Filling Nose Gear Oleo Strut (PA-32-260 and 300)
Filling Main Gear Oleo Strut (PA-32-260 and 300)
Filling Oleo Struts (PA-32R)
1C12
Brake System
Inflating Oleo Struts
Servicing Brake System
1C13
Draining Brake System
Filling Brake Cylinder Reservoir
Tire Balance
Tire Balancer
Hydraulic System (Pa-32R)
Servicing Battery
Servicing Hydraulic Pump/Reservoir
Servicing Hydraulic System
Application of Grease
Application of Oil
Lubrication Instructions
Lubrication Charts
Recommended Lubricating Oils
Thread Lubricants
List of Consumable Materials
Special Instructions
Lubrication Chart (Landing Gear, Main) PA-32-260 And-300
Lubrication Chart (Landing Gear, Main) PA-32R-300
Lubrication Chart (Landing Gear, Nose) PA-32-260 And-300
Lubrication Chart (Landing Gear, Nose) PA-32R-300
Lubrication Chart (Control System)
Lubrication Chart (Air Conditioning Condenser)
Lubrication Chart (Cabin Door, Baggage Door & Seat)
Lubrication Chart (Power Plant, Propeller & Control Pivot Points)
Lubrication Chart (Back-Up Extender & Fuel Selector)
Metal Wire Stitching Repair
Structures
Removal and Installation
Wing Assembly
Wing Tip
Aileron
Wing Flaps
Wing
Wing Rear Attach Fittings
Wing Installation (PA-32-260 and PA-32-300, Serial Nos. 32-40000 to 32-7840222 Inclusive.)
Empennage Group
Rudder
Stabilator
Vertical Fin
Door Lock Assembly
Fuselage Assembly
Landing Light
Landing Light Assembly
Windows
Windshield
Rear Door Window
Rear Door Window Replacement
100 Hour Inspection
Electrical Bonding
On Condition Inspection
Electrical Bonding Resistance Index
Millivolt Drop Test
Skin Material and Thickness (PA-32-260 and PA-32-300, Serial Nos. 32-40000 to 32-7840222 Inclusive.)
Structural Repairs
Skin Material and Thickness (PA-32R-300 and 32-300 S/N 32-7940001 and Up)
Metal Wire Stitching Repair
List of Materials (Thermoplastic Repair)
General Thermoplastic Repairs
Surface Scratches, Abrasions or Ground-In-Dirt
Deep Scratches, Shallow Nicks and Small Holes
Mixing of Epoxy Patching Compound
Repairing of Cracks
Welding Repair Method
Various Repairs
Repair of Stress Lines
Fiberglass Repairs
Fiberglass Touch-Up and Surface Repairs
Repair of Impacted Damage
Fiberglass Fracture and Patch Repairs
Pressure Sensitive Safety Walk
Safety Walk Repair/Replacement
Surface Preparation
Liquid Safety Walk Compound
Product Listing
Aileron Balance Weight Modification
Application
Flap Inspection and Modification
Balance Weight Assembly Installation
Wing Rib Modification
Flap Modification
Additional Drain Holes in Stabilator
Checking Control Surface Balance
Checking Control Surfaces Free Play
Control Surface Balancing
Stabilator Drain Holes
Balance Specifications
Control Surface Balance Tool
Balancing Stabilator
Stabilator Balance
Aileron Balance
Balancing Ailerons
Balancing Rudder
Rigging Instructions - Seat Back Lock and Release
Removal and Installation of Door Seal Snubbers
Snubber Installation
Forward Cabin Door Reinforcement
Surface Controls
Rudder Controls
Stabilator Controls
Stabilator Trim Controls
Description and Operation
Standard Practices and Procedures
Cable Tension Vs. Ambient Temperature
Flight Control Cable Tension
Flight Control Surface Travel
Flight Control Surfaces Rigging Limits
Control Column Assembly
Removal of Control Column Assembly
Installation of Control Column Assembly
Control Column Assembly (PA-32-260 and 300)
Installation of Control Column Assembly (Pa-32R-300)
Aileron Controls
Flex Joint Replacement
Removal of Aileron Control Cables
Installation of Aileron Control Cables
Installation of Aileron Bellcrank Assembly
Removal of Aileron Bellcrank Assembly
Rigging and Adjustment of Aileron Controls
Aileron Rigging Tool
Removal of Stabilator Control Cables
Stabilator Controls
Installation of Stabilator Control Cables
Rigging and Adjustment of Stabilator Controls
Stabilator Rigging Tool
Removal of Stabilator Trim Assembly (Forward)
Stabilator Trim Controls
Methods of Securing Trim Cables
Installation of Stabilator Trim Assembly (Forward)
Installation of Stabilator Trim Controls (Aft)
Removal of Stabilator Trim Controls (Aft)
Rigging and Adjustment of Stabilator Trim
Piper Electric Trim (Pet) System
Removal of Rudder and Steering Pedal Assembly
Rudder and Steering Pedal Assembly
Installation of Rudder and Steering Pedal Assembly
Rudder and Steering Pedal Assembly (Typical)
Removal of Rudder Control Cables
Rudder Controls
Installation of Rudder Control Cables
Clamping Rudder Pedals
Rigging and Adjustment of Rudder Controls
Rudder Rigging Tool
Rudder and Stabilator Travel Adjustments
Installation of Rudder Trim Controls
Removal of Rudder Trim Controls
Rudder Trim Control
Rigging and Adjustment of Rudder Trim Controls
Removal of Wing Flap Controls
Wing Flap Controls
Installation of Wing Flap Controls
Rigging and Adjustment of Wing Flaps
Torque Tube/Push Rod Distortion Inspection
Flap Stop Adjustment
Flap Rigging Tool
Fabricated Aileron Bellcrank Rigging Tool
Fabricated Aileron and Flap Rigging Tool
Fabricated Stabilator Rigging Tool
Troubleshooting Chart (Surface Controls)
Rudder Trim Control
Flap Controls
Gear Back-Up Extender Actuator
Hydraulic System (Pa-32R-300)
Main Gear Actuating Cylinder
Hydraulic System ( PA-32 R-300)
Nose Gear Actuating Cylinder
Schematic Diagram of Hydraulic System
Schematic Diagram of Oildyne Hydraulic System
Hydraulic System Installation
Disassembly of Hydraulic Pump
Hydraulic Pump
Original Equipment Prestolite Pump
Removal of Hydraulic Pump
Cleaning, Inspection and Repairs of Hydraulic Pump
Assembly of Prestolite Hydraulic Pump
Test and Adjustment of Hydraulic Pump
Prestolite Hydraulic Pump/Reservoir, Exploded View
Test and Adjustments of Prestolite Hydraulic Pump
Characteristics, Hydraulic Pump Motor
Leading Particulars, Hydraulic System
Installation of Prestolite Hydraulic Pump
Service Replacement Oildyne Pump
Servicing Hydraulic Pump/Reservoir
Field Service
Oildyne Hydraulic Pump/Reservoir
Gear Back-Up Extender Actuator Assembly
Removal of Gear Back-Up Extender Actuator Assembly
Checking Aligning Brackets of Gear Back-Up Extender Actuator
Installation of Gear Back-Up Extender Actuator Assembly
Gear Back-Up Extender Actuator
Check and Adjustment of Gear Back-Up Extender Actuator
Operational Check of Retractable Landing Gear System
Gear Indicator Lights
Gear “Back-Up” down and up
Micro Switch Check
Nose Gear Actuating Cylinder
Assembly of Nose Gear Actuating Cylinder
Cleaning, Inspection and Repair of Nose Gear Actuating Cylinder
Disassembly of Nose Gear Actuating Cylinder
End Gland Locking Device (Main Gear)
Main Gear Actuating Cylinder
Disassembly of Main Gear Actuating Cylinder
Installation of Nose Gear Actuating Cylinder
Removal of Main Gear Actuating Cylinder
Assembly of Main Gear Actuating Cylinder
Cleaning, Inspection and Repair of Main Gear Actuating Cylinder
Installation of Main Gear Actuating Cylinder
Hydraulic Lines
Sealing Hydraulic Lines and Fittings
Tightening Pipe Thread Fittings
Removal and Installation of Hydraulic Lines
Testing Hydraulic System
Battery
Hydraulic System Troubleshooting
Gear Back-Up Extender Actuator Aligning Tool
Clamping Rudder Pedals in Neutral Position
Main Gear Oleo Strut Assembly, Cylinder Housing 65441
Adjustment of Eccentric Bushing
Aligning Main Gear
Main Gear Service Tolerances
Nose Gear Adjustment
Nose Gear Doors
Nose Gear Installation
Nose Gear Oleo Strut Assembly
Breaker Compartment with Cast Timing Marks
Propeller Installation
Removing Spark Plug Frozen to Busing
Throttle/Mixture Control Ball Joint Inspection
Rudder Pedals at Neutral Angle
Adjustment of Engine Control
Aligning Timing Marks
Checking Flyweight Clearance of Impulse Coupling
Contact Points
Engine Timing Marks
Schematic Diagram of RSA Fuel Injection System
Acceptable and Deformed Coupling Springs
Cylinder Head Temperature Gauge
Fuel Quantity Indicators
Manifold Pressure Indicator
Oil Temperature Indicators
Turn and Bank Indicator
Grid no
Cam End View of Magneto
Checking Flyweight Axial Wear with Drill Shank
Checking Flyweight Radial Wear with Gauge
Checking Flyweight to Stop Pin Clearance
Points of Coupling Body Wear
Removing Impulse Coupling
Stop Pin Installation Dimension
Timing Light Connected to Magneto and Breakers
2A10
Disassembly of Nose Gear Oleo
Landing Gear and Brake System
Nose Landing Gear System
2A11
Cleaning, Inspection and Repair of Nose Gear Oleo
Nose Gear Oleo Strut Assembly
2A13
Assembly of Nose Gear Oleo
2A14
Cleaning, Inspection and Repair of Nose Landing Gear
Removal of Nose Landing Gear
2A15
Excessive Nose Wheel Shimmy
Installation of Nose Landing Gear
Nose Gear Installation
2A17
Alignment of Nose Landing Gear
Clamping Rudder Pedals in Neutral Position
Rudder Pedals at Neutral Angle
2A19
Disassembly of Main Gear Oleo
Main Landing Gear
2A20
Assembly of Main Gear Oleo
Cleaning, Inspection and Repair of Main Gear Oleo
Main Gear Oleo Strut Assembly, Cylinder Housing 65319
Main Gear Oleo Strut Assembly
2A24
Cleaning, Inspection and Repair of Main Landing Gear
Removal of Main Landing Gear
Main Gear Installation
2B2
Inspection of Nose Wheel Assembly
Installation of Main Landing Gear
Removal and Disassembly of Nose Wheel
2B3
Assembly and Installation of Nose Wheel
Removal and Disassembly of Main Wheel
Nose Wheel Assembly
Assembly and Installation of Main Wheel
Main Wheel Assembly
Repair of Nose and Main Wheel Assemblies
Brake System
Removal and Disassembly of Wheel
Wheel Brake Assembly
Removal and Installation of Anchor Bolts
2B9
Cleaning, Inspection and Repair of Wheel Brake Assembly
Assembly and Installation of Wheel Brake Assembly
Brake Master Cylinder (Hand Parking Brake)
Removal of Brake Master Cylinder
Brake System Installation
2B13
Cleaning, Inspection and Repair of Brake Master Cylinder
Disassembly of Brake Master Cylinder
2B14
Assembly of Brake Master Cylinder
Installation of Brake Master Cylinder
Toe Brake Installation
2B16
Brake Cylinder (Toe Brake)
Disassembly of Brake Cylinder
Removal of Brake Cylinder
Cleaning, Inspection and Repair of Brake Cylinder
2B19
Assembly of Brake Cylinder
2B21
Bleeding Brakes
Brake Bleeding Procedure (Gravity)
Brake Bleeding Procedure (Pressure)
Installation of Brake Cylinder
2B22
Bleeding of Brakes after a Unit Has Been Changed
Brake System Leak Check
Landing Gear Troubleshooting
Nose Gear Service Tolerances
Nose Gear Service Tolerances
Main Gear Oleo Strut Assembly
Main Gear Installation
Troubleshooting Chart (Landing Gear)
Power Plant (Pa-32-260)
Carburetor
Installing Propeller
Removal of Propeller (Fixed Pitch)
Cleaning, Inspection and Repair of Propeller
Installing Propeller (Constant Speed)
Removal of Propeller (Constant Speed)
Propeller System Installation (Constant Speed)
Typical Nicks and Removal Method
Installation of Propeller Governor
Propeller Governor
Removal of Propeller Governor
Rigging and Adjustment of Propeller Governor
Engine Installation
Engine
Removal of Engine
Installation of Engine
Installation of Oil Cooler
Adjustment of Engine Controls
Throttle/Mixture Control Ball Joint Inspection
Carburetor Maintenance
Induction Air Filter
Adjustment of Idle Mixture
Throttle Arm
Adjustment of Engine Idling Speed
Magneto Inspection
Inspection of Magnetos
Impulse Coupling
Magneto Timing Marks
Timing Pointer
Breaker Compartment with Cast Timing Marks
Timing Kit Installed
Removal of Spark Plugs
Inspection and Cleaning of Spark Plug
Installation of Spark Plugs
Engine Troubleshooting
Installation and Timing Procedure (Timing Magneto to Engine)
Power Plant
Timing Procedure (Internal Timing)
Inspection and Cleaning of Spark Plug
Installation of Spark Plugs
Removal of Spark Plugs
Spark Plugs
Propeller Installation
Cleaning, Inspection and Repair of Propeller
Typical Nicks and Removal Method
Blade Track
Propeller Specifications
Propeller Governor
Rigging and Adjustment of Propeller Governor
Removal of Engine
Installation of Engine
Installation of Oil Cooler
Adjustment of Throttle and Mixture Controls
Alternate Air Door
Fuel Injector
Fuel Injector Maintenance
Schematic Diagram of RSA Fuel Injection System
Adjustment of Idle Speed and Mixture
Fuel Air Bleed Nozzle
Ignition System Maintenance
Inspection of Magneto
Installation of Fuel Air Bleed Nozzle
Contact Points
Rotor Holding Tool Installed
Timing Kit Installed
Measuring Lead Assembly Length
Using Assembly Tool
Cutting Metallic Braid from End of Lead
Unbraiding Metallic Shielding
Ferrule Seating Tool
Forming Shielding Around Ferrule
Needle
Installing Grommet over Lead Assemblies
Lead Assembly Installed in Grommet
Measuring Wire from Top of Ferrule
Wire Doubled over for Installation of Eyelet
Description and Principle of Operation
Installation of Harness
Height of Spring in Distributor Block Tower
Timing Light Connected to Magneto
Timing Marks on Magneto Rotor
Painted Tooth Centered in Timing Window
Timing Mark on Rotor Aligned with Pointer
Timing Light Connected to Magneto and Breakers
Cam End View of Magneto
Checking Flyweight to Stop Pin Clearance
Removing Impulse Coupling
Stop Pin Installation Dimension
Checking Flyweight Axial Wear with Drill Shank
Checking Flyweight Radial Wear with Gauge
Acceptable and Deformed Coupling Springs
Points of Coupling Body Wear
Checking Impulse Coupling for Magnetization
Orientation of Spring in Coupling Body
Lifting Inner End of Spring
Checking Harness Lead Continuity
Checking Harness Lead Insulation Resistance
Ferrule Positioned under Braid
Modified Pliers
Lubricating Ferrule Shoulder
Lubricating Sleeve
Position of 11-8627 Kit and Contact Spring after Installation
Position of 11-8627 Kit and Contact Spring at Start of Installation
Ferrule Seating Tool
Coupling Torques
Spark Plugs.
Removing Spark Plug Frozen to Bushing
Engine Troubleshooting Chart
Fuel System
S/N's 32-7940001 and Up)
S/N's 32-7940001 and Up)
Fuel Flow Gauge
8-5A
Fuel Tanks
Inspection and Repair of Metal Fuel Tanks
Sloshed Fuel Tank 100 Hour Inspection
Inspection and Repair of Tip Tanks (PA-32-260 and 300)
Removal and Installation of Tip Tank (PA-32-260 and 300)
Installation of Inboard Fuel Tank
Removal of Inboard Fuel Tank
Removal of Outboard Fuel Tank
S/N's 32-7940001 and Up)
Fuel Quantity Sender/Gauge Check (Installed) (PA-32-260 and 300)
Installation of Outboard Fuel Tank
Fuel Quantity Sending Unit (P/N 548-671) Calibration
Fuel Quantity Sender Checking Fixture
Fuel Quantity Sender/Gauge Check Installed
S/N's 32-7940001 and Up)
Sender/Fuel Quantity Gauge Tolerances
Cleaning Filter Assembly
Removal of Fuel Selector Valve and Filter
Reserved
Cleaning Fuel System
Electric Fuel Pump
Installation of Fuel Selector and Filter Valve
Cleaning Electric Fuel Pump Screen
Pulsate (Plunger) Fuel Pump
Troubleshooting - Fuel System
Instruments
Exhaust Gas Temperature Gauge (Alcor)
Non-Electrical Instruments
Vacuum System and Gyro Pressure Service Tips
Gyro Filters
Vacuum Gauges
Vacuum Regulator
Altimeter
Instrument Panel
Magnetic Compass
Adjustments of Vacuum Regulator Valve
General
Suction Gauge
Vacuum Pump
Vacuum Regulator Valve
Replacing Pump Fittings
Instrument Air System Installation
Directional Gyro
Instrument Air System
Directional Gyro Indicator
Gyro Horizon
Gyro Horizon Indicator
Rate of Climb Indicator
Sensitive Altimeter
Altimeter
Airspeed Indicator
Airspeed Tubes and Indicator
Magnetic Compass
Manifold Pressure Gauge
Tachometer Indicator
Troubleshooting
Engine Oil Pressure Gauge
Troubleshooting
Engine Oil Pressure Gauge
Fuel Pressure Gauge
Troubleshooting
Fuel Pressure Gauge
Troubleshooting
Troubleshooting
Turn and Bank Indicator
Electrical Instruments
Fuel Quantity Indicator
Troubleshooting
Ammeter
Oil Temperature Indicator
Troubleshooting
Removal and Replacement of Face Mounted Instruments
Cleaning and Inspection
Exhaust Gas Temperature Gauge (Alcor)
Removal and Replacement of Cluster Mounted Instruments
Removal of EGT Probe and Gauge
Installation of EGT Probe and Gauge
Troubleshooting
Cylinder Head Temperature Gauge
Fuel Flow Gauge
Troubleshooting
Annunciator Panel
Piper Autocontrol System
Removal and Replacement
Troubleshooting
Aerofiche
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Section Index Guide
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Table of Contents
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AIRPLANE
SERVICE MANUAL
CARD 1 OF 4
PA-32-260, PA-32-300, PA-32R-300
PIPER AIRCRAFT CORPORATION
PART NUMBER 753-690
March 27, 2008
1A1
Table of
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Table of Contents
Troubleshooting
Troubleshooting chart (surface controls)
193
Hydraulic system troubleshooting
235
Landing gear troubleshooting
292
Troubleshooting chart (landing gear)
344
Engine troubleshooting
383
Engine troubleshooting chart
447
Troubleshooting - fuel system
472
Manifold pressure gauge
507
Engine Oil Pressure Gauge
508
Fuel Pressure Gauge
509
Fuel Pressure Gauge
510
Turn and Bank Indicator
511
Electrical Instruments
512
Oil Temperature Indicator
513
Troubleshooting
517
Cylinder Head Temperature Gauge
518
Piper AutoControl System
519
Electrical system troubleshooting
593
Electrical System Troubleshooting
597
Troubleshooting - air conditioner
707
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