MULTIQUIP Whisperwatt DCA150SSJU4F Operation And Parts Manual
  1. Manuals
  2. Brands
  3. MULTIQUIP Manuals
  4. Portable Generator
  5. Whisperwatt DCA150SSJU4F
  6. Operation and parts manual
MULTIQUIP Whisperwatt DCA150SSJU4F Operation And Parts Manual

MULTIQUIP Whisperwatt DCA150SSJU4F Operation And Parts Manual

60hz
Hide thumbs
Table of Contents

Advertisement

Quick Links

OperatiOn and parts Manual
®
WhisperWatt™ series
MODeL DCa150ssJU4F
60hz GeNeratOr
(JOhN Deere 6068hFG08 DieseL eNGiNe)
parts List NO. M3871300204
Revision #0 (11/06/14)
To find the latest revision of this
publication, visit our website at:
www.mqpower.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Whisperwatt DCA150SSJU4F and is the answer not in the manual?

Questions and answers

Related Manuals for MULTIQUIP Whisperwatt DCA150SSJU4F

Summary of Contents for MULTIQUIP Whisperwatt DCA150SSJU4F

  • Page 1 OperatiOn and parts Manual ® WhisperWatt™ series MODeL DCa150ssJU4F 60hz GeNeratOr (JOhN Deere 6068hFG08 DieseL eNGiNe) parts List NO. M3871300204 Revision #0 (11/06/14) To find the latest revision of this publication, visit our website at: www.mqpower.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    prOpOsitiON 65 WarNiNG Diesel engine exhaust and some of page 2 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)

  • Page 3: Reporting Safety Defects

    If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffi c Safety Administration (NHTSA) in addition to notifying Multiquip Inc. at 1-800-421-1244.

  • Page 4: Table Of Contents

    tabLe OF CONteNts DCa150ssJU4F 60hz Component Drawings Generator Generator Assembly ......... 56-57 Control Panel Assembly ........58-59 Proposition 65 Warning ........... 2 Control Box Assembly ........60-63 Reporting Safety Defects ......... 3 Engine And Radiator Assembly ......64-67 Table Of Contents ............ 4 Output Terminal Assembly ........
  • Page 5 NOtes dca150ssju4f 60 hz generator• operation manual — rev. #0 (11/0614) — page 5...

  • Page 6: Safety Information

    saFety iNFOrMatiON Do not operate or service the equipment before reading the Potential hazards associated with the operation of this entire manual. Safety precautions should be followed at all equipment will be referenced with hazard symbols which times when operating this equipment. Failure to read and may appear throughout this manual in conjunction with understand the safety messages and operating instructions safety messages.

  • Page 7: General Safety

    saFety iNFOrMatiON general safetY „ never use accessories or attachments that are not recommended by MQ Power for this equipment. Damage caution to the equipment and/or injury to user may result. „ never operate this equipment without proper protective „ alWaYs know the location of the nearest clothing, shatterproof glasses, respiratory protection, fire extinguisher.

  • Page 8: Engine Safety

    saFety iNFOrMatiON engine safetY NOTICE DANGER „ never run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter „ The engine fuel exhaust gases contain poisonous carbon frequently to prevent engine malfunction.

  • Page 9: Fuel Safety

    saFety iNFOrMatiON fuel safetY „ Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross DANGER vehicle weight rating.” „ DO NOT start the engine near spilled fuel or combustible „...

  • Page 10: Electrical Safety

    saFety iNFOrMatiON electrical safetY „ Make sure power cables are securely connected to the generator’s output receptacles. Incorrect connections DANGER may cause electrical shock and damage to the generator. „ DO NOT touch output terminals during operation. Contact with output terminals NOTICE during operation can cause electrocution, „...

  • Page 11: Safety Information

    saFety iNFOrMatiON emissions information „ If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing NOTICE immediately with plenty of water. The diesel engine used in this equipment has been „ If the battery liquid (dilute sulfuric acid) comes into designed to reduce harmful levels of carbon monoxide contact with eyes, rinse eyes immediately with plenty (CO), hydrocarbons (HC) and nitrogen oxides (NOx)

  • Page 12: Specifications

    speCiFiCatiONs table 1. Generator Specifications model DCA150SSJU4F Revolving field, self ventilated, Type open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 3Ø 1Ø Standby Output 132 kW (165 kVA) 95 kW Prime Output 120 kW (150 kVA) 87 kW 3Ø...

  • Page 13: Dimensions

    DiMeNsiONs MAXIMUM LIFTING POINT TOP VIEW 14,050 lbs. (6,373 kg) SIDE VIEW FRONT VIEW Figure 1. Dimensions table 3. Dimensions Reference dimension in. (mm) reference letter dimension in. (mm) letter 35.83 in. (910 mm) 43.70 in. (1,110 mm) 35.83 in. (910 mm) 137.79 in.

  • Page 14: Installation

    iNstaLLatiON GENERATOR GROUND LUG GROUND ROD FOR EARTH GROUND. CONNECT TO BUILDING GROUND CABLE GROUND IF APPLICABLE I N I T . / 2 REFERENCE NEC 250-83 (C) Figure 2. Typical Generator Grounding Application page 14 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)

  • Page 15: Installation

    iNstaLLatiON outdoor installation generator grounding Install the generator in a area that is free of debris, To guard against electrical shock and possible damage to bystanders, and overhead obstructions. Make sure the the equipment, it is important to provide a good EARTH generator is on secure level ground so that it cannot slide ground (Figure 2).

  • Page 16: General Information

    GeNeraL iNFOrMatiON GENERATOR open delta excitation sYstem Each generator is equipped with the state of the art “open- This generator (Figure 3) is designed as a high quality Delta” excitation system. The open delta system consist portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible of an electrically independent winding wound among pumps and other industrial and construction machinery.

  • Page 17: Major Components

    MaJOr COMpONeNts O GND table 4. generator major components item no. description Muffler Assembly °F VOLTS INCREASE DECREASE Enclosure Assembly OIL PRESS WATER TEMP BATTERY ½ RPMX10 FUEL SPEED Generator Assembly Series 800 Controller Engine Started Shutdown Pre-Alarm Battery Assembly Alarm Screen Option...

  • Page 18: Engine Control Unit (Ecu)

    eNGiNe CONtrOL UNit (eCU) Series 800 Controller Engine Started °F VOLTS INCREASE DECREASE OIL PRESS WATER TEMP BATTERY Shutdown ½ °F RPMX10 FUEL Pre-Alarm SPEED Series 800 Controller Engine Started Shutdown Pre-Alarm Alarm Screen Program Alarm Screen Program Option Option Acknowledge Change Exit...

  • Page 19: Engine/Generator Control Panel

    eNGiNe/GeNeratOr CONtrOL paNeL °F VOLTS INCREASE DECREASE OIL PRESS WATER TEMP BATTERY °F VOLTS ½ °F RPMX10 FUEL SPEED OIL PRESS WATER TEMP BATTERY ½ Series 800 Controller Engine Started °F RPMX10 Shutdown Pre-Alarm FUEL SPEED Alarm Screen Program Option Acknowledge Change Exit...

  • Page 20: Output Terminal Panel Familiarization

    OUtpUt terMiNaL paNeL FaMiLiariZatiON output terminal panel output terminal familiarization The Output Terminal Panel (Figure 7) shown below is The “Output Terminal Panel ” (Figure 7) is provided with provided for the connection of electrical loads. Lift up on the following: the cover to gain access to receptacles and terminal lugs.
  • Page 21 OUtpUt terMiNaL paNeL FaMiLiariZatiON 120 vac gfci receptacles Each auxiliary receptacle is protected by a 50 amp circuit breaker. These breakers are located directly above the There are two 120 VAC, 20 amp GFCI (Duplex Nema GFCI receptacles. Remember the load output (current) on 5-20R) receptacles provided on the output terminal panel.
  • Page 22 OUtpUt terMiNaL paNeL FaMiLiariZatiON connecting loads Over Current Relay Loads can be connected to the generator by the Output An over current relay (Figure 11) is connected to the main terminal lugs or the convenience receptacles (Figure 10). circuit breaker. In the event of an overload, both the circuit Make sure to read the operation manual before attempting breaker and the over current relay may trip.

  • Page 23: Load Application

    LOaD appLiCatiON single phase load three phase load Always be sure to check the nameplate on the generator When calculating the power requirements for 3-phase and equipment to insure the wattage, amperage, frequency, power use the following equation: and voltage requirements are satisfactorily supplied by the generator for operating the equipment.

  • Page 24: Generator Outputs

    GeNeratOr OUtpUts generator output voltages maximum amps Table 8 shows the maximum amps the generator can A wide range of voltages are available to supply voltage for many different applications. Voltages are selected by using provide. DO NOT exceed the maximum amps as listed. the voltage selector switch (Figure 12).

  • Page 25: Generator Outputs/Gauge Reading

    GeNeratOr OUtpUts/GaUGe reaDiNG hoW to read the ac ammeter and ac AC Ammeter Gauge Reading voltage gauges Place the AC Ammeter Change-Over Switch (Figure 16) in the U position and observe the current reading (load The AC ammeter and AC voltmeter gauges are controlled drain) on the U terminal as indicated on the AC Ammeter by the AC ammeter and AC voltmeter change-over switches.

  • Page 26: Output Terminal Panel Connections

    OUtpUt terMiNaL paNeL CONNeCtiONs uvWo terminal output voltages 3. Turn the voltage regulator knob (Figure 20) clockwise to increase voltage output, turn counterclockwise to Various output voltages can be obtained using the UVWO decrease voltage output. Use voltage regulator output terminal lugs. The voltages at the terminals are adjustment knob whenever fine tuning of the output dependent on the position of the voltage selector switch voltage is required...

  • Page 27: Output Terminal Panel Connections

    OUtpUt terMiNaL paNeL CONNeCtiONs 3Ø-480/277v uvWo terminal output voltages 1Ø-240/120v uvWo terminal output voltages 1. Place the voltage selector switch in the 3Ø 480/277 1. Place the voltage selector switch in the 1Ø 240/120 position as shown in Figure 22. position as shown in Figure 24.

  • Page 28: Inspection/Setup

    iNspeCtiON/setUp circuit Breakers fuel check To protect the generator from an overload, a 3-pole, 400 DANGER amp, main circuit breaker is provided to protect the u,v, Fuel spillage on a hot engine can cause and W Output Terminals from overload. In addition two a fire or explosion.
  • Page 29 iNspeCtiON/setUp Refueling Procedure: Warning Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes. Figure 30. Full Fuel Tank 1. level tanks — Make sure fuel cells are level with the caution ground.
  • Page 30 iNspeCtiON/setUp coolant (antifreeze/summer coolant/ Cleaning the Radiator Water) The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the John Deere recommends Cool-Gard II antifreeze/summer radiator fins with compressed air. Cleaning inside the coolant for use in their engines, which can be purchased in machine is dangerous, so clean only with the engine turned concentrate (and mixed with 50% demineralized water) or off and the negative battery terminal disconnected.
  • Page 31 iNspeCtiON/setUp BatterY When connecting battery do the following: 1. never connect the battery cables to the battery This unit is of negative ground DO NOT connect in reverse. terminals when the Auto-Off/Reset-Manual itch is in Always maintain battery fluid level between the specified either the AUTO or manual position.

  • Page 32: Generator Start-Up Procedure (Manual)

    GeNeratOr start-Up prOCeDUre (MaNUaL) Before starting starting (manual) 6. Place the Auto-Off/Reset Manual Switch in the caution manual position to start the engine (Figure 37). The engine’s exhaust contains harmful emissions. alWaYs have adequate ventilation when operating. Direct exhaust away from nearby personnel. Warning Auto-Off/Reset Figure 37.

  • Page 33: Generator Start-Up Procedure (Manual)

    GeNeratOr start-Up prOCeDUre (MaNUaL) 9. The generator’s AC-voltmeter (Figure 39) will display the generator’s output in volts. If the voltage is not within the specified tolerance, °F WATER TEMP Figure 43. Coolant Temperature Gauge 14. The tachometer gauge (Figure 44) will indicate the speed of the engine when the generator is operating.

  • Page 34: Generator Start-Up Procedure (Auto Mode)

    GeNeratOr start-Up prOCeDUre (aUtO MODe) starting (auto mode) When starting generator in AUTO mode use the “Manual Start-up” procedure except where noted (see below). DANGER 1. Perform steps 1 through 5 in the Before Starting section Before connecting this generator to any as outlined in the Manual Starting Procedure.

  • Page 35: Generator Shut-Down Procedures

    GeNeratOr shUt-DOWN prOCeDUres emergencY shutdoWn procedure Warning 1. Place the auto off/reset manual switch (Figure 50) never stop the engine suddenly except in an in the off/reset position. emergency. normal shutdoWn procedure AUTO MANUAL To shutdown the generator, use the following procedure: OFF/RESET 1.

  • Page 36: Maintenance

    Expectation for minimal service interval will be at least 4500 hrs. based on engine power. However, actual service should take place when indicated by diagnostic gauge. Please contact nearest authorized Multiquip Service Center for DPF Cleaning. If John Deere COOL-GARD™ John Deere COOL-GARD™ II is used, the flushing intervals may be extended. See "Testing Diesel Coolant" in engine manual.

  • Page 37: General Inspection

    MaiNteNaNCe general inspection fuel addition Prior to each use, the generator should be cleaned and Add diesel fuel (the grade may vary according to season inspected for deficiencies. Check for loose, missing or and locations). damaged nuts, bolts or other fasteners. Also check for Removing Water from the Fuel Tank fuel, oil, and coolant leaks.

  • Page 38: Check Oil Level

    MaiNteNaNCe fuel tank inspection Replacing Oil Filter „ Remove the old oil filter. In addition to cleaning the fuel tank, the following components should be inspected for wear: „ Apply a film of oil to the gasket/rubber seal (Figure 53) on the new oil filter „...
  • Page 39 MaiNteNaNCe jacketWater heater and internal BatterY Warning charger 120 vac input receptacles Allow engine to cool when flushing out (optional) radiator. Flushing the radiator while hot This generator can be optionally equipped with two 120 could cause serious burns from water or VAC, 20 amp input receptacles located on the output steam.

  • Page 40: Emission Control

    MaiNteNaNCe „ forced (stationary) regeneration — A forced emission control regeneration only occurs when the operator has initiated The emission control system employed with the John Deere this action at the ECU and the ECM recognizes a pre- 6068HFG08 diesel engine consist of a Diesel Oxidation programmed set point of soot in the PDF to allow a forced Catalyst (DOC) and a Diesel Particulate Filter (DPF).
  • Page 41 MaiNteNaNCe forced regeneration procedure Follow the steps below to initiate a forced regeneration: Series 800 Controller Engine Started 1. Verify that the amBer pre-alarm LED is ON or DPF STAT Shutdown flashing and the DPF symbol is shown on the ECU display.
  • Page 42 MaiNteNaNCe If the diesel exhaust fluid (DPF) symbol (Figure 59) is If the engine emissions system malfunction (EESM) displayed during ECU controller operation, it indicates the symbol (Figure 60) is displayed during ECU controller following: operation, it indicates the following: „...
  • Page 43 MaiNteNaNCe auto regeneration procedure Auto regeneration process will automatically occur. No operator action is required for this process. Allow the engine to run for at least 30 minutes to complete the automatic regeneration process. Reference Table 14 for the various soot level stages for the DPF system.

  • Page 44: Trailer Maintenance

    traiLer MaiNteNaNCe The following trailer maintenance guidelines are intended 6. Replace the adjusting-hole cover. to assist the operator in preventive maintenance. 7. Repeat the above procedure on all brakes. trailer Brakes 8. Lower the trailer to the ground. Properly functioning brake shoes and drums are essential Check the fluid level in the master cylinder reservoir at least to ensure safety.
  • Page 45 traiLer MaiNteNaNCe ADJUSTABLE Warning CHANNEL Failure to maintain proper fluid level in the actuator 5/8" X 11" X 5" BOLT may result in loss of braking action which could cause severe property damage, injury or death. ADJUSTABLE CHANNEL 5/8" Periodically check the actuator mounting fasteners for NYLOC 2"...
  • Page 46 traiLer MaiNteNaNCe „ After removing the dust cap, cotter pin, spindle nut and DANGER spindle washer, remove the hub to inspect the bearings for wear and damage. Improper weld repair will lead to early failure of the trailer structure and can cause serious injury or death. „...
  • Page 47 traiLer MaiNteNaNCe Torque suspension components (Figure 65) as referenced table 17. Tire Wear Troubleshooting in Table 16. Wear Pattern Cause Solution table 16. Suspension Torque Requirements Adjust pressure to particular Center Wear Over inflation. load per tire manufacturer. item torque (ft.-lbs.) Adjust pressure to particular 3/8"...

  • Page 48: Trailer Maintenance

    traiLer MaiNteNaNCe Figure 66. Wheel Lug Nuts Tightening Sequence NOTICE never use an pneumatic air gun to tighten wheel lug nuts. page 48 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)

  • Page 49: Trailer Wiring Diagram

    traiLer WiriNG DiaGraM Figure 67. Trailer/Towing Vehicle Wiring Diagram dca150ssju4f 60 hz generator• operation manual — rev. #0 (11/0614) — page 49...

  • Page 50: Generator Wiring Diagram

    GeNeratOr WiriNG DiaGraM CONNECTER ARRANGEMENT (WIRING VIEW) A J C Notice 1. No designation lead size : 1.25 SYMBOL DESIGNATION 6 4 2 MAIN GENERATOR ARMATURE WINDING U V W MAIN GENERATOR FIELD WINDING ExAr EXCITER ARMATURE WINDING ExFg EXCITER FIELD WINDING RECTIFIER CN10 R S T...

  • Page 51: Engine Wiring Diagram

    eNGiNe WiriNG DiaGraM Figure 68. Engine Wiring Diagram dca150ssju4f 60 hz generator• operation manual — rev. #0 (11/0614) — page 51...

  • Page 52: Troubleshooting (Generator)

    trOUbLeshOOtiNG (GeNeratOr) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company’s business office or service plant. table 19.

  • Page 53: Troubleshooting Diagnostics

    trOUbLeshOOtiNG DiaGNOstiCs The engine controller of this generator diagnoses problems 5. Push the Program/Exit Button on the ECU controller and select the Fault Diagnostics mode. This mode that arise from the engine control system and the engine itself. enables the ability to carry out the fault diagnostics as listed below: 1.

  • Page 54: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold “Not Sold Separately” — Indicates that an item cannot separately or is not sold by Multiquip. Other entries will be purchased as a separate item and is either part of an be clarifi ed in the “Remarks”...

  • Page 55: Suggested Spare Parts

    sUGGesteD spare parts dca150ssju4f WhisperWatt generator With john deere 6068hfg08 diesel engine 1 to 3 units Qty. description 2....M3311500503 ..HOSE, RADIATOR, UPPER 2....M3311500603 ..HOSE, RADIATOR, LOWER 3....R529382 ....BELT, FAN 3....RE556406 .....FUEL FILTER KIT PRIMARY/SECONDARY 6....RE539279 .....FILTER, OIL CARTRIDGE 3....P537876 ....ELEMENT AIR CLEANER PRIMARY 3....P537877 ....ELEMENT AIR CLEANER SAFETY 1....0601870440 ..CIRCUIT BREAKER 1P 20A, S/N 7601039 AND BELOW 1....0601808803 ..CIRCUIT BREAKER 1P 20A, S/N 7601040 AND ABOVE...

  • Page 56: Generator Assembly

    GeNeratOr assy. page 56 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 57 GeNeratOr assy. part no. part name QtY. remarks C1110000122 ROTOR ASSY............1....INCLUDES ITEMS W/# 1-1# FIELD ASSY. 1-2# 8131070013 1-3# 8131611014 COUPLING DISK 1-4# 8131015003 BALANCING PLATE ..........1....PURCHASE ITEM 1-14 AS A SET 1-5# 0012112035 HEX. HEAD BOLT 1-6# 0042612000 WASHER, LOCK 1-7# 8101026013...

  • Page 58: Control Panel Assembly

    CONtrOL paNeL assy. page 58 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 59 CONtrOL paNeL assy. part no. part name QtY. remarks M3223001503 CONTROL PANEL M9220100004 SET SCREW 0080200007 E-RING M3223001604 CONTROL PANEL 0017108040 HEX. HEAD BOLT 0601840100 KNOB ..............1....REPLACES P/N 0601840121 0601801040 CHANGE-OVER SWITCH, AMMETER 0601801041 CHANGE-OVER SWITCH, VOLTMETER Y0602202651 ECU CONTROLLER Y0602120569 GAUGE UNIT ASSY.

  • Page 60: Control Box Assembly

    CONtrOL bOx assy. page 60 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 61 CONtrOL bOx assy. part no. part name QtY. remarks M3214000402 CONTROL BOX Y0330000500 EDGING 0330000210 EDGING Y0330000285 EDGING 011008020 HEX. HEAD BOLT ..........13....REPLACES P/N 0016908020 M4213500104 CONTROL UP PANEL 011008020 HEX. HEAD BOLT ..........8....REPLACES P/N 0016908020 M3213603104 SWITCH COVER Y0317700265 WEATHER STRIP M3213603004 SWITCH COVER...
  • Page 62 CONtrOL bOx assy. (CONtiNUeD) page 62 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 63 CONtrOL bOx assy. (CONtiNUeD) part no. part name QtY. remarks 0021006080 MACHINE SCREW 0601820608 AUTOMATIC VOLTAGE REGULATOR 0027105015 MACHINE SCREW 0601823863 RELAY UNIT, 12V 7538070 MACHINE SCREW ...........4....REPLACES P/N 0027104015 M4213600104 STOPPER, CONTROL PANEL 952404470 WASHER, FLAT ..........1....REPLACES P/N 0041206000 505015300 SNAP PIN ............1....REPLACES P/N 0605010502 0601812626...

  • Page 64: Engine And Radiator Assembly

    eNGiNe aND raDiatOr assy. page 64 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 65 eNGiNe aND raDiatOr assy. part no. part name QtY. remarks M3924200074 ENGINE, JOHN DEERE 6068HFG08 R529382 FAN BELT ............1....REPLACES P/N Y0602015209 RE539279 CARTRIDGE, OIL FILTER ........1....REPLACES P/N Y0602041293 RE556406 FUEL FILTER KIT, PRIMARY, SECONDARY ..1....REPLACES P/N Y0602042599 RE540710 BLOWBY FILTER ..........1....REPLACES P/N 0602044230 FRG130097 AIR CLEANER ..........1....REPLACES P/N 0602046586 P537877...
  • Page 66 eNGiNe aND raDiatOr assy. (CONtiNUeD) page 66 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 67 eNGiNe aND raDiatOr assy. (CONtiNUeD) part no. part name QtY. remarks Y0379100630 VENT HOSE Y0605512192 HOSE JOINT 0602022580 ADAPTER 0602022561 90° ELBOW Y0269201300 PUSH-LOCK HOSE 0603306395 MALE PIPE 0605511395 BALL VALVE 0603306590 MALE BULKHEAD CONNECTOR 0603300285 BULKHEAD ROCKNUT 0602021070 Y0605000462 RUBBER SUSPENSION 0030016000 HEX.

  • Page 68: Output Terminal Assembly

    OUtpUt terMiNaL assy. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. page 68 —...
  • Page 69 OUtpUt terMiNaL assy. part no. part name QtY. remarks M3230700003 TERMINAL PANEL M9220100304 OUTPUT TERMINAL BOLT 0801830804 TIE BOLT ............5....REPLACES P/N M9220100404 0039316000 HEX. NUT 0040016000 WASHER, LOCK 0401450160 WASHER, FLAT ..........20....REPLACES P/N 0041416000 0012108035 HEX. HEAD BOLT ..........5....REPLACES P/N 0016908035 M2237100103 TERMINAL COVER 011106015...

  • Page 70: Battery Assembly

    OUtpUt terMiNaL assy. (CONtiNUeD) ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 6-CATERPILLAR YELLOW 2-WHITE 7-CATO GOLD 3-SPECTRUM GREY 8-RED 4-SUNBELT GREEN 9-DESERT TAN 5-BLACK THE SERIAL NUMBER MAY BE REQUIRED. page 70 —...
  • Page 71 OUtpUt terMiNaL assy. (CONtiNUeD) part no. part name QtY. remarks M3230700003 TERMINAL PANEL 7538070 MACHINE SCREW ..........10....REPLACES P/N 0027104015 OEMAA8 HEX. NUT ............10....REPLACES P/N 0207004000 0601815194 TERMINAL 7538070 MACHINE SCREW ...........2....REPLACES P/N 0027104015 0603306775 BLIND PLUG 7538070 MACHINE SCREW ...........4....REPLACES P/N 0027104015 0019208020 HEX.

  • Page 72: Muffler Assembly

    battery assy. page 72 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 73 battery assy. part no. part name QtY. remarks 0602220198 BATTERY M9103000504 BATTERY BAND 0602220921 BATTERY BOLT SET ........2....INCLUDES ITEMS W/# WING NUT PLASTIC WASHER M9310500404 BATTERY SHEET M2346900704 BATTERY CABLE M3346901114 BATTERY CABLE 0017112025 HEX. HEAD BOLT 0040512000 TOOTHED WASHER 0016910025 HEX.

  • Page 74: Fuel Line Routing (Plumbing)

    MUFFLer assy. page 74 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 75 MUFFLer assy. part no. part name QtY. remarks RE559542 DIESEL PATICULATE FILTER ......1....REPLACES P/N Y0602330102 RE554146 SCR CATALYST ..........1....REPLACES P/N Y0602330300 RE565074 DECOMPOSITION TUBE .........1....REPLACES P/N Y0602330403 RE559456 DECOMPOSITION EXTENSION TUBE ...1....REPLACES P/N Y0602330404 RE540348 V-BAND CLAMP ..........3....REPLACES P/N Y0602325034 RE529640 GASKET ............3....REPLACES P/N Y0602320205 RE560468...

  • Page 76: Fuel Tank Assembly

    FUeL LiNe rOUtiNG (pLUMbiNG) assy. page 76 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 77 FUeL LiNe rOUtiNG (pLUMbiNG) assy. part no. part name QtY. remarks RE558330 DEF TANK ............1....REPLACES P/N Y0605500070 M3331400503 BRACKET, DEF TANK 011208060 HEX. HEAD BOLT ..........2....REPLACES P/N 0016908055 020108060 U-NUT ...............2....REPLACES P/N 0037908000 0401450080 WASHER, FLAT ..........2....REPLACES P/N 0041208000 011008020 HEX.

  • Page 78: Enclosure Assembly

    FUeL taNk assy. page 78 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 79 FUeL taNk assy. part no. part name QtY. remarks M3364000402 FUEL TANK 0605505070 FUEL TANK CAP M4363200004 TANK BAND M9310500104 SUPPORTER SHEET 011008020 HEX. HEAD BOLT ..........2....REPLACES P/N 0016908020 020108060 U-NUT ...............2....REPLACES P/N 0037908000 0401450080 WASHER, FLAT ..........2....REPLACES P/N 0041208000 0191302300 SUCTION HOSE 0191302800...

  • Page 80: Enclosure Assy

    eNCLOsUre assy. page 80 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 81 eNCLOsUre assy. part no. part name QtY. remarks M3414000402 BASE 011008020 HEX. HEAD BOLT ..........1....REPLACES P/N 0016908020 0040508000 TOOTHED WASHER M1413400004 COVER 011008020 HEX. HEAD BOLT ..........2....REPLACES P/N 0016908020 M3424000202 FRONT FRAME M3491200003 ACOUSTIC SHEET 0016910025 HEX. HEAD BOLT M3424200304 COVER, FRONT FRAME M3491200104 ACOUSTIC SHEET...
  • Page 82 eNCLOsUre assy. (CONt.) page 82 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 83 eNCLOsUre assy. (CONt.) part no. part name QtY. remarks 0845031504 BLIND PLUG .............2....REPLACES P/N M9310000004 0019208020 HEX. HEAD BOLT 0601850097 STOPPER 0027208025 MACHINE SCREW M4443600004 WINDOW PLATE 020106050 SELF-LOCKING U NUT ........8....REPLACES P/N 0037906000 952404470 WASHER, FLAT ..........8....REPLACES P/N 0041206000 0600800320 MANUAL PAK 0027106016...

  • Page 84: Rubber Seals Assembly

    eNCLOsUre assy. (CONt.) page 84 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 85 eNCLOsUre assy. (CONt.) part no. part name QtY. remarks M3454300704 DUCT M3494407304 ACOUSTIC SHEET M3454300804 DUCT M3494411104 ACOUSTIC SHEET 020108060 HEX. NUT ............39....REPLACES P/N 0207008000 Y0605012309 DOOR HANDLE 0176060030 SELF-LOCKING NUT ........28....REPLACES P/N 0207006000 0845046904 HINGE ...............5....REPLACES P/N M9110100804 M9116100004 WASHER 0845047004 HINGE ...............6....REPLACES P/N M9110100904...

  • Page 86: Nameplate And Decals Assembly

    rUbber seaLs assy. page 86 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 87 rUbber seaLs assy. part no. part name QtY. remarks Y0229201300 SEAL, RUBBER Y0229201200 SEAL, RUBBER Y0228901260 SEAL, RUBBER Y0228900690 SEAL, RUBBER Y0228900915 SEAL, RUBBER Y0228901115 SEAL, RUBBER Y0228901200 SEAL, RUBBER Y0228900630 SEAL, RUBBER Y0229400630 SEAL, RUBBER Y0228801050 SEAL, RUBBER Y0228800590 SEAL, RUBBER Y0228100560 SEAL, RUBBER...

  • Page 88: Nameplate And Decals Assy

    NaMepLate aND DeCaLs assy. page 88 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 89 NaMepLate aND DeCaLs assy. part no. part name QtY. remarks M3551000103 DECAL: OPERATING PROCEDURES .....1....M35100010 M3551000303 DECAL: DPF REGENERATION PROC.....1....M35100030 M9520100304 DECAL: SAFETY INSTRUCTIONS ....1....M92010030 M9520100603 DECAL: CAUTION ..........2....M92010060 control panel and Box group M3551000502 DECAL: CONTROL PANEL ......1....M35100050 M9520000104 PLATE: AMMETER CHANGE-OVER SW.
  • Page 90 NaMepLate aND DeCaLs assy. (CONt.) page 90 — dca150ssju4f 60 hz generator • operation and parts manual — rev. #0 (11/06/14)
  • Page 91 NaMepLate aND DeCaLs assy. (CONt.) part no. part name QtY. remarks fuel tank group M9501500004 DECAL: DIESEL FUEL ........2....M90150000 M9500500104 DECAL: FUEL DRAIN PLUG ......1....M90050010 M9501500104 DECAL: DIESEL EXHAUST FLUID ....1....M90150010 enclosure group M9511200204 DECAL: MQ ............1....M91120020 0600500092 EMBLEM 0021106015 MACHINE SCREW M3561100004 STRIPE .............2....M3110000...

  • Page 92: Terms And Conditions Of Sale - Parts

    Multiquip be $5.00. meeting this requirement. liable for loss of profit or good will or for any Special order items.
  • Page 93 NOtes dca150ssju4f 60 hz generator• operation manual — rev. #0 (11/0614) — page 93...
  • Page 94 © COPYRIGHT 2014, MULTIQUIP INC. Multiquip Inc , the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

Table of Contents